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stellar labs 108-14-32 Owner's Manual

Shuttle hooklift
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Safety • Operation • Installation • Maintenance
Subject to Change without Notification.
© 2019 Stellar Industries, Inc.
S
HUTTLE
Models
108-14-32
138-18-32
138-18-34
108-14-40
138-18-40
174-20-40
190-24-40
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
H
OOKLIFT
O
' M
WNERS
ANUAL
Manual Part No. 43501
Last Revision: 09/01/15

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Summary of Contents for stellar labs 108-14-32

  • Page 1 HUTTLE OOKLIFT ’ M WNERS ANUAL Safety • Operation • Installation • Maintenance Models 108-14-32 138-18-32 138-18-34 108-14-40 138-18-40 174-20-40 190-24-40 Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification.
  • Page 2 Hooklift Manual Revisions Date of Revision Section Revised Description of Revision March 1st, 2008 Chapter 6 - Installation Updated Hose Kit, Reservoir, and Rotary Valve Assembly Drawings per Engineering changes. March 1st, 2008 Chapter 7 - Assembly Updated Main Cylinder and Secondary Assembly Drawings Drawings per Engineering changes.

  • Page 3: Table Of Contents

    Tilt (174-20-40) - PN 26064 ..........69 Decal Kit Placement - PN D0779.........24 Tilt (190-24-40) - PN 26732 ..........70 Main Cylinder (108-14-32) - PN 44333 ......71 Chapter 6 - Installation ..........25 Main Cylinder (138-18-32) - PN 44340 ......72 Basic Installation Overview ..........25 Main Cylinder (138-18-34) - PN 44341 ......73...
  • Page 4 Shuttle Owner’s Manual - PN 43501 AN OVERVIEW TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY As the owner or employer, it is your responsibility to instruct the operator in the safe opera- tion of this equipment and to provide the operator with properly maintained equipment. FAILURE TO READ THIS MANUAL BY ANYONE WHO WILL OPERATE, SERVICE, OR WORK AROUND THIS HOOKLIFT IS A MISUSE OF THE EQUIPMENT.

  • Page 5: Introduction

    Introduction Introduction Stellar Hooklifts are designed to provide safe Stellar manufactured hooklifts in general and dependable service for a variety of and may or may not apply to your specific operations. With proper use and model. maintenance, these hooklifts will operate at peak performance for many years.

  • Page 6: Stellar Shuttle Hooklift Nomenclature

    Shuttle Owner’s Manual - PN 43501 Stellar Shuttle Hooklift Nomenclature The Stellar Shuttle is a hydraulic, body-loading device when mounted on a truck chassis. When mounted, the Stellar Shuttle can handle a variety of bodies ranging from flatbeds to recycling containers to dump bodies. Two independently controlled cylinders operate all the functions of the Stellar Shuttle.

  • Page 7: Chapter 1 - Safety

    Safety Chapter 1 - Safety anti-noise headphones, protective glasses, Please Read the Following Carefully! This breathing apparatus, and reflective jackets. portion of the manual contains information Consult your employer regarding current regarding all Stellar manufactured hooklifts. safety regulations and accident-prevention Some items contained within this chapter equipment.

  • Page 8: Stability

    Shuttle Owner’s Manual - PN 43501 Replace any decals that are missing, dam- weight can be lifted. aged, or not legible. Keep everyone clear when loading, unload- ing, and dumping. The safety instruction plates, notices, load charts and any other sticker applied to the Do not push on fixed objects or bodies with- hooklift must be kept legible and in good out rollers with the hooklift.

  • Page 9: Chapter 2 - Operation

    Operation Chapter 2 - Operation Job-Site Set-Up Operator Requirements Thoroughly plan the lift before positioning the vehicle. Consider the following: Operation is limited to the following peo- ple: 1. The vehicle should be positioned in an A. Qualified individual. area free from overhead obstructions to B.

  • Page 10: Operation Overview

    Shuttle Owner’s Manual - PN 43501 Hooklift Controls Operation Overview Unloading Operation 1. Be familiar with the sequence and oper- ation of the hooklift controls. 1. Stop the truck at the location you wish to unload. 2. Each individual hooklift function should have control function decals.

  • Page 11: Unloading Operation

    Operation Unloading Operation 2. Put the truck in neutral and engage the PTO. 1. Stop the truck at the location you wish to unload. 4. Pull tilt lever until full stroke is reached, 3. Locate the black control lever labeled tilt. thus releasing tabs.

  • Page 12: Loading Operation

    Shuttle Owner’s Manual - PN 43501 Loading Operation 2. Engage the hook to the body by 1. Perform the steps for unloading a container. maneuvering the hooklift with the red(lift) lever and the black (tilt) lever.. 4. Push the black(tilt) lever until 3.

