Tyco Electronics 45449 Instruction Sheet

PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Indenter
(Crimper)
Jaw
Figure 1
1. INTRODUCTION
This instruction sheet covers the use of Hand
Crimping Tools 45449 and 45450 (see Figure 1)
which are designed to crimp PLASTI–GRIP parallel
splices shown in Figure 2. Read these instructions
thoroughly before using the tool.
Reasons for reissue are provided in Section 6,
REVISION SUMMARY.
All dimensions on this document are in metric
NOTE
units [with inches in brackets]. Figures and
illustrations are for identification only and are not
i
drawn to scale.
E
2007 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
Hand Crimping Tools
45449 and 45450 for
PLASTI-GRIP* Parallel Splices
2. DESCRIPTION
Anvil
Each tool features outer and inner crimping dies
Barrel
(contained within the crimper and anvil jaws) and a
Jaw
CERTI–CRIMP ratchet.
The outer crimping dies crimp the insulation barrels of
the splice and the inner dies crimp the wire barrel of
Wire Size
the splice.
Marking
The CERTI–CRIMP ratchet assures full crimping of
the splice. Once engaged, the ratchet will not release
until the handles have FULLY closed.
CAUTION
Tool
Color
!
Code
Tool 45449, which has red–colored labels on its
handles, is used to crimp red–colored PLASTI–GRIP
splices on wire sizes 22 through 16 AWG (wire sizes
1 through 2 for Navy Ships) and tool 45450, which
has blue–colored labels on its handles, is used to
crimp blue–colored PLASTI–GRIP splices on wire
sizes 16 through 14 AWG (wire sizes 2 1/2 through 4
CERTI-CRIMP*
for Navy Ships). Thus, the splice and tool handles are
Ratchet
color coded for a given wire size range as listed in
Figure 2. Additionally, each tool will impress a dot
code on the splice, when the splice is crimped
properly. A red color–coded tool impresses one dot
and a blue color–coded tool impresses two dots.
Wire Strip
Length
One Dot
NOTE: Not to Scale
TOOL TOOL
45449
45450
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
The crimping dies bottom before the
CERTI-CRIMP ratchet releases. This design
feature assures maximum electrical and tensile
performance of the crimp. Do NOT re-adjust the
ratchet.
Wire Barrel
Insert Wires in Splice as Shown Above
Finished Crimp
WIRE COLOR AND
SIZE DOT CODE
22-16 Red - One Dot
16-14 Blue - Two Dots
Figure 2
This controlled document is subject to change.
For latest revision and Regional Customer Service,
www.tycoelectronics.com
visit our website at
Instruction Sheet
408-1548
23 OCT 07 Rev C
WIRE STRIP LENGTH
MIN. MAX.
7.87 [.310] 7 87 [ 310] 8.64 [.340] 8 64 [ 340]
1
of 5
LOC B