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Henkelman Lynx 42 User Manual

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Lynx 42 & Lynx 32
L-ENG-C

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Summary of Contents for Henkelman Lynx 42

  • Page 1 User manual Lynx 42 & Lynx 32 L-ENG-C...
  • Page 2 All rights reserved. No part of this publication may be reproduced by photocopy, printing or in any other way without prior consent from Henkelman B.V...

  • Page 3: Table Of Contents

    Table of Content Introduction ........................... 5 Interdictions ........................... 5 Machine overview ........................6 Installation ..........................8 Transportation and placement ....................8 Connecting the machine ......................8 Connecting the gas flush system (if applicable) ..............9 Starting the machine for the 1 time ..................10 Machine functions ........................11 Function description ......................11...
  • Page 4 Connecting and operating external vacuum ................25 Import / Export Menu ......................26 Exporting Data........................26 Importing Data ........................26 Creating programs/labels with the Lynx software programming tool ........26 Importing the created data ....................27 Maintenance .........................28 Important before maintenance ....................30 Oil maintenance ........................30 Oil Cleaning Program ......................30 Oil maintenance ........................30 Changing Oil / Filling Up ....................30 Oil system overview ......................31...

  • Page 5: Introduction

    Alive animals may never be vacuumed.  The guarantee and/or liability expires if damage is caused by repairs and/or changes not made by Henkelman or one of its authorized distributors. In the case of malfunctions contact the supplier.  Always clean the lid with solvent-free cleaning agents. Solvents may damage the lid.

  • Page 6: Machine Overview

    Machine overview Lynx 32 1. Lid 2. Seal bar 3. Gas flush nozzle (if applicable) 4. Lid lock 5. Control Panel 6. On/off switch 7. USB port 8. Vacuum/ventilation nozzle 9. Power socket 10. Gas bottle connector 11. Oil sight glass...
  • Page 7 Lynx 42 1. Lid 2. Seal bar 3. Gas flush nozzle / Bag- holder (if applicable) 4. Lid lock 5. Control Panel 6. On/off switch 7. USB port 8. Vacuum/ventilation nozzle 9. Power socket 10. Gas bottle connector 11. Oil sight glass...

  • Page 8: Installation

    Installation Transportation and placement  The machine must be moved or transported in an upright position. The machine may not be tilted as this can cause damage to the pump.  Place the machine on a flat, level surface. This is essential for problem free operation of the machine.

  • Page 9: Connecting The Gas Flush System (If Applicable)

    Connecting the gas flush system (if applicable)  Connect the hose from the gas bottle to the hose coupling on the rear side of the machine and secure it with a hose clamp.  The diameter of the hose nipple connector for the gas bottle is 6 mm. ...

  • Page 10: Starting The Machine For The 1 St Time

    Starting the machine for the 1 time 1. Check if there is enough oil in the machine. If not, please fill oil. Oil is delivered in a separate bottle. 2. Press the on/off switch. 3. Select the desired program. 4. Put the product in the vacuum bag and place it in the machine with the opening of the bag over the seal bar.

  • Page 11: Machine Functions

    Machine functions Function description Pictogram What does it mean? Vacuum During the cycle, air will be removed from the chamber until Vacuum + the set value has been reached. This value can be set in %, mbar or hPa. This is the percentage or value of the pressure in the vacuum chamber related to the normal outside atmosphere of 1 bar (0%).
  • Page 12 weight, spatter out of the vacuum bag, polluting the seal, chamber and the oil in the pump. The Quick Stop H2O sensor control comes standard with the H2O PLUS option. This is extra time that the vacuuming process continues after reaching the moment evaporation. Red Meat This function is especially designed for the packaging of fresh meat.
  • Page 13 External With this function it is possible to vacuum special food Vacuum containers outside the machine. The vacuum value can be set in %, mbar or hPa. This is the percentage or value of the pressure in the food container related to the normal outside atmosphere of 1 bar.

  • Page 14: Guideline For Function Values

    Guideline for function values For each function, values can be set when you are authorized as an Owner. In order to understand the consequence of the set value, the table below explains the consequences of giving a low or high value for each function. Function Range Guideline...
  • Page 15 2-700 mbar If the pressure decreases, the boiling temperature of water decreases. This law of physics might cause a product to boil. Besides polluting the machine this creates a weight and quality loss to the product that is being packed. By enabling the O function, this special sensor will detect this point of evaporation and arranges the program to continue from vacuuming to...

  • Page 16: Function Relations

    Function relations The table below shows which functions could be activated together in a program. Vacuum Vacuum Plus Red Meat O Plus Sequential Vacuum Gas Plus Seal 1-2 Cut-off seal Soft-air Printer = can be active together = cannot be activated together = same function...

