Henkelman Boxer Series Manual

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User manual (108 pages)

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Versie 11.10 DIG.EN

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Summary of Contents for Henkelman Boxer Series

Page 1 Versie 11.10 DIG.EN...
Page 2 WARRANTY Subject to the following limitations, the warranty period for products supplied by Henkelman is at least 12 months, as of the date indicated on the purchase document. This warranty is limited to manufacturing and machining defects and does therefore not cover breakdowns involving any part of the product that is exposed to any form of wear and tear.
Page 3: Table Of Contents
BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL CONTENT USER MANUAL INTRODUCTION / LIABILITY / GUARANTEE …….…………………………………………………………….. CONTENTS INSTRUCTION MANUAL ……….………………………………………………………….. MACHINE REGISTRATION ……….………………………………………………………….. !!!! ….. IMPORTANT FOR INSTALLATION – READ THIS FIRST …………………………………………….. !!!! IMPORTANT FOR USE – READ THIS FIRST ………………………………………………………...
Page 4 PRIOR TO STARTING TO USE THE MACHINE, MACHINE REGISTRATION TO BE COMPLETED BY THE USER Register the machine using the following data. This information is necessary if the supplier or Henkelman BV is contacted concerning questions or references about the specific machine.
Page 5 If problems arise with the machine that could have been avoided by referring to this manual then the guarantee expires.  Henkelman BV wishes the customer lots of pleasure for an extended period from the purchase of the machine. If there are ...
Page 6 Accidents and/or damage caused by using abovementioned gasses void all liability on the part of Henkelman BV as well as the guarantee. The gas bottles must always be correctly secured. If the gas flush function and/or the machine is not in use then the main ...
Page 7 The guarantee and/or liability expires if damage is caused by repairs and/or changes made by you. In the case of  malfunctions contact the supplier or Henkelman BV.  In the case of malfunctions always stop the machine and remove the power cable from the wall socket.
Page 8 NEVER use flammable gasses or gas mixtures containing too much oxygen. Use thereof can cause risk of explosions.  Accidents and/or damage caused by using abovementioned gasses voids all liability on the part of Henkelman BV as well as the guarantee.
Page 9 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL FALCON SERIES BOXER SERIES MARLIN SERIES Vacuum chamber Side view BOXER machines Rear view MARLIN machines Rear view BOXER machines 1. Sealing bar(s) in vacuum chamber 2. Silicone holder(s) 3. Gas flush nozzles (if applicable 4.
Page 10 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL Rear view FALCON series and POLAR single chamber models Inside lid POLAR series 15 16 Side POLAR double chambers after opening side of housing 1. Sealing bar(s) in lids 2. Silicone holder(s) on holders in vacuum chamber 3.
Page 11 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL START OG BRUK AV MASKINEN AV/PÅ bryter Hovedbryter AV/PÅ bryteren bukes til å skru på før bruk og av etter bruk. ADVARSEL- AV/PÅ bryteren skrur ikke av all spenning på maskinen. På BOXER serien og alle andre 1fas modeller er det nødvendig å...
Page 12 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL Fyll vakumposen med produktet. Velg riktig posestørrelse. Posen må enkelt passé rundt produktet men bør ikke være for stor. Vær sikker på at alle hygienekrav er ivaretatt undrer denne operasjonen. Pakkemateriale, produktet og hender må være rene og tørre hvis mulig.
Page 13 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL Betjeningspanel Generell informasjon Det digitale betjeningspanelet er inkludert med 9 ferdige program som individuelt kan endres i de forskjellige verdier (for å vacuumpakke forskjellige produkter). Program 0 kan ikke bli brukt for testing eller service. Et programsyklus er et komplett program av flere funksjoner som maskinen går gjennom under vacuumpakking av et produkt.
Page 14: Betjeningspanel
BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL Betjeningspanel 1. Lite display. Viser aktivt program eller programmodus 2. Stort display. Viser aktuell verdi på funksjon mens programmet utføres eller innstilt verdi i det spesifikke programmet 3. PROG 0-9 tast Valg av lagrede programmer/programmodus 4.
Page 15 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL 8. + /VACUUM STOP (fungere under drift) Bryter den aktive funksjonen under programsyklusen. Syklusen fortsetter da øyeblikkelig med neste funksjon. (Funksjon i programmodus) Øker verdien av den valgte funksjon innenfor valgte program i programmodus.
