TBB Energier Pro Series User Manual

TBB Energier Pro Series User Manual

Bi-directional inverter
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User Manual
Energier Pro series
Bi-directional inverter
A3.1
TBB Power CO.,ltd.
www.tbbpower.com

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  • Page 1 User Manual Energier Pro series Bi-directional inverter A3.1 TBB Power CO.,ltd. www.tbbpower.com...
  • Page 2 Energier pro User Manual WARNING : FIRE HAZARD SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON- COMBUS TIBLE SURFACE ONLY CAUTION : THE DC AND AC BREAKER MUST HAVE BEEN TURNED OFF BEFORE SERVICING MADE IN CHINA...
  • Page 3 Assumes no responsibility or liability for loss or damage, whether direct, indirect, consequential or incidental, which might arise out of the use of such information TBB offer standard warranty with its products, taking no responsibility for direct or indirect loss due to equipment failure. About this Manual Thank you for choosing our product, this is the user manual for the Energier pro bi-directional inverter.
  • Page 4: Table Of Contents

    Energier pro User Manual General Safety Instruction…………………………………………………………………… 1 Safety Instruction…………………………………………………………………………… 1 General Precaution…………………………………………………………………………… 1 Precaution regarding battery operation………………………………………………………… 1 Description of main Function………………………………………………………………… General Description………………………………………………………………………… Inverter…………………………………………………………………………………… Battery Charger of stationery/service battery…………………………………………………… 4 Slave Charger……………………………………………………………………………… Transfer…………………………………………………………………………………… Multi battery chemical available……………………………………………………………… Manual Equalization………………………………………………………………………… Settable Low voltage disconnect level…………………………………………………………...
  • Page 5 Energier pro User Manual 3.1.4 AGS………………………………………………………………………………………… 16 3.1.5 TAI………………………………………………………………………………………… 16 Product size………………………………………………………………………………… 3.2.1 Energier pro bi-directional inverter…………………………………………………………..… 3.2.2 RCF remote………………………………………………………………………………… 3.2.3 Vision Lite…………………………………………………………………………………... 3.2.4 AGS……………………………………………………………………………….……… 3.2.5 TAI………………………………………………………………………………. ………… Pre-installation Configuration………………………………………………………………… Battery Capacity………………………………………………………………..…………… Weak Grid mode…………………………………………………………………..………… SOLAR mode…………………………………………………………………………..…… Low Voltage disconnect (LVD)………………………………………………………………… Battery Type…………………………………………………………………………….……...
  • Page 6 Energier pro User Manual Operation……………………………………………………………………………………39 Double Checking…………………………………………………………………………… 39 Set the AC input…………………………………………………………………………… 39 Main switch function………………………………………………………………………… 39 Switch on the inverter…………………………………………………………………………40 Switch on Charger…………………………………………………………………………… 40 Switch off AC input………………………………………………………………………… 40 Battery Charging – Bulk……………………………………………………………………… 41 Battery Charging – absorption………………………………………………………………… 41 Battery charged –...
  • Page 7: General Safety Instruction

    Energier pro User Manual 1.General Safety Instruction 1.1 Safety Instruction As dangerous voltages and high temperature exist within the Energier pro bi-directional inverter, only qualified and authorized maintenance personnel are permitted to open and repair it..Please make sure Energier pro bi-directional inverter is turned off before open and repair it. This manual contains information concerning the installation and operation of the Energier pro bi-directional inverter.
  • Page 8: Description Of Main Function

    TS - battery temperature sensor VS - battery voltage sensor(optional) RCF (Remote module, optional) Vision Lite (optional) AGS(optional) TAI(optional) Rapconfig- configuration Software offered by TBB For model with“-TAI”,TAI is built-in Energier pro Battery Temperature Voltage Sensor Bi-directional inverter Remote Control Panel...
  • Page 9: General Description

    Energier pro User Manual 2.1 General Description Energier pro bi-directional inverter is a new generation inverter charger, of which integrated a powerful sophisticated battery charger, true sine wave inverter and a high speed AC transfer switch into a single enclosure. Meantime, multiple power management functions/devices make it convenient to compose different advanced hybrid independent power systems.
  • Page 10: Inverter