  • Page 13: Dumping Operation

    Operation Dumping Operation 1. Stop the truck at the location 2. Put the truck in neutral and engage the PTO. you wish to dump the load. 3. Locate the red lever labeled lift. 4. Pull the lift lever to dump the body. 5.
  • Page 14 Shuttle Owner’s Manual - PN 43501...

  • Page 15: Chapter 3 - Maintenance

    Maintenance Chapter 3 - Maintenance Please read the following before performing any main- 4. Main frame mount bolts. tenance on the hooklift. 5. Cylinders for: 1. Only authorized service personnel are to perform A. Damaged rods. maintenance on the hooklift. B.

  • Page 16: Grease Zerk Locations

    Shuttle Owner’s Manual - PN 43501 Grease Zerk Locations Shuttle Class 2 QTY. (2) BOTH ENDS OF CYLINDER QTY. (2) QTY. (2) BOTH ENDS OF CYLINDER QTY. (2) QTY. (2) QTY. (2) QTY. (2) Note: Grease After Every 100 Cycles.

  • Page 17: Choice Lubricants For Dx Bearings

    Maintenance Choice Lubricants for DX Bearings Greases Recommended Type of Grease Description Premium Quality Stabilized, Anti-Oxidant Lithium Base Multi-Purpose Lithium Base with 3% Molybdenum Disulfide High Drop Point Multi-Purpose Calcium Based, for General Automotive and Industrial Use Calcium Grease, Water Stabilized, High Drop Point Anti-Friction Bearing Calcium Based with EP Additives Lithium Based...
  • Page 18 Shuttle Owner’s Manual - PN 43501...

  • Page 19: Chapter 4 - Specifications

    • Permanently lubricated bushings. • Grease zerks at all pin points to allow purging of contaminants. • Carbon steel and zinc plated or type 17-4 stainless steel pins used throughout. • All weldments painted with two-part polyurethane enamel. 108-14-32 138-18-32 138-18-34 108-14-40...

  • Page 20: Model 108-14-32 Specifications

    Shuttle Owner’s Manual - PN 43501 Model 108-14-32 Specifications Lifting Capacity: 32,000 pounds gross weight evenly distributed in, or on, body. Container Length: 12-foot through 15-foot from front A-frame to rear of skid rails. Longer bodies up to 17.5-feet may be...

  • Page 21: Model 138-18-32 Specifications

    Specifications Model 138-18-32 Specifications Lifting Capacity: 32,000 pounds gross weight evenly distributed in, or on, body. Container Length: 15-foot through 17.5-foot from front A-frame to rear of skid rails. Longer bodies up to 19.5-feet may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration (FMCSA) Rear End Protection regulation 393.86 and Securing Hooklift Containers regulation 393.134).

  • Page 22: Model 174-20-32 Specifications

    Shuttle Owner’s Manual - PN 43501 Model 174-20-32 Specifications Lifting Capacity: 32,000 pounds gross weight evenly distributed in, or on, body. Container Length: 17.5-foot through 20-foot from front A-frame to rear of skid rails. Longer bodies up to 20-feet may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration (FMCSA) Rear End Protection regulation 393.86 and Securing Hooklift Containers regulation 393.134).

  • Page 23: Model 190-24-32 Specifications

    Specifications Model 190-24-32 Specifications Lifting Capacity: 32,000 pounds gross weight evenly distributed in, or on, body. Container Length: 15-foot through 17.5-foot from front A-frame to rear of skid rails. Longer bodies up to 19.5-feet may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration (FMCSA) Rear End Protection regulation 393.86 and Securing Hooklift Containers regulation 393.134).

  • Page 24: Model 138-18-34 Specifications

    Shuttle Owner’s Manual - PN 43501 Model 138-18-34 Specifications Lifting Capacity: 34,000 pounds gross weight evenly distributed in, or on, body. Container Length: 15-foot through 17.5-foot from front A-frame to rear of skid rails. Longer bodies up to 19.5-feet may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration (FMCSA) Rear End Protection regulation 393.86 and Securing Hooklift Containers regulation 393.134).

  • Page 25: Model 108-14-40 Specifications

    Specifications Model 108-14-40 Specifications Lifting Capacity: 40,000 pounds gross weight evenly distributed in, or on, body. Container Length: 12-foot through 14-foot from front A-frame to rear of skid rails. Longer bodies up to 17-feet may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration (FMCSA) Rear End Protection regulation 393.86 and Securing Hooklift Containers regulation 393.134).

  • Page 26: Model 138-18-40 Specifications

    Shuttle Owner’s Manual - PN 43501 Model 138-18-40 Specifications Lifting Capacity: 40,000 pounds gross weight evenly distributed in, or on, body. Container Length: 15-foot through 17.5-foot from front A-frame to rear of skid rails. Longer bodies up to 19.5-feet may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration (FMCSA) Rear End Protection regulation 393.86 and Securing Hooklift Containers regulation 393.134).