  • Page 17: Controlling The Machine

    Controlling the machine Control panel overview screen on/off step button stop Your control panel may look different, depending on the model you have. On/off button Press the ‘on/off’ button to activate and deactivate the machine. Step button (‘right’►) The button ‘right’ can be used during a packaging cycle to interrupt the active function. The cycle will automatically continue with the next function.

  • Page 18: Control Buttons

    From every mode a screenshot is given in the figure below. Startup mode Navigation mode Setting mode Cycle mode enter Control buttons There are five control buttons, to navigate through the navigation- and setting mode. They are shown in the figure on the right. left right These names will be used for the...
  • Page 19 Program no / Name Function name Function value Function overview Selected function Menu The program represents the current selected preset program. By switching to another program, other functions will be active. The program choice depends on the product that will be packaged.

  • Page 20: Settings

    To navigate: Select the desired program Use the control buttons ‘up’▲ or ‘down’▼ View the functions Use the control buttons ‘left’◄ or ‘right’►. View/edit function settings Press ‘enter’ when the function is selected. Users can view the preset settings and the owner can also edit them.
  • Page 21 indication submenu setting icon setting name value indication for indication for pressing left more options by pressing up or down To navigate through and changing values in the setting mode: Select another setting Press ‘up’▲ or ‘down’▼ Edit selected setting Press ‘enter’...

  • Page 22: Setting Overview

    Setting overview The sitemap below gives an overview of all the settings of the machine. The sitemap shows all possible settings for all functions.

  • Page 23: Connecting External Devices

    Connecting external devices Connecting and operating the label printer Turn off the vacuum machine and connect the printer via the USB cable to the  machine. Connect the power cable of the printer. Turn the vacuum machine and the printer on. Lever Roll carrier USB cable...
  • Page 24  To place a roll of labels in the machine. Pull the green levers on the side forwards and open the lid. Remove at least two labels from the backing foil. Push the roll carriers outside and place the roll between them. Then pull the dispenser down to create an opening.

  • Page 25: Connecting And Operating External Vacuum

    Connecting and operating external vacuum  Connect the external vacuum hose connector to the vacuum/ventilation nozzle of the machine as shown.  Connect the other side of the external vacuum hose to the container that needs to be vacuumed. Make sure this container is capable of resisting and holding a vacuum. ...

  • Page 26: Import / Export Menu

    Import / Export Menu Exporting Data The settings, service data, programs and labels can be exported through the USB connector. The files will be written on a USB-key in .txt format and can be read with a standard Windows PC. Only an authorization as ‘Owner’ or ‘Distributor’ allows access to this possibility. Importing Data Via the USB port, programs and labels can be imported from a USB-key.

  • Page 27: Importing The Created Data

    Importing the created data  Use an empty USB-stick and copy the .txt files (label… and prog..) of C:/SoftwareLX on the USB Stick.  Put the USB- key into the port on the machine.  In the “Menu”, select “Import/Export data” and go to “Import data”. When you confirm, the existing programs and labels will be overwritten by the data that have been programmed on the PC.

  • Page 28: Maintenance

    Maintenance A regular and complete maintenance is required for a long lifespan of the machine, to avoid malfunctioning and to achieve an optimal packaging result. If the machine is used intensively, it is recommended to professionally service it every 6 months. For normal use of the machine, complete servicing once a year should be sufficient (depending on location, environment and products).
  • Page 29 Time scale Activity  Clean the vacuum chamber, lid, and housing after use with a soft damp cloth. Daily  Make sure that no cleaning agents containing solvents are used.  Make sure that no high pressure water cleaner is used. ...

  • Page 30: Important Before Maintenance

    Important before maintenance  If the machine is not functioning properly or if it produces strange noises, turn it off immediately with the On/Off switch and contact the supplier.  If the machine is equipped with a gas flush system, always close the main valve at the bottle during standard maintenance activities.

  • Page 31: Oil System Overview

    drain plug can be removed. While unscrewing hot oil fumes can escape. When the oil has drained, tilt the machine slightly so that all residual oil can drain off. After draining, mount the oil drain plug. Filling up oil After draining or when the oil level is low, oil needs to be filled up. The oil fill plug must be removed.

  • Page 32: Oil Types And Amounts

    Lynx 42 1. Oil fill plug 2. Oil inspection window 3. Oil drain plug Oil types and amounts It is important to use the correct type and quantity of oil for the pump. The wrong type or too much oil could damage the pump. The ambient temperature where the machine is operated is also important for the type of oil.

