Tyco Electronics 408-10205 Instruction Sheet

PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
Wire Crimper
(Upper Die)
Die Set
2031676- - 2
Anvil (Lower)
Wire Die
TE Die
Contacts Contacts
Assembly Assembly
183024--1
183025--1
183035--1
183036--1
2031676 2 2031676--2
282109--1
282110--1
282403--1
282404--1
Refer to Application Specification 114--20045 for Application and Termination Requirements for These Contacts.
1. INTRODUCTION
All dimensions on this instruction sheet are in
NOTE
metric units [with U.S. customary units in
i
brackets]. Figures and illustrations are for
identification only and are not drawn to scale.
SDE Commercial Hand Tool Assembly 2031676--1
consists of SDE--SA Frame Assembly 9--1478240--0
(Instruction Sheet 408--8851) and Die Set Assembly
2031676--2. See Figure 1. The tool is used to crimp
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
SDE Commercial Hand
Tool Assembly 2031676- 1
with Die Assembly 2031676- 2
Nut
Insulation Crimper
(Upper Die)
Stationary
Jaw
Anvil (Lower)
Insulation Die
Wire Size
2
(mm [AWG])
1.5 [15.5] 1.0 [17] 0.75 [18.5]
n n
n n
n n
n n
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Spacer
Locator
Moving
Jaw
Ratchet Adjustment
Wheel
0.3- - 0.6 [22- - 20]
1.8--3.3 [.071--.130]
n
1.8--3.3 [.071--.130]
n
1.4--1.7 [.055--.067]
n
1.4--1.7 [.055--.067]
n
1.8--3.3 [.071--.130]
n
1.8--3.3 [.071--.130]
n
1.4--1.7 [.055--.067]
n
1.4--1.7 [.055--.067]
n
Figure 1
contacts shown in Application Specification
114--20045.
2. DESCRIPTION
The tool frame features two jaws, a handle, ratchet
adjustment wheel, and an emergency ratchet release.
The die set consists of an indenter (upper die) and an
anvil (lower die). The tool frame holds a die assembly
with two crimping chambers. See Figure 1. Die
retaining screws are used to secure the dies in the
tool frame.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408- - 10205
07 DEC 09 Rev B
Handle
Emergency
Ratchet
Release
Die Retention
Screws
Insulation
(mm [in.])
Size Strip Length
3.0--3.5 [.118--.138]
3.0--3.5 [.118--.138]
3.0--3.5 [.118--.138]
3.0--3.5 [.118--.138]
3.0--3.5 [.118--.138]
3.0--3.5 [.118--.138]
3.0--3.5 [.118--.138]
3.0--3.5 [.118--.138]
1 of 5
LOC B