  • Page 27: Model 174-20-40 Specifications

    Specifications Model 174-20-40 Specifications Lifting Capacity: 40,000 pounds gross weight evenly distributed in, or on, body. Container Length: 17.5-foot through 20-foot from front A-frame to rear of skid rails. Longer bodies, up to 22-feet may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration (FMCSA) Rear End Protection regulation 393.86 and Securing Hooklift Containers regulation 393.134).

  • Page 28: Model 190-24-40 Specifications

    Shuttle Owner’s Manual - PN 43501 Model 190-24-40 Specifications Lifting Capacity: 40,000 pounds gross weight evenly distributed in, or on, body. Container Length: 19-foot through 21.5-foot from front A-frame to rear of skid rails. Longer bodies up to 23.5-feet may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration (FMCSA) Rear End Protection regulation 393.86 and Securing Hooklift Containers regulation 393.134).

  • Page 29: Chapter 5 - Decals

    Decals Chapter 5 - Decals Decals of Note Moving Tilt Hazard Decal Location: On each side of the tilt. Function: To inform the operator of the hazard associated with tilt operation, the possible consequences should the haz- ard occur, and how to avoid the hazard PN: C0865 Misuse Hazard Decal Electrocution Hazard Decal...

  • Page 30: Decal Kit Placement - Pn D0779

    Shuttle Owner’s Manual - PN 43501 Decal Kit Placement - PN D0779 DANGER DANGER WARNING ARNING Electrocution Hazard Electrocution Hazard Crush Hazard Hazard Death or serious injury will result from inadequate clearance if hooklift, load, Death or serious injury will result from dequate clearance if ho oklift, lo or vehicle becomes electrically...

  • Page 31: Chapter 6 - Installation

    Dump Light Kit Installation .............35 Cable Controls................36 Air Controls ................37 Hose Kit (108-14-32, 108-14-40) - PN 44338 ......38 Hose Kit (138-18-32, 138-18-34, 138-18-40) - PN 44334 ..39 Hose Kit (174-20-40) - PN 44478 ..........40 Hose Kit (190-24-40) - PN 44042 ..........41 Basic Installation Overview 1.

  • Page 32: Installation Steps - Basic Guidelines

    Shuttle Owner’s Manual - PN 43501 Installation Steps - Basic Guidelines 1. Clear the truck frame. 2. Set the hooklift on the truck frame. a. The front of the hooklift needs to be at least 2” behind the cab or any equipment mounted behind the cab.
  • Page 33 Installation 6. Install tarper tower (If applicable). a. See brand specific installation instructions. 7. Install cab and PTO controls. a. Use PTO brand specific installation instructions. b. See Controller Assembly Drawing (PN 38841) for details. c. See Dump Light Kit Installation 8.

  • Page 34: Power Beyond Vdm8 Valve

    Shuttle Owner’s Manual - PN 43501 Installation Instructions for the Power Beyond VDM8 Valve These instructions ar intended for correct installation of power beyond on a Salami VDM8 valve bank. If any hydraulic component is integrated after this valve the power beyond must be installed correctly, or serious damage may incur to the hydraulic system.

  • Page 35: Mounting Kit - Pn 16898

    Installation Mounting Kit - PN 16898 WELD HERE PN 16898 D0045 BACKUP ALARM .97 DECIBAL 12169 CAP SCR 1.00-8X3.50 HHGR8 5199 CAP SCR 1.00X8X3.00 HHGR8 ZY C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY 24868 NUT 0.63-11 HHGR8 NYLOCK ZY 6294 NUT 1.00 HHGR8 NYLOC 6538 WASHER 1.00 SAE FLAT YELLOW GR8 C5902...

  • Page 36: Reservoir Assembly - Pn 44036

    Shuttle Owner’s Manual - PN 43501 Reservoir Assembly - PN 44036 PN 44036 26510 RSRVR ASM 25GAL K MODEL 26737 HOSE 0.75(471TC-JC-J9-12-12-12-24) 7353 NIPPLE 2.00 HEX PIPE 2FF 0352 WASHER 0.50 USS FLAT ZINC C4694 ST EL 1.25 90 DEG BLK C6106 NUT 0.50-13 HHGR5 NYLOC D0024...

  • Page 37: Rotary Valve - Pn 41824

    Installation Rotary Valve - PN 41824 To adjust rotary valve move hooklift into stowed position. Loosen the bolts that are attaching the valve block to the dump section. Adjust rotary arm so that it is in contact with the dump plate. Pull valve block towards rear of hooklift until snug.