    Energier pro User Manual 2.2 Inverter Pure Sine Wave Energier pro bi-directional inverter is a sine wave inverter which generates a near perfect sinusoidal AC wave power output that is very similar or even better to what you could get from your utility grid. Pure sine wave can guarantee the correct function of sensitive equipment (computer, laser printer, TV etc) or most demanding inductive load.
  • Page 11: Slave Charger

    Energier pro User Manual Voltage compensated charging Through separately installed VS (battery voltage sensor), Energier pro bi-directional inverter could automatically adjust its output compensating the voltage drop on the cable assuring the full charging through delivering the right voltage to battery. Charger capacity adjustable Through the clock switch at central panel or through Vision Lite or Rapconfig, the user can choose the capacity of batteries they want to charge.
  • Page 12: Multi Battery Chemical Available

    Energier pro bi-directional inverter can offer a premium charging profile for all of the above battery types. This can be adjusted by the DIP switch at central panel, through Vision Lite or Rapconfig (configuration software offered by TBB) ,you can configure the appropriate charging voltage for the battery installed. 2.7 Manual Equalization Over a period of time, the cells in a Flooded battery can develop uneven chemical states.
  • Page 13: Solar Mode

    Energier pro User Manual 2.10 Solar mode The Energier pro bi-directional inverter has two operating modes built in. With threshold setting under standard mode, Energier pro bi-directional inverter will charge battery upon available AC and provide power to any loads connected. Upon power failure, Energier pro bi-directional inverter will automatically transfer to inverter taking energy stored in the battery.AC priority Under SOLAR mode, you can use Energier pro bi-directional inverter to compose a solar hybrid system, of which solar energy will be used as priority and will bring grid/D.G.
  • Page 14: Ags (Automatic Generator Start)

    Energier pro User Manual 2.13 AGS (Automatic Generator Start) The Energier pro bi-directional inverter has an internal or external AGS that can be used to start the Generator upon battery runs low. To use this function, the Generator needs to have automatic start function. Upon battery runs to low voltage alarm level, signal will be sent to start the Generator.
  • Page 15: Aea - Automatic Energy Allocation

    Energier pro User Manual 2.14 AEA – automatic energy allocation 2.14 AEA – automatic energy allocation This function was designed for system with limited input (either grid or generator). It can automatic allocate the power available with AC source (either grid or genset) using whatever extra for charging, thus avoiding grid or generator to be overloaded. This function was designed for system with limited input (either grid or generator).
  • Page 16: Twin Ac Inputs

    Energier pro User Manual 2.17 Twin AC inputs Energier Pro has internal or external TAI for systems with two AC inputs (Grid and Diesel Generator). TAI function can help the system to connect Grid and Diesel Generator in meantime. Upon Grid failed or abnormal, Energier pro bi-directional inverter will change to inverter and discharging battery. Upon battery discharging to low protection alarm level, through AGS, Energier pro bi-directional inverter will send signal to start Diesel Generator connected.
  • Page 17: Dry Contact

    Energier pro User Manual 2.18 Dry contact Dry Contact Input A group of dry contact input (Auxiliary In) was available on Energier pro bi-directional inverter, of which can be used to remotely turn off the equipment. Only Dry Contact. Dry Contact Output A group of dry contact output (Auxiliary Out) was available on Energier pro bi-directional inverter.
  • Page 18: Charger Only

    Energier pro User Manual 2.19 Charger only On main switch of either Energier pro bi-directional inverter or RCF remote, you can set the unit under charger only mode. This function was designed for mobile or marine application, in case you parked your vehicle or boat for a period of time without operation. Under this mode, in case of mains failure or cut off, the Energier pro bi-directional inverter will not switch on inverter mode.
  • Page 19 Energier pro User Manual Overheat protection In case of too high internal temperature was detected, Energier pro bi-directional inverter will switch off for overheat protection. After cooling down, it will switch on automatically. Short circuit The Energier pro bi-directional inverter will shut down and need manually start. Battery over temp protection During charging, Energier pro bi-directional inverter will keep monitoring battery temperature and will reduce charging rate or even shut down upon too high temperature detected.
  • Page 20: Naming Rule