  • Page 33: Changing The Oil Exhaust Filter

    Changing the oil exhaust filter The oil exhaust filter in the pump absorb and filter oil vapours. The filter should be replaced after 12 to 18 months. When the filters are saturated it is no longer possible to achieve maximum vacuum. Filter housing types Remove the rear cover of the machine to access the filter.
  • Page 34 Lynx 42 To create access for the filter to be removed, the gas spring bracket needs to be disassembled as shown.

  • Page 35: Changing Oil Exhaust Filters

    Place a new filter and screw it tight. Please note that an O-ring should be placed at the exhaust filter inlet. Replace filter 16 m3/h – Lynx 42 Unscrew the oil exhaust filter cover and remove the filter by removing the spring plate from the housing.

  • Page 36: Replacing The Sealing Wire

    Replacing the sealing wire  Remove the seal bar from the machine by lifting it vertically up (1)  Remove the Teflon tape from the seal bar (2)  Remove the screws at the bottom of the sealing bar in order to remove the wires (3) ...

  • Page 37: Replace The Rubber In The Silicone Holder

    Replace the rubber in the silicone holder The silicone holder must be inspected weekly for irregularities on the silicone rubber (mainly caused by burning by the sealing wire). If irregularities appear then the silicone rubber must be replaced.  Remove the old silicone rubber from the holder. ...

  • Page 38: Replace The Lid Gasket

    Replace the lid gasket The lid gasket ensures that the vacuum chamber is completely closed during the machine cycle. This is essential for achieving a maximum vacuum. The lid gasket wears due to the extreme pressure differences and must be replaced regularly. Inspect the lid gasket weekly for tears or damage.

  • Page 39: Troubleshooting

    Troubleshooting Error Messages The message “Please check cover!” will appear on the screen when the lid is not closed properly. Wait until the message disappears and re-start the cycle again by closing the lid firmly. Problem solving Control panel is not ...

  • Page 40: Terms Of Guarantee

    This manual has been established with care. Henkelman B.V. does not accept liability for errors in this manual and/or consequences of misinterpretation of the instructions.  Henkelman B.V. is not liable for damages and/or problems that arise from using spare parts that are not supplied by Henkelman B.V. ...
  • Page 41 6. Defects due to damage or accidents deriving from outside factors are excluded from the warranty. 7. If we replace parts in compliance with the obligations of this warranty then the replaced parts become our property. The stipulations of the warranty and liability are part of the general terms and conditions of sales, which can be send to you if requested.

  • Page 42: Electrical Diagram Lynx 32/42, Main Circuit Diagram

    Electrical diagram Lynx 32/42, main circuit diagram...
  • Page 43 Electrical diagram Lynx 32/42, control diagram...
  • Page 44 Electrical index Lynx 32, (1) Control diagram 002-PCB Main circuit diagram Machine serie Lynx 32 Revision (from-Untill) Power (V/~/Hz) 230-1-50 Seal configuration Front Pomp capacity 008 M Seal type Double / Cut-off Main electrical supply: Phase 1 Neutral Ground connection Overload devices: Fuse main entrance F1, F2...
  • Page 45 Electrical index Lynx 32, (2) Transformers: Seal transformer Tr.1 Part number: 0223017 Input: 220-230 Volt Capacity: 500 Va Output: 10 Volt 10 % Used transformer Tr.1 Connection: stand alone Control transformer Tb.1 Part number: 0223011 Input: 220-230 Volt Capacity: 60 Va Output 1: 24 Volt Output 2:...
  • Page 46 Electrical index Lynx 42, (1) Control diagram 002-PCB Main circuit diagram Machine serie Lynx 42 Revision (from-Untill) Power (V/~/Hz) 230-1-50 Seal configuration Front Pomp capacity 016 M Seal type Double / cut-off Main electrical supply: Phase 1 Neutral Ground connection...
  • Page 47 Electrical index Lynx 42, (2) Transformers: Seal transformer Tr.1 Part number: 0223019 Input: 220-230 Volt Capacity: 700 Va Output: 15 Volt 10 % Used transformer Tr.1 Connection: stand alone Control transformer Tb.1 Part number: 0223011 Input: 220-230 Volt Capacity: 60 Va...
  • Page 48 Postal Address P.O.Box 2117 5202 CC ’s-Hertogenbosch The Netherlands Address Titaniumlaan 9 5221 CK ’s-Hertogenbosch The Netherlands (+31) (0) 73 621 3671 (+31) (0) 73 622 1318 E-mail info@henkelman.com Information www.henkelman.com...

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Lynx 32

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