  • Page 38: Subframe - Pn 3120

    Shuttle Owner’s Manual - PN 43501 Subframe (108-14-32, 108-14-40) - PN 3120 PN 3120...

  • Page 39: Subframe - Pn 3118

    Installation Subframe (138-18-32, 138-18-34, 138-18-40) - PN 3118 PN 3118 Manual PN 43501...

  • Page 40: Subframe - Pn 3117

    Shuttle Owner’s Manual - PN 43501 Subframe (174-20-40, 190-24-40) - PN 3117 PN 3117...

  • Page 41: Dump Light Kit Installation

    Installation Dump Light Kit Installation • Bolt L-bracket to front of base, drilling and tapping holes in appropriate area. • Attach dump light switch to L-bracket. • Drill and tap ¼-20 hole in bottom of secondary tube. Hole should be located directly above dump light switch when secondary is in lowered position.

  • Page 42: Cable Controls

    Shuttle Owner’s Manual - PN 43501 Cable Controls 2 SECTION 3 SECTION 96 INCH PN 50835 PN 50836 144 INCH PN 53444 PN 53445 192 INCH PN 50837 PN 50838 In Cab Installation At Valve Installation Valve Bank Shown For Reference ITEM PART DESCRIPTION QTY.

  • Page 43: Air Controls

    Installation Air Controls ITEM PART DESCRIPTION QTY. PTO SWITCH 75868 CONTROLLER ASM 3 SECT AIR PED AIR - 62976 (Standard) D1810 TBE AIR SAEJ844 TYPE A .25 (RM) ELECTRIC* - PN 63142 (Optional) 45333 FTG .125NPT MALE / .25 TUBE QR KPAC FTG ADAPT PTC-MNPT 90 1/4-1/8 NI- 45687 PLATED BRASS...
  • Page 44 Shuttle Owner’s Manual - PN 43501 Optional Controller Bracket If the chassis floor is too thin to provide sturdy support for the controller pedestal, use the optional support hardware: ITEM PART DESCRIPTION QTY. 0335 CAP SCR 0.38-16X1.25 HHGR5 0347 NUT 0.38-16 HHGR5 NYLOC CLAMP CLAMP 2.00 BLK VINYL BRACKET BRKT 10GAX2.00X24.00...

  • Page 45: Hose Kit - Pn 44338

    Installation Hose Kit (108-14-32, 108-14-40) - PN 44338 PRESSURE NOTE: IF RESERVOIR IS MOUNTED ON CS FROM PUMP HOSES 3 AND 4 ARE REVERSED RETURN TO TANK PN 44338 32576 Manual PN 43501...

  • Page 46: Hose Kit - Pn 44334

    Shuttle Owner’s Manual - PN 43501 Hose Kit (138-18-32, 138-18-34, 138-18-40) - PN 44334 PRESSURE NOTE: IF RESERVOIR IS MOUNTED ON CS FROM PUMP HOSES 3 AND 4 ARE REVERSED RETURN TO TANK PN 44334...

  • Page 47: Hose Kit (174-20-40) - Pn 44478

    Installation Hose Kit (174-20-40) - PN 44478 PRESSURE FROM PUMP RETURN TO TANK PN 44478 Manual PN 43501...

  • Page 48: Hose Kit (190-24-40) - Pn 44042

    Shuttle Owner’s Manual - PN 43501 Hose Kit (190-24-40) - PN 44042 PRESSURE FROM PUMP RETURN TO TANK PN 44042...

  • Page 49: Chapter 7 - Assembly Drawings

    Assembly Drawings Chapter 7 - Assembly Drawings Base (108-14-32) - PN 26051 PN 26051 ITEM PART DESCRIPTION 26054 BASE 108-14-32K 0635 BUSHING 40DXR32 GARLOCK 1593 MACHY WASHER 2.50ID 10GA 25574 BUSHING 40DXR20 2.50X1.25 0857ZP PIN 2.50X12.38 SR/D&T 0636 SNAP RING 2.50 HD 26048ZP PIN 2.50X36.44...

  • Page 50: Base (138-18-32) - Pn 26384

    Shuttle Owner’s Manual - PN 43501 Base (138-18-32) - PN 26384 PN 26384 ITEM PART DESCRIPTION QTY. 26385 BASE 138-14-32K 0635 BUSHING 40DXR32 GARLOCK 25574 BUSHING 40DXR20 2.50X1.25 0857ZP PIN 2.50X12.38 SR/D&T 0636 SNAP RING 2.50 HD 26048ZP PIN 2.50X36.44 23930PC COLLAR 2.51X3.50X1.00 32086...