    No built-in TAI Built-in TAI For example: CF2060L: Energier Pro series Bi-directional inverter: Rated DC voltage 12V;Rated output power: 2000VA/1600W;Rated charge current: 60A. No built-in TAI CF5090M -TAI: Energier Pro series Bi-directional inverter: Rated DC voltage 24V;Rated output power: 5000VA/4500W;Rated charge current: 90A.
  • Page 21: Structure

    Energier pro User Manual 3.Structure 3.1 Product drawing 3.1.1 Energier pro bi-directional inverter 1) CF0825L, CF0815M, CF1240L, CF1220M, CF1650L, CF1625M 2) CF2060L, CF2030M, CF2015S, CF3090L, CF3045M, CF3020S, CF4030S 3) CF5090M, CF6050S, CF8060S, CF5040S...
  • Page 22: Rcf Remote

    Energier pro User Manual 3.1.2 RCF remote 3.1.3 Vision Lite 3.1.4 AGS 3.1.5 TAI...
  • Page 23: Product Size

    Energier pro User Manual 3.2 Product size 3.2.1 Energier pro bi-directional inverter CF0825L,CF0815M,CF1240L,CF1220M,CF1650L,CF1625M 2)CF2060L,CF2030M,CF2015S,CF3090L,CF3045M,CF3020S,CF4030S...
  • Page 24: Rcf Remote

    Energier pro User Manual 3) CF5090M, CF6050S, CF8060S, CF5040S 3.2.2 RCF remote 3.2.3 Vision Lite...
  • Page 25: Ags

    Energier pro User Manual 3.2.4 AGS 3.2.5 TAI...
  • Page 26: Pre-Installation Configuration

    Energier pro User Manual 4.Pre-installation Configuration Front Panel CF(800VA-1600VA) Model CF(2000VA-4000VA) Model CF(5000VA-8000VA) Model Gland for remote control cable Battery- cable through hole Battery+ cable through hole Gland for AC output Gland for AC input Main switch...
  • Page 27 Energier pro User Manual Central Panel CF(800VA-1600VA) Model CF(2000VA-4000VA) Model CF(5000VA-8000VA) Model Before the installation, you need to do some basic configurations, of which can be done either by DIP switch or through Vision Lite or Rapconfig. The latest configuration will be saved in the Energier pro bi-directional inverter, no matter through which device. If you perform the latest configuration through Vision Lite or Rapconfig and unplug the Vision Lite or Rapconfig, The setting will be saved in Energier pro bi-directional inverter, of which might not match the setting on DIP switch.
  • Page 28 Energier pro User Manual CF(800 VA-1600 VA) Model: Define TAI Interface AC Input terminals AGS Interface Auxiliary terminals Remote Interface Voltage Sensor terminals Battery- terminal Battery AH setting clock switch Battery+ terminal DIP Switches Slaver Charger + terminal RS485 Interface AC Output terminals BTS Interface...
  • Page 29 Energier pro User Manual CF(2000 VA-4000VA) Model: TAI Interface AC Input terminals AGS Interface DIP Switches BTS Interface Auxiliary Out terminals Remote Interface Auxiliary In terminals Battery- terminal Voltage Sensor terminals Battery+ terminal Battery AH setting clock switch Slaver Charger + terminal RS485 Interface AC Output terminals...
  • Page 30 Energier pro User Manual CF(5000VA-8000VA) Model Main Switch Grid Input terminals Battery AH setting clock switch AC Output terminals DIP Switches AGSTerminal RS485 Interface Auxiliary Out terminals Battery-Terminal Voltage Sensor terminals Battery+ terminal Auxiliary In terminals Chassis Ground Remote Interface Generator Input terminals BTS Interface...
  • Page 31: Battery Capacity

    Energier pro User Manual 4.1 Battery Capacity Through the clock switch, you can configure the battery you are going to connected for a premium charging current. The charger capacity in specification was the max charge current the model you selected could supply. Please refer to following fig of setting. The charging current was set at following terms: I=0.15C (15% of the battery capacity you choose) Max Charger Capacity of the model you choose.
  • Page 32: Weak Grid Mode

