Tyco Electronics SDE-SA 2063526 Series Instruction Sheet

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use a
low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Die Set 2063526-2
Wire Crimper
(Upper Die)
Nut
Contact
Support
Anvil (Lower) Wire Die
TE Die Assembly
2063526-2

1. INTRODUCTION

SDE-SA Hand Crimping Tool Assembly 2063526-1
consists of SDE-SA Frame Assembly 9-1478240-0
and die set assembly 2063526-2. See Figure 1. The
tool is used to crimp MCP 2.8K Contact system. Refer
to 114-18387 for contact application.
Dimensions in this instruction sheet are in
NOTE
millimeters. Figures and illustrations are for
i
reference only and are not drawn to scale.

2. DESCRIPTION

The tool frame features two jaws, a handle, ratchet
adjustment wheel, and an emergency ratchet release.
The die set consists of an indenter (upper die) and an
anvil (lower die). The tool frame holds a die assembly
with two crimping chambers. See Figure 1. Die
retaining pins and die retaining screws are used to
position and secure the dies in the tool frame.
©2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TE logo and Tyco Electronics are trademarks
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.
SDE-SA Hand Crimping Tool
Assembly 2063526-[ ] with
Die Assembly 2063526-2
Nut
Insulation Crimper
(Upper Die)
Stationary
Jaw
Moving Jaw
Anvil (Lower) Insulation Die
Contacts
Wire Size (mm
1241397-[ ]
1241395-[ ] 0.50-1.0
1241393-[ ] 0.20- 0.35
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Locator
Ratchet
Adjustment
Wheel
Insulation Diameter
2
)
(mm)
2.50 2.70 - 3.00
1.50 2.20 - 2.40
1.40 - 2.10
1.15 - 1.40
The tool features a ratchet and an adjustment wheel
with a range of settings. The ratchet ensures that the
tool has completed the cycle and will not release until
the handles have been FULLY closed, unless the
emergency ratchet release is rotated to manually
release the ratchet. The adjustment wheel controls
the amount of handle pressure exerted on the dies
during the crimping procedure.
The dies bottom before the ratchet releases. This
NOTE
feature ensures maximum tensile performance of
i
the crimp. DO NOT re--adjust the ratchet.
INSTALLATION AND REMOVAL OF DIE SET AND
3.
LOCATOR ASSEMBLY
1. Open the tool handles and remove the two die
retaining screws from the tool jaws.
2. Place the wire anvil and insulation anvil so that
their chamfered sides and their marked surfaces
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408-10375
23 JUN 10 Rev A
Handle
Emergency Ratchet Release
Die Retention
Screws
Retaining Pins
(4) Required
Strip Length
4.5 ± 0.3
4.0 ± 0.3
3.7 ± 0.3
1 of 5
LOC B