  • Page 51: Base (138-18-34) - Pn 28072

    Assembly Drawings Base (138-18-34) - PN 28072 PN 28072 ITEM PART DESCRIPTION 28073 BASE 138-18-34K 0635 BUSHING 40DXR32 GARLOCK 1593 MACHY WASHER 2.50ID 10GA 25574 BUSHING 40DXR20 2.50X1.25 0857ZP PIN 2.50X12.38 SR/D&T 0636 SNAP RING 2.50 HD 26048ZP PIN 2.50X36.44 23930PC COLLAR 2.51X3.50X1.00 32086 CAP SCR 0.38-16X4.25 HHGR5...

  • Page 52: Base (108-14-40) - Pn 26051

    Shuttle Owner’s Manual - PN 43501 Base (108-14-40) - PN 26051 PN 26051 ITEM PART DESCRIPTION 26054 BASE 108-14-32K 0635 BUSHING 40DXR32 GARLOCK 1593 MACHY WASHER 2.50ID 10GA 25574 BUSHING 40DXR20 2.50X1.25 0857ZP PIN 2.50X12.38 SR/D&T 0636 SNAP RING 2.50 HD 26048ZP PIN 2.50X36.44 23930PC COLLAR 2.51X3.50X1.00 32086...

  • Page 53: Base (138-18-40) - Pn 26384

    Assembly Drawings Base (138-18-40) - PN 26384 PN 26384 ITEM PART DESCRIPTION QTY. 26385 BASE 138-14-32K 0635 BUSHING 40DXR32 GARLOCK 25574 BUSHING 40DXR20 2.50X1.25 0857ZP PIN 2.50X12.38 SR/D&T 0636 SNAP RING 2.50 HD 26048ZP PIN 2.50X36.44 23930PC COLLAR 2.51X3.50X1.00 32086 CAP SCR 0.38-16X4.25 HHGR5 0347 NUT 0.38-16 HH NYLOC...

  • Page 54: Base (174-20-40) - Pn 26635

    Shuttle Owner’s Manual - PN 43501 Base (174-20-40) - PN 26635 PN 26635 Defa ITEM PART DESCRIPTION ult/ QTY. 26634 BASE 174-20-40K 0635 BUSHING 40DXR32 GARLOCK 1593 MACHY WASHER 2.50ID 10GA 25574 BUSHING 40DXR20 2.50X1.25 0857ZP PIN 2.50X12.38 SR/D&T 0636 SNAP RING 2.50 HD 26048ZP PIN 2.50X36.44...

  • Page 55: Base (190-24-40) - Pn 26726

    Assembly Drawings Base (190-24-40) - PN 26726 PN 26726 ITEM PART DESCRIPTION 26727 BASE 190-24-40K 0635 BUSHING 40DXR32 GARLOCK 1593 MACHY WASHER 2.50ID 10GA 25574 BUSHING 40DXR20 2.50X1.25 0857ZP PIN 2.50X12.38 SR/D&T 0636 SNAP RING 2.50 HD 26048ZP PIN 2.50X36.44 23930PC COLLAR 2.51X3.50X1.00 32086 CAP SCR 0.38-16X4.25 HHGR5...

  • Page 56: Dump (108-14-32) - Pn 26055

    Shuttle Owner’s Manual - PN 43501 Dump (108-14-32) - PN 26055 BUSHING AND ZERK SHOWN AS REFERENCE PN 26055 ITEM PART DESCRIPTION QTY. 26056 DUMP 108-14-32K 0635 BUSHING 40DXR32 GARLOCK 0332 CAP SCR 0.25-20X1.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 0506 CAP SCR 0.50-13X4.00 HHGR5...

  • Page 57: Dump (138-18-32) - Pn 26386

    Assembly Drawings Dump (138-18-32) - PN 26386 7 10 PN 26386 ITEM PART DESCRIPTION 26387 DUMP 138-18-32K 0635 BUSHING 40DXR32 GARLOCK 0332 CAP SCR 0.25-20X1.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 0506 CAP SCR 0.50-13X4.00 HHGR5 C6106 NUT 0.50-13 HHGR5 NYLOC 0865 BUSHING 48DXR32 GARLOCK 27376ZP PIN 2.50X26.25 D&T...

  • Page 58: Dump (138-18-34) - Pn 28074

    Shuttle Owner’s Manual - PN 43501 Dump (138-18-34) - PN 28074 BUSHING AND ZERK SHOWN AS REFERENCE PN 28074 ITEM PART DESCRIPTION 26387 DUMP 138-18-32K 0635 BUSHING 40DXR32 GARLOCK 0332 CAP SCR 0.25-20X1.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 0506 CAP SCR 0.50-13X4.00 HHGR5 C6106 NUT 0.50-13 HHGR5 NYLOC...