    Energier pro User Manual Please refer to following chart for all setting of DIP Switch: DIP Switch Weak Grid Mode Solar Mode Battery Type P.S. GEN Mode 4.2 Weak Grid mode Using DIP Switch 1, you can set the system in weak grid mode. Please refer to chapter 2.9 for explanation. This configuration will adjust the minimum voltage of AC input which Energier pro bi-directional inverter will qualify and pass through to your AC appliance.
  • Page 33: Battery Type

    Energier pro User Manual 4.5 Battery Type Please select the battery type at the DIP Switch 4-5, following please find the list of available battery type and charging voltage. Absorption Float Battery type 12 VDC 24 VDC 48 VDC 12 VDC 24 VDC 48 VDC 14.4...
  • Page 34: Power Save Mode (Ps Mode)

    Energier pro User Manual 4.7 Power Save mode (PS mode) Using DIP Switch 7, you can set the system in power save mode. Please refer to chapter 2.12 for explanation. 4.8 Weak Grid and GEN mode Through DIP Switch 1 and 8, you could configure the system to different modes for different appliance. For explanation, please refer to chapter 2.11.
  • Page 35: Pre-Installation

    Energier pro User Manual 5. Pre-Installation 5.1 Material list The unit is packed with following materials. Please confirm the series number on Energier pro bi-directional inverter is same to that on outer carton. Energier pro bi-directional inverter TS – battery temperature sensor VS –...
  • Page 36: Installation And Connection

    Energier pro User Manual 6. Installation and Connection For the user operation safety, cut off the power before installation. 6.1 General advice Ensure that the Energier pro bi-directional inverter has the correct DC voltage with your existing battery system. Install Energier pro bi-directional inverter as close to the batteries as possible reducing the voltage drop on cable for the better performance of the equipment.
  • Page 37: Fix The Equipment

    Energier pro User Manual 6.2 Fix the equipment Basically, Energier pro bi-directional inverter could be installed either vertically on wall or horizontally on floor. For example,install on wall,please choose a flat surface and with 4XM6 to fix the unit securely. Steps for 800 –...
  • Page 38: Connecting The Cable

    Energier pro User Manual Steps for 5000-8000 VA: Step.1: Drill 3 holes according to location hole schematic diagram, the holes have diameters of 9 mm Step.2: Fixed the expansion screw,Buckle the pothook of the unit into the expansion screw that was already fixed on the wall. Step.3: Use the other 2*M6 expansion screws to fix the unit on the wall.
  • Page 39 Energier pro User Manual CF(2000 VA-4000 VA) Model: CF(5000 VA-8000 VA) Model:...
  • Page 40 Energier pro User Manual Connecting battery cable of service battery. Please double check battery voltage match the model you are going to install, the wrong battery could destroy equipment and is out of warranty. Please double confirm the polarity of battery input. Reverse polarity could cause permanent damage on equipment and it is out of warranty.
  • Page 41 Energier pro User Manual Please double check the AC input and AC output was right after connection. Wrong connection will cause permanent damage of equipment and it is out of warranty. The neutral output of Energier pro bi-directional inverter is automatically connected to earth upon no external sources is available. Once external AC sources present, the ground relay will open.
  • Page 42: Install The Temperature Sensor

    Energier pro User Manual 6.4 Install the temperature sensor Pull through the TS cable through gland and connect it on socket marked “BTS Interface”. Please glue the temperature sensor, which was plugged into BTS socket at central panel, on the SIDE of battery and secure the attachment.
  • Page 43: Install The Rcf - Remote Controller

    Energier pro User Manual 6.6 Install the RCF - remote controller The RCF was dash mounting design. Please cut the hole (refer to 3.2.2) and screw the remote controller securely through four screws at corners and connected the cables. Connect the RCF to the “remote interface” of Energier pro bi-directional inverter with RJ45 cable, please refer to following figure. 6.7 Install the Vision Lite Connect the Vision Lite to the “RS485 interface”...
  • Page 44: Install The Tai

    Energier pro User Manual 6.9 Install the TAI If your system has two independent AC input sources, you need to install TAI. Please refer to chapter 2.17 for detail introduction. Connecting two AC input resources to the terminal marked “GEN” and “GRID”. Connecting the output on terminal marked “OUT”.
  • Page 45: Operation

