Kirby Morgan 37SS Operation And Maintenance Manual

Kirby Morgan 37SS Operation And Maintenance Manual

Diver's helmet
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Kirby Morgan
Operations and Maintenance Manual
E-Mail: KMDSI@KirbyMorgan.com, Web Site:www.KirbyMorgan.com
NOTE: This manual is the most current for the Kirby Morgan
changes will be shown on page III and the changed pages will carry the date of change. Previous manuals may not
reflect these updates.
Diving with compressed breathing gas is a hazardous activity. Even if you do every-
thing right there is always the danger that you may be killed or injured. No piece of
diving equipment can prevent the possibility that you may be killed or injured any time
you enter the water.
The Kirby Morgan
®
all government and non-government testing agencies throughout the world. Only Kirby Morgan masks
and helmets have achieved the Dive Lab
Kirby Morgan, SuperLite
®
SuperFlow
and DECA are all registered trademarks of Kirby Morgan Dive Systems, Inc. Use of these terms to describe products
®
that are not manufactured by KMDSI is illegal.
The two dimensional images (such as photographs and illustrations) of our products are © copyrighted and trademarks of Kirby
Morgan Dive Systems, Inc. The three dimensional forms of our products are trademark, trade design and trade dress protected.
© ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. This manual is made available for the express use of the owner of
this Kirby Morgan product. No part of this manual may be reproduced, stored in any retrieval system, or transmitted, or used in any
form or by any means, whether graphic, electronic, mechanical, photocopy, or otherwise by technology known or unknown, without
the prior written permission of Kirby Morgan Dive Systems, Inc.
KMDSI Part #100-063
Patented, patents pending, foreign patents apply
Kirby Morgan Dive Systems, Inc.
Santa Maria, CA 93455, USA
Telephone (805) 928-7772, FAX (805) 928-0342
Manual prepared by KMDSI, and Dive Lab, Inc.
37SS diving helmet meets or exceeds all performance and testing requirements of
, CR (Commercial Rated) mark.
®
, BandMask, Band Mask, KMB, KMB-Band Mask, DSI, Diving Systems International, EXO, REX
Document Number 130318002
37SS Diver's Helmet
®
1430 Jason Way
37SS Helmet. It is page dated March 2013. Future
®
B WARNING
TM
,
®

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Summary of Contents for Kirby Morgan 37SS

  • Page 1 Morgan Dive Systems, Inc. The three dimensional forms of our products are trademark, trade design and trade dress protected. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. This manual is made available for the express use of the owner of this Kirby Morgan product.
  • Page 2: Warranty Information

    Warranty Information Warranty Information Kirby Morgan Dive Systems, Inc. warrants every new mask, helmet, or KMAC Air Control System to be free from defects in workmanship for a period of three hundred sixty five (365) days from date of purchase. This warranty covers all metal, fiberglass, and plastic parts. This warranty does NOT cover rubber parts, communications components, or headliners.
  • Page 3: Record Of Changes

    Record Of Changes Record Of Changes It is the responsibility of the owner of this product to register their ownership with Kirby Morgan Dive Systems, Inc., by sending the warranty card provided. This card is to establish registration for any necessary warranty work and provides a means of communication that allows KMDSI to contact the user regarding this product.
  • Page 4 The information in this manual is intended for users of Kirby Mor- gan helmets and persons that maintain or service Kirby Morgan helmets. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 5: Table Of Contents

    � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 6 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 7 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 8 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � VIII © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 9 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 10 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 11: Definition Of Signal Words Used In This Manual

