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Tyco Electronics 46073 Instruction Sheet

Tyco Electronics 46073 Instruction Sheet

Hand crimping tools

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
Anvil (Stationary)
Die
1. INTRODUCTION
Hand Crimping Tools 46073 and 46074 are designed
to crimp CERTI--SEAL* moisture proof splices onto
stranded copper wire sizes 24 through
16 AWG. Read these instructions carefully before
using the tool.
Dimensions in this instruction sheet are in metric
NOTE
units [with U.S. customary units in brackets].
i
Figures are not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
2. DESCRIPTION
(Figure 1)
The hand tools are designed with two indenter
(crimper) dies, two anvil (stationary) dies, a locator,
and a CERTI--CRIMP tool ratchet. When closed, the
dies form one crimping chamber. The ratchet assures
full crimping of the splice. Once engaged, the ratchet
will not release until the tool handles have been
FULLY closed.
E2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
Hand Crimping Tools 46073 and 46074
Color- - Coded
Label (Ref)
Indenter (Crimper)
Die
Figure 1
CAUTION
3. CRIMPING PROCEDURE
NOTE
1. Select the correct splice for the wire size and
wire insulation diameter being used. Observe color
coding of splice, rings, adaptors, and tools. See
Figure 2.
2. Strip the wire to dimensions listed in Figure 2.
Do NOT nick or cut the wire strands.
3. Open the dies by squeezing the tool handles
together until the ratchet releases.
4. Select the proper color--coded end of splice
(when applicable) for the wire insulation diameter
being used. See Figure 2.
5. Insert stripped wire into splice until it bottoms
against wire stop. End of conductor should be
visible through transparent window indent of splice.
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Tool Part Number
Marking (Ref)
CERTI- - CRIMP*
Tool Ratchet
The dies bottom before the ratchet releases. This
design feature ensures maximum electrical and
!
tensile performance of the crimp. Do NOT
re- - adjust the ratchet.
Each hand tool is coated with a preservative to
prevent rust or corrosion. Wipe this preservative
i
from the tool, particularly from the dies, before
using the tool.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408- - 1536
25 AUG 10 Rev H
1 of 5
LOC B

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Summary of Contents for Tyco Electronics 46073

  • Page 1 CAUTION design feature ensures maximum electrical and tensile performance of the crimp. Do NOT Hand Crimping Tools 46073 and 46074 are designed re- - adjust the ratchet. to crimp CERTI--SEAL* moisture proof splices onto stranded copper wire sizes 24 through 16 AWG.
  • Page 2: Maintenance And Inspection

    408- 1536 Hand Crimping Tools 46073 and 46074 Transparent Adapter A Window Indent Wire Stop Adapter B C End D End Wire Strip Length Ring Splice Window Insulation Ring Body Indent SPLICE SPLICE SPLICE WIRE WIRE WIRE WIRE BODY ADAPTER...
  • Page 3 408- 1536 Hand Crimping Tools 46073 and 46074 The hand tool is inspected before being shipped from Wipe excess oil from tool, particularly from crimping area. Oil transferred from the crimping area onto the plant; however, it is recommended that the tool be...
  • Page 4 408- 1536 Hand Crimping Tools 46073 and 46074 Suggested Plug Gage Design for Inspection of Inspection of Insulation NO- - GO Wire Barrel Section Wire Barrel Section Barrel (Ring) Section Diameter Diameter Dies Bottomed But Not Under Pressure 50.8 mm [2.00 in.] Min Typ...
  • Page 5: Revision Summary

    408- 1536 Hand Crimping Tools 46073 and 46074 5. REPLACEMENT AND REPAIR CUSTOMER SERVICE (038--035) TYCO ELECTRONICS CORPORATION PO BOX 3608 Customer--replaceable parts are listed in Figure 7. A HARRISBURG PA 17105--3608 complete inventory should be stocked and controlled to prevent lost time when replacement of parts is For customer repair service, please contact a Tyco necessary.

This manual is also suitable for:

46074