    Energier pro User Manual 7.Operation : illuminate : extinguish : flash 7.1 Double Checking Check the DC input voltage of this Energier pro bi-directional inverter is same to your battery nominal voltage. NEVER try to connect different DC input to Energier pro bi-directional inverter. Inspect the right polarity of DC on service battery, otherwise unit can not power ON.
  • Page 46: Switch On The Inverter

    Energier pro User Manual 7.4 Switch on the inverter Disconnect the AC input power, switching on the unit, the LED will all illuminate for analysis then there should be AC available at inverter output. The inverter LED will illuminate. You could switch on the load which will be powered by inverter. The Load % LEDson remote will reflect the load level connected.
  • Page 47: Battery Charging - Bulk

    Energier pro User Manual 7.7 Battery Charging – Bulk Upon your AC input meet the minimum quality, the Energier pro bi-directional inverter will perform charging. Both LED charger and LED charging will illuminate on front panel. The charger LED and AC in LED on remote will illuminate. The Bulk LED (Battery SOC 25%) on remote will illuminate.
  • Page 48: Power Saving Mode

    Energier pro User Manual 7.10 Power Saving mode You can set Energier pro bi-directional inverter working in power save mode, in which the status consumption power can be dramatically reduced. Upon Energier pro bi-directional inverter being set in this mode, Power Save mode LED on front panel will illuminate. On remote, upon Energier pro bi-directional inverter enter into power saving, the Inverter LED on remote will flash.
  • Page 49 Energier pro User Manual After you choose this program, the charger will start an ordinary charging cycle, afterwards of which it will raise the voltage to EQ level on purpose. Both of the CHARGING and CHARGED will flash. On remote, all Battery SOC(25%-50%-75%-100%) LEDs will flash and Charger LED will illuminate. After 30 mins, it will quit and come into floating.
  • Page 50: Specification

    Energier pro User Manual 8.Specification Model No. 12VDC CF0825L CF1240L CF1645L CF2060L CF3090L CF5090M 24VDC CF0815M CF1220M CF1625M CF2030M CF3045M /-TAI CF5040S CF6050S CF8060S 48VDC CF2015S CF3020S CF4030S /-TAI /-TAI /-TAI INVERTER Nominal Voltage 12 VDC / 24 VDC 12 VDC / 24 VDC 48 VDC Cont.
  • Page 51 Energier pro User Manual Charger Nominal Output Voltage 12 VDC / 24 VDC 12 VDC / 24 VDC / 48 VDC Max Output current (A) 25 / 15 40 / 20 50 / 25 60 /30 /15 90 /45 /20 90/40 - adjustable AC Input range...
  • Page 52: Trouble Shooting

    Energier pro User Manual 9.Trouble Shooting 9.1 LED indicator on front panel and audible alarm √ : ON x : OFF LED on front panel Status Function Audible Bypass Charger Inverter Charging Charged PS mode Over temp Over load Fault alarm Constant √...
  • Page 53: Led Indicator On Remote

    Energier pro User Manual 9.2 LED indicator on Remote 9.2.1 Operating status √ : ON x : OFF LED on remote panel Status Function AC in Charger Inverter Fault other Constant current √ √ × × Constant voltage √ √ ×...
  • Page 54: Battery Soc Bar

    Energier pro User Manual 9.2.2 Battery SOC bar Battery SOC bar from bottom to top representing Bulk, Absorption, 75% SOC, Float (100% SOC) Status of Charger Status of Inverter from bottom to top representing 25%-50%-75%-100% battery SOC 9.2.3 Load percentage bar Load percentage bar representing 25%-50%-75%-100% of max preset charging power Status of Charger...
  • Page 55: No Charging Delivered

    Energier pro User Manual Phenomenon 5:No output,fault and overtemp lights illuminate. Reason :Over temperature shutdown. Solution :Check if there is good ventilation on installation site; check if fan was blocked. Phenomenon 6:No output, long beep, fault light illuminate. Reason :Fan failure/block. Solution :Check if fan is blocked;...
  • Page 56 TBB POWER CO.,LTD. TBB POWER GmbH : www.tbbpower.com : www.tbbpower.de : +86-592-5212299 : +49(0)211 6413 7949 : +86-592-5796070 : +49(0)211 6415 0003 Email : service@tbbpower.com Email : info@tbbpower.de...

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