455 Balanced Regulator Installation - Kirby Morgan 525-769 Installation Manual

455 balanced regulator
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455 Balanced Regulator Installation

There is a washer on each side of the pod; the
thinner washer is used on the outside of the pod
and the thicker washer on the inside of the pod.
3. Thread all the allen screws and washers
through the pod and gasket, with the exception
of the bottom two, do not insert the two bottom
screws. The screws will help to align the pod and
gasket to the helmet.
4. Mate the pod to the helmet shell.
5. Install the remaining two bottom screws,
washers and nuts. Run all the nuts up until they
are finger tight. Except the two bottom screws
all of the nuts are positioned on the inside of the
pod.
26
© MMXXI Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 210607001
455 Balanced Regulator Installation
6. Using the hex key and/or wrench along with
the nut driver, tighten the nuts gradually in a
staggered pattern. The lock nuts should be
tightened to the point where the gasket can be
seen just barely starting to extrude out (squeeze
out) from between the pod and shell.
1.2.2 455 Balanced Regulator Installation
Tools Required:
• Torque Wrench
7/8" and 11/16" Open End Attachments
• Socket Wrench, Regulator Mount Nut,
P/N 525-625 (in Tool Kit Included
with Helmet) or a 1 3/8" Socket
• 3/8" Drive Extension—Minimum 3" in Length
• Torque screwdriver
1/ 4 " flat blade screwdriver attachment
• 7/8" Open end wrench
• Christo-Lube
or equivalent
®
oxygen compatible lubricant
• Loctite
248 or equivalent medium
®
strength thread locker
Before beginning step one ensure the exhaust
main body with attached whiskers is secured
correctly to the exhaust flange of the regulator
body with the correct tie wrap. Use section "1.1.4
Quad Valve and Tri-Valve
in module QUAD beginning on page QUAD-7 as a
reference guide.
Assembly Installation",
®

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