  • Page 59: Dump (108-14-40) - Pn 26055

    Assembly Drawings Dump (108-14-40) - PN 26055 BUSHING AND ZERK SHOWN AS REFERENCE PN 26055 ITEM PART DESCRIPTION QTY. 26056 DUMP 108-14-32K 0635 BUSHING 40DXR32 GARLOCK 0332 CAP SCR 0.25-20X1.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 0506 CAP SCR 0.50-13X4.00 HHGR5 C6106 NUT 0.50-13 HHGR5 NYLOC 0865...

  • Page 60: Dump (138-18-40) - Pn 26386

    Shuttle Owner’s Manual - PN 43501 Dump (138-18-40) - PN 26386 7 10 PN 26386 ITEM PART DESCRIPTION 26387 DUMP 138-18-32K 0635 BUSHING 40DXR32 GARLOCK 0332 CAP SCR 0.25-20X1.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 0506 CAP SCR 0.50-13X4.00 HHGR5 C6106 NUT 0.50-13 HHGR5 NYLOC 0865...

  • Page 61: Dump (174-20-40) - Pn 26637

    Assembly Drawings Dump (174-20-40) - PN 26637 BUSHING AND ZERK SHOWN AS REFERENCE PN 26637 ITEM PART DESCRIPTION 26636 DUMP 174-20-40K 0635 BUSHING 40DXR32 GARLOCK 0332 CAP SCR 0.25-20X1.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 0506 CAP SCR 0.50-13X4.00 HHGR5 C6106 NUT 0.50-13 HHGR5 NYLOC 0865...

  • Page 62: Dump (190-24-40) - Pn 26668

    Shuttle Owner’s Manual - PN 43501 Dump (190-24-40) - PN 26668 7 12 BUSHING AND ZERK SHOWN AS REFERENCE PN 26668 ITEM PART DESCRIPTION QTY. 26669 DUMP 190-24-40K 0635 BUSHING 40DXR32 GARLOCK 0332 CAP SCR 0.25-20X1.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 0506 CAP SCR 0.50-13X4.00 HHGR5 C6106...

  • Page 63: Secondary (108-14-32) - Pn 26059

    Assembly Drawings Secondary (108-14-32) - PN 26059 PN 26059 ITEM PART DESCRIPTION 26060 SECONDARY 108-14-32K 44333 CYLINDER ASM 108-14-32K .63 HSE 5739 BUSHING 40DXR48 GARLOCK 26378ZP PIN 2.50X17.75 0635 BUSHING 40DXR32 GARLOCK 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 30243ZP PIN 2.00X17.75 SR 0108 SNAP RING 2.00 7200-200...

  • Page 64: Secondary (138-18-32) - Pn 26388

    Shuttle Owner’s Manual - PN 43501 Secondary (138-18-32) - PN 26388 PN 26388 ITEM PART DESCRIPTION 26389 SECONDARY 138-18-32K 44340 CYLINDER ASM D1727 138-18-32K 5739 BUSHING 40DXR48 GARLOCK 26378ZP PIN 2.50X17.75 0635 BUSHING 40DXR32 GARLOCK 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 30243ZP PIN 2.00X17.75 SR 0108 SNAP RING 2.00 7200-200...

  • Page 65: Secondary (138-18-34) - Pn 28076

    Assembly Drawings Secondary (138-18-34) - PN 28076 PN 28076 ITEM PART DESCRIPTION 28077 SECONDARY 138-18-34K 44341 CYLINDER ASM 138-18-34/40 5739 BUSHING 40DXR48 GARLOCK 26378ZP PIN 2.50X17.75 0635 BUSHING 40DXR32 GARLOCK 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 30243ZP PIN 2.00X17.75 SR 0108 SNAP RING 2.00 7200-200 22216 SNAP RING INSIDE 2.50...

  • Page 66: Secondary (108-14-40) - Pn 26572

    Shuttle Owner’s Manual - PN 43501 Secondary (108-14-40) - PN 26572 PN 26572 ITEM PART DESCRIPTION 26060 SECONDARY 108-14-32K 44337 CYLINDER ASM 2860 108-14-40K 5739 BUSHING 40DXR48 GARLOCK 26378ZP PIN 2.50X17.75 0635 BUSHING 40DXR32 GARLOCK 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 30243ZP PIN 2.00X17.75 SR 0108 SNAP RING 2.00 7200-200...

  • Page 67: Secondary (138-18-40) - Pn 26574

    Assembly Drawings Secondary (138-18-40) - PN 26574 PN 26574 ITEM PART DESCRIPTION 26389 SECONDARY 138-18-32K 5739 BUSHING 40DXR48 GARLOCK 26378ZP PIN 2.50X17.75 0635 BUSHING 40DXR32 GARLOCK 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 30243ZP PIN 2.00X17.75 SR 0108 SNAP RING 2.00 7200-200 22216 SNAP RING INSIDE 2.50 1546...