Page 16 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL Beskrivelse av programsyklus med digital tidsinnstilling 1. Velg programnummer med PROG tasten og det lille displayet. Hvis det valgte program er med aktiv gasstilsetning vil en punkt nederst i høyre hjørne i det lille displayet lyse opp.
Page 17 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL Beskrivelse av programsyklus med digital føler kontrollert Velg programnummer med PROG tasten og det lille displayet. Hvis det valgte program er med aktiv gasstilsetning vil en punkt nederst i høyre hjørne i det lille displayet lyse opp. Hvis det valgte program er med aktiv VACUUM PLUS vil en punkt nederst i høyre hjørne i det store displayet lyse opp.
Page 18 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL Beskrivelse av programsyklus med digital Quick Stop H20 kontrollert Velg programnummer med PROG tasten og det lille displayet. Fundamentet for Quick Stop H20 funksjonen er et meget følsomt kontrollsystem. Tilvalget kan aktiveres til hvert program ved at H20 vises i displayet og som indikerer at funksjonen er aktiv.
Page 19 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL PROGRAMMODUS Programmodusene er brukt til å bytte funksjonsverdier innenfor programmer. Se side 4-6 med instruksjoner for programmeringen. ANDRE MODUS Betjeningspanelet kan også benyttes for service. Programmet som er tilpasset dette er for pumpen og tidsur/nedtellingsfunksjon som er de mest brukte i dette programmet.
Page 20: Manual Programmering
BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL PROGRAMMERING Verdifunksjonen i valgte programnummer kan alltid endres enten manuelt eller med automatisk programmering. For enhet, område eller begrensninger av verdifunksjon henviser vi til forrige kapittel. 10 programmer kan velges (fra 0 til 9). Program 0 kan ikke benyttes av bruker. Dette programmet er for service.
Page 21 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL AUTOMATISK PROGRAMMERING (oppstart med maskinen PÅ og med lokket åpent) Velg ønsket program med tasten PROG 0-9 for å stille inn verdier. Programnummeret vises i det lille displayet. Trykk på tasten REPROG for å komme inn i programmodusen. Programnummeret begynner nå...
Page 22 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL VÆR SPESIELT OPPMERKSOM PÅ FØLGENDE VED PROGRAMMERING For DIGITAL SENSOR CONTROL (Digital Føler Kontroll) Verdiene som blir programmert ved gasstilsetningsfunksjonen er den endelige vacuumprosenten i vacuumkammeret etter gasstilsetningen. Eksempel: Vacuum funksjonen er satt til 99 % og gasstilsetningen er satt til 60 %. Det betyr at etter vacuum funksjonen vil vacuumkammeret få...
Page 23: General
 there are cracks in the lid. In case of cracks, turn off the machine immediately and contact the supplier or Henkelman BV. High pressure cleaning is not permitted for cleaning the machine. High pressure cleaning can cause considerable damage to ...
Page 24: Standard Maintenance Schedule
If the machine is used regularly then it is advisable to have the pump fully inspected at least once a year by the supplier to ensure extended and problem free operation. Contact the supplier or Henkelman BV for more advice and information.
Page 25 CAUTION, when unscrewing hot oil fumes can escape. The oil now drains from the drain hole (an oil pan must be placed underneath). For the BOXER series, when the oil has drained, tilt the machine slightly so that all residual oil can drain off. After draining the oil drain plug is replaced.
Page 26 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL Ambient Temperature Machine Type Pump Filling Standard “Cold” “Hot” Capacity (litres) Oil Type Oil Type Oil Type 10 - 30 5 - 10 30 - 40 BOXER 35 Viscosity VG 32 VM 32 VS 32 016 m...
Page 27: Seal System Maintenance
BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL Change oil exhaust filter(s) Open rear or sid machine for pum  Place and tension the new filter (take care that the gasket is correctly positioned) in the housing  Screw the cover back onto the housing ...
Page 28 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL Replace sealing wire and teflon tape Remove the sealing bar(s) from the holders (in the chamber or lid) by releasing the click system or by unscrewing the screws. Remove the teflon tape from the sealing bar. The old sealing wires and cut-off wires (if applicable) can be removed by unscrewing the clamp (see illustration) and pulling the wires from the grooves.
Page 29: Silicone Holder And Lid Gasket Maintenance
BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL SILICONE HOLDER AND LID GASKET MAINTENANCE Replace the rubber silicone holder The silicone holder must be inspected weekly for irregularities on the silicone rubber (mainly caused by burning by the sealing wire).
Page 30 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL LIST OF SERVICE PARTS VACUUM PUMP PARTS BUSCH VACUUM PUMPS HENKELMAN MODELS 016 m BOXER 35 021 m BOXER 42 / 42 XL / 42 XL BA 040 m MARLIN 46 063 m MARLIN 52 / 90 –...
Page 31 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL LID GASKET HENKELMAN LENGTHS PER MODEL (in cm) REFERENCE MODELS BOXER SERIES 0320215 BOXER 35 BOXER 42 BOXER 42 XL / BOXER 42 XL BA MARLIN 46 / 52 / 90...
Page 32 Standard ambient temperature C – 30 For deviating ambient temperatures see page 24 for special oil specifications Maximum use per day BOXER series 5 hours per day Other machines: 8 hours per day Electricity Voltage: see machine tag Frequency: see machine tag...
Page 33 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL ELECTRICAL DIAGRAMS Control Current Diagram BOXER/ TOUCAN series Power Circuit Diagram BOXER / TOUCAN series Diagrams are shown for standard configurations. Version 11.10 DIG.EN...
Page 34 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL Control Current Diagram MARLIN 46/52/90 / FALCON 52/80 / POLAR 52/80 Diagrams are shown for standard configurations. Control Current Diagram FALCON 2-60/2-70 / POLAR 2-40/2-50/2-75/2-85/2-95 Version 11.10 DIG.EN...
Page 35 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL Main Circuit Diagram MARLIN 46-52-90/FALCON 2-60/2-70 / POLAR 2-40/2-50/2-75/2-85/2-95 Diagrams are shown for standard configurations. List of fuses  Fuses are located where the power enters the component board  Fuses are located on transformers (control and seal) ...
Page 36 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL ERROR CODES The controls are programmed with a number of error codes. These error codes are intended to give the user / dealer a clear indication of what the possible cause might be why starting or packaging is not working as expected. F1: This code indicates that the cycle (cover switch) will be interrupted prematurely.
Page 37 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL PNEUMATIC DIAGRAMS BOXER series / MARLIN series FALCON series / POLAR series Diagrams are shown for standard configurations. Version 11.10 DIG.EN...
Page 38 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL PROBLEM SOLVING PROBLEM CAUSE SOLUTION Machine does not The plug is not plugged into the wall · · Plug the plug into the wall socket. work socket. Replace the fuse (Ensure the correct ·...
Page 39 1 atmosphere (1-ATO). WARNING! The pressure of the gas mixture may never be more than 1 atmosphere/ATO. In the case of other problems or questions contact the supplier or Henkelman BV. Version 11.10 DIG.EN...
Page 40 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL DIGITAL TIME CONTROL FACTORY SETTINGS Program Vacuum time Gas flush time* Sealing time Soft-air time* Only applicable if the machine is equipped with the options in question. If the machine is not equipped with the gas flush system and/or soft air ventilation then these options will not be available on the control panel.
Page 41: Machine With Gas Flush System
Henkelman BV for more information about connecting external seal pressure. Henkelman recommends checking the pressure and amount of gas in the gas bottles regularly. Ensure that the gas bottle(s) is(are) correctly anchored. Always turn off the main cock on the gas bottle if the machine is not in operation or if the gas flush function is not active.
Page 42: External Vacuuming Of Food Containers
(food) products in the dish. The container has a special lid with valve. Contact the supplier or Henkelman BV for more information about the containers. The system for the machine consists of a hose with vacuum applicator.
Page 43 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL EEC DECLARATION OF CONFIRMITY Concept of an EEC Declaration of Conformity Henkelman B.V. Titaniumlaan 10 5221 CK ’s-Hertogenbosch Netherlands Declare that the machine complies with the machine directive 2006/42/EC, the low voltage directive 2006/95/EEG and the EMC-directive 2004/108/EG.
Page 44 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL MAINTENANCE SCHEDULE / NOTES Operations/ Date Company Remarks Maintenance Version 11.10 DIG.EN...
Page 45 BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL REMOVAL TOOLS FRONT PANEL With every machine we enclose two special tools to remove the front panel. You can slide the tools into the slots at the bottom side of the front panel. Lift them a little and pull them towards you.

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