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Kirby Morgan 525-757 Manual

Superflow 450 regulator parts upgrade kit

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SuperFlow
Part #
205-020
210-055
505-088
550-549
550-643
540-531
NOTE: The upgrade kit assembly procedures are illustrated with the regulator body being shown removed
from the helmet. This is done only to emphasize and clarify the procedure. The regulator body can remain
in place (attached to the helmet) when completing the upgrade. THERE IS NO NEED TO REMOVE THE
REGULATOR BODY FROM THE HELMET to complete the following upgrade.
Use only KMDSI original replacement parts. The use of other manufacturers' parts will inter-
fere with the performance characteristics of your life support equipment and may jeopardize
your safety. Additionally, any substitutions will void any warranties offered by KMDSI. When
ordering spares, always insist on Kirby Morgan Genuine Parts.
Tools Required:
Torque Screwdriver
Flat blade screwdriver attachment 1/4"
Torque wrench
Open end attachments 7/8", 11/ 1 6", 1", 15/ 1 6"
Open end wrench 7/8"
Christo-Lube
, Krytox
®
To remove and replace the adjustment knob/packing assembly, bent tube assembly and front regulator
cover of the SuperFlow
regulator main body.
1. Remove the bent tube assembly from the helmet, per "1.1.2 Removal of the Bent Tube Assembly" on
page BNT-1.
2. Using a 7/8" wrench, remove the bent tube adapter and O-ring.
© MMXV Kirby Morgan Dive Systems, Inc. All Rights Reserved
Kirby Morgan Dive Systems, Inc.
www.KirbyMorgan.com email: kmdsi@KirbyMorgan.com
Part #525-757
450 Regulator Parts Upgrade Kit
®
Description
Inlet valve Assembly
O-ring
Adjustment Knob/Packing Nut Assembly
Spacer, Balanced
Transfer Pin
Lock Clip
B CAUTION
, Fluorolube
, or Tribolube
®
®
450, these parts must be detached and the main tube must be removed from the
®
Adjustment Flex Knob Removal
1430 Jason Way Santa Maria, California 93455
Phone: 805/928-7772
lubricants (one from the list).
®
Document # 151006002
Fax: 805/928-0342
Qty
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2
1
1
1
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Page 1 of 8
®

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Summary of Contents for Kirby Morgan 525-757

  • Page 1 1. Remove the bent tube assembly from the helmet, per "1.1.2 Removal of the Bent Tube Assembly" on page BNT-1. 2. Using a 7/8" wrench, remove the bent tube adapter and O-ring. Page 1 of 8 © MMXV Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 151006002...
  • Page 2 NOTE: If the assembly does not break loose, lightly tap on the threaded end of the main tube with the plastic handle of a screwdriver or plastic face hammer to avoid damaging the threads. Page 2 of 8 © MMXV Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 151006002...
  • Page 3 “WINGS” 2. Insert the balance spacer with the two O-rings installed, insert the first O-ring into the open end of the Page 3 of 8 © MMXV Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 151006002...
  • Page 4 (closest to the lever arms) until it just stops. Hand tighten the assembly and then back the assembly out three turns. Page 4 of 8 © MMXV Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 151006002...
  • Page 5 O-ring will insert. This is important to help pre- vent this O-ring from possibly getting cut when it is installed. Page 5 of 8 © MMXV Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 151006002...
  • Page 6 7. If necessary, adjust the regulator per "1.1.4 Adjusting the 455 Balanced Regulator" on page 455BAL-2. 8. Reinstall the bent tube assembly as per "1.1.4 Reinstallation of the Bent Tube Assembly" on page BNT-2. Page 6 of 8 © MMXV Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 151006002...
  • Page 7 This page intentionally left blank.
  • Page 8 Kirby Morgan Dive Systems, Inc. 1430 Jason Way Santa Maria, CA 93455, USA Telephone (805) 928-7772, FAX (805) 928-0342 E-Mail: KMDSI@KirbyMorgan.com, Web Site:www.KirbyMorgan.com...