  • Page 68: Secondary (174-20-40) - Pn 26639

    Shuttle Owner’s Manual - PN 43501 Secondary (174-20-40) - PN 26639 PN 26639 ITEM PART DESCRIPTION 26638 SECONDARY 174-20-40K 44480 CYLINDER ASM 174-20-40K 5739 BUSHING 40DXR48 GARLOCK 26378ZP PIN 2.50X17.75 0635 BUSHING 40DXR32 GARLOCK 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 30243ZP PIN 2.00X17.75 SR 0108 SNAP RING 2.00 7200-200 22216...

  • Page 69: Secondary (190-24-40) - Pn 26716

    Assembly Drawings Secondary (190-24-40) - PN 26716 PN 26716 ITEM PART DESCRIPTION 26717 SECONDARY 190-22-40K 44482 CYLINDER ASM 190-24-40K 5739 BUSHING 40DXR48 GARLOCK 26378ZP PIN 2.50X17.75 0635 BUSHING 40DXR32 GARLOCK 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 30243ZP PIN 2.00X17.75 SR 0108 SNAP RING 2.00 7200-200 22216 SNAP RING INSIDE 2.50...

  • Page 70: Tilt (108-14-32) - Pn 26064

    Shuttle Owner’s Manual - PN 43501 Tilt (108-14-32) - PN 26064 PN 26064 ITEM PART DESCRIPTION 26065 TILT 108-14-32K 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 23456 CYLINDER ASM 4.00X24.50 8818 PIN CAP 0.55X2.00X0.63 8457 CAP SCR 0.50-13X1.00 SS 24249ZP PIN 2.00X15.88 SR 0377 MACHY WASHER 2.00ID 14GA...

  • Page 71: Tilt (138-18-32) - Pn 26064

    Assembly Drawings Tilt (138-18-32) - PN 26064 PN 26064 ITEM PART DESCRIPTION 26065 TILT 108-14-32K 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 23456 CYLINDER ASM 4.00X24.50 8818 PIN CAP 0.55X2.00X0.63 8457 CAP SCR 0.50-13X1.00 SS 24249ZP PIN 2.00X15.88 SR 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 27768ZP PIN WLDMT 2.00X9.38...

  • Page 72: Tilt (138-18-34) - Pn 28078

    Shuttle Owner’s Manual - PN 43501 Tilt (138-18-34) - PN 28078 PN 28078 ITEM PART DESCRIPTION 28079 TILT 138-18-34K 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 23462 CYLINDER ASM 4.00X26.50 8818 PIN CAP 0.55X2.00X0.63 8457 CAP SCR 0.50-13X1.00 SS 28075ZP PIN 2.00X13.38 SR 0377 MACHY WASHER 2.00ID 14GA 0108...

  • Page 73: Tilt (108-14-40) - Pn 26064

    Assembly Drawings Tilt (108-14-40) - PN 26064 PN 26064 ITEM PART DESCRIPTION 26065 TILT 108-14-32K 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 23456 CYLINDER ASM 4.00X24.50 8818 PIN CAP 0.55X2.00X0.63 8457 CAP SCR 0.50-13X1.00 SS 24249ZP PIN 2.00X15.88 SR 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 27768ZP PIN WLDMT 2.00X9.38...

  • Page 74: Tilt (138-18-40) - Pn 26064

    Shuttle Owner’s Manual - PN 43501 Tilt (138-18-40) - PN 26064 PN 26064 ITEM PART DESCRIPTION 26065 TILT 108-14-32K 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 23456 CYLINDER ASM 4.00X24.50 8818 PIN CAP 0.55X2.00X0.63 8457 CAP SCR 0.50-13X1.00 SS 24249ZP PIN 2.00X15.88 SR 0377 MACHY WASHER 2.00ID 14GA 0108...

  • Page 75: Tilt (174-20-40) - Pn 26064

    Assembly Drawings Tilt (174-20-40) - PN 26064 PN 26064 ITEM PART DESCRIPTION 26065 TILT 108-14-32K 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 23456 CYLINDER ASM 4.00X24.50 8818 PIN CAP 0.55X2.00X0.63 8457 CAP SCR 0.50-13X1.00 SS 24249ZP PIN 2.00X15.88 SR 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 27768ZP PIN WLDMT 2.00X9.38...

  • Page 76: Tilt (190-24-40) - Pn 26732

    Shuttle Owner’s Manual - PN 43501 Tilt (190-24-40) - PN 26732 PN 26732 ITEM PART DESCRIPTION 26065 TILT 108-14-32K 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 23462 CYLINDER ASM 4.00X26.50 8818 PIN CAP 0.55X2.00X0.63 8457 CAP SCR 0.50-13X1.00 SS 24249ZP PIN 2.00X15.88 SR 0377 MACHY WASHER 2.00ID 14GA 0108...

  • Page 77: Main Cylinder (108-14-32) - Pn 44333

    Assembly Drawings Main Cylinder (108-14-32) - PN 44333 NOTE: BUSHINGS ARE SHOWN FOR REFERENCE PN 44333 D0142 CYLINDER 6.00X50.50 31053 FTG ADAPT 10-8 F5OLO-S 15995 MANIFOLD ASM DUAL T2A 5000PSI C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON 2 C2252 FTG ADAPT 8-10-F5OLO-S 19867 TUBE ASM 0.50 X 27.25...

  • Page 78: Main Cylinder (138-18-32) - Pn 44340

    Shuttle Owner’s Manual - PN 43501 Main Cylinder (138-18-32) - PN 44340 NOTE: BUSHINGS ARE SHOWN FOR REFERENCE. PN 44340 D1727 CYLINDER 6.00X57.50 1554 FTG ADAPT 8-F5OLO-S 15995 MANIFOLD ASM DUAL T2A 5000PSI C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON C2252 FTG ADAPT 8-10-F5OLO-S 31053 FTG ADAPT 10-8 F5OLO-S 19867 TUBE ASM 0.50 X 27.25...

  • Page 79: Main Cylinder (138-18-34) - Pn 44341

    Assembly Drawings Main Cylinder (138-18-34) - PN 44341 NOTE: BUSHINGS ARE SHOWN FOR REFERENCE. PN 44341 31242P CYLINDER 31242 7.00X57.50 PAINT 15995 MANIFOLD ASM DUAL T2A 5000PSI C2252 FTG ADAPT 8-10-F5OLO-S 1554 FTG ADAPT 8-F5OLO-S 18396 TUBE ASM 0.50X26.25 31053 FTG ADAPT 10-8 F5OLO-S C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON...

  • Page 80: Main Cylinder (108-14-40) - Pn 44337

    Shuttle Owner’s Manual - PN 43501 Main Cylinder (108-14-40) - PN 44337 NOTE: BUSHINGS ARE SHOWN FOR REFERENCE. PN 44337 15995 MANIFOLD ASM DUAL T2A 5000PSI C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON C2252 FTG ADAPT 8-10-F5OLO-S 5739 BUSHING 40DXR48 GARLOCK 18701 CLAMP PORT TUBE ZR518 19370 HOSE CLAMP 5.63-8.50 5416K39 20296 TUBE ASM 0.50 X 26.19 40,000 LOADER...

  • Page 81: Main Cylinder (138-18-40) - Pn 44341

    Assembly Drawings Main Cylinder (138-18-40) - PN 44341 NOTE: BUSHINGS ARE SHOWN FOR REFERENCE. PN 44341 31242P CYLINDER 31242 7.00X57.50 PAINT 15995 MANIFOLD ASM DUAL T2A 5000PSI C2252 FTG ADAPT 8-10-F5OLO-S 1554 FTG ADAPT 8-F5OLO-S 18396 TUBE ASM 0.50X26.25 31053 FTG ADAPT 10-8 F5OLO-S C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON...

  • Page 82: Main Cylinder (174-20-40) - Pn 44480

    Shuttle Owner’s Manual - PN 43501 Main Cylinder (174-20-40) - PN 44480 NOTE: BUSHINGS ARE SHOWN FOR REFERENCE ONLY. PN 44480 ITEM NO. PART NO. DESCRIPTION QTY. 0811 CYLINDER 7.00X71.63 15995 MANIFOLD ASM DUAL T2A 5000PSI C2252 FTG ADAPT 8-10-F5OLO-S 1554 FTG ADAPT 8-F5OLO-S 18392...

  • Page 83: Main Cylinder (190-24-40) - Pn 44482

    Assembly Drawings Main Cylinder (190-24-40) - PN 44482 NOTE: BUSHINGS ARE SHOWN FOR REFERENCE. PN 44482 ITEM NO. PART NO. DESCRIPTION QTY. 15995 MANIFOLD ASM DUAL T2A 5000PSI C2252 FTG ADAPT 8-10-F5OLO-S 1554 FTG ADAPT 8-F5OLO-S 18392 TUBE ASM 0.50X34.88 C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON 5739...
  • Page 84 Shuttle Owner’s Manual - PN 43501...

  • Page 85: Chapter 8 - Troubleshooting

    Troubleshooting Chapter 8 - Troubleshooting This chapter will list a number of Problem: Hydraulic system gets extremely hot. Solutions: potential problems that may occur • Make sure the hydraulic filter has been changed while operating the Hooklift. Most per the maintenance page of the Hooklift Owner’s problems are easily solved using the Manual.
  • Page 86 Shuttle Owner’s Manual - PN 43501...

This manual is also suitable for:

138-18-32138-18-34108-14-40138-18-40174-20-40190-24-40

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