    We reserve the right, however, to make changes at any time, without notice, in prices, colors, materi- als, equipment, specifications, models and availability. Since some information may have been updated since © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 12 God. Important Safety Information: This Kirby Morgan 37SS diving helmet is intended for use by trained divers who have successfully completed a recognized training course in surface supplied diving...
  • Page 13 30 lbs. KMDSI recommends that persons with a previous neck or back injury seek professional medical approval prior to engaging in surface supplied div- ing operations using the Kirby Morgan 37SS. Use of the Kirby Morgan 37SS with a pre- existing physical/medical condition may result in death or serious injury.
  • Page 14 Always read the Material Safety Data Sheet (MSDS) for any chemical - adhesive, clean- ing agent, or lubricant - used on your Kirby Morgan helmet. Some of these chemicals may cause serious bodily injury or death if used improperly or without the proper per- sonal protective equipment.
  • Page 15: Chapter 1 General Information Kmdsi Products

    They are not the part number. Next to the exploded drawing is a list of the “location” numbers that match the Kirby Morgan part numbers along with the name of the part. Always check the part number when ordering to make sure it is correct.
  • Page 16: Full-Face Masks And Manifolds

    2) no comfort insert is required on the 28 3) the face ports for the 18 and the 28 differ slightly in size. Both the 18 and 28 are approved. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 17 (tender) and one or more surface-supported divers, recompres- sion chambers, or other submersible systems. ™ SuperMask M-48 ™ marked w/ Rebreather pod © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 18: Kirby Morgan Diving Helmets

    SuperLite 17A/B Kirby Morgan ® ® ™ approved and marked approved and marked ™ ™ Yoke and Latch Catch Neck Pad and Assembly Sealed Pull Pins. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 19 In all other respects, this helmet comfortably for long periods of time even helmet is nearly identical to the Kirby Morgan 37. when working in the face down position. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 20 All helmets and suits can leak water under certain conditions. Divers should use extreme caution when diving in contaminated waters. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 21 • Rugged helmet shell and other components • No refinishing required if the surface is scratched or gouged • Elimination of threaded inserts for securing port retainer to helmet shell © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 23: Chapter 2 Description & Operational Specifications Kirby Morgan 37Ss

    Description & Operational Specifications Kirby Morgan 37SS B WARNING This manual is our effort to explain the operation, maintenance and use of the Kirby Morgan helmet. We do not herein make any effort to teach the principles of diving. It is our assumption the reader is a qualified diver.
  • Page 24: Notified Body

    Kirby Morgan mance and for the comfort and safety of the diver. helmet contact KMDSI (805) 928-7772 or at kmdsi@ © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 25: Operational Specifications & Limitations

    KirbyMorgan.com or Dive Lab Inc. (850) 235-2715 regulator see Appendix Table 3. Generally speaking, or at Divelab@aol.com. the topside regulator should be set at 140 p.s.i.g. over bottom pressure for optimum regulator performance. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 26: Helmet Features

    • helmet shell (KM77 only) 27 onto a larger KM 37 size stainless steel shell. The 37SS features the SuperFlow adjustable demand ® regulator which provides superb breathing gas flow © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 27 Bent Tube Adapter Knob** Nut** Nut* ** Components Of EGS Valve * Components Of Free-Flow Valve Components of the EGS valve and free-flow valve. (Rebuild with kit #525-313) © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 28 The waterproof type actually clears the diver’s shoulders. is recommended when a “round robin” or diver/tender both mics “on” communications system is used. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 29: Serial Number

    Ultra low-resistance exhalation assembly to be unsealed from the system. Very dry. helmet. This simplifies getting out of the helmet. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 30: General Description

    Inlet Nipple Jam Nut Gasket Diaphragm Spacer Washer Exhaust Flange Roller Lever Cover Exhaust Valve Clamp Exploded view of the SuperFlow 350 regulator. (Rebuild with kit #525-310) ® © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 31 This port is not for dry suit or buoy- ancy compensator use. The diver controls the flow of gas through the defog- ger system with the control knob. The gas enters the © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 32: Emergency Gas Supply System (Egs)

    “creep” This adjustment knob allows the diver to make cor- (i.e., leaks pressure). rections to compensate for a wide range of incoming gas supply pressures. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 33: Helmet Attachment To The Diver

    198 FSW while at rest. 2.8.4 Helmet Attachment to the Diver On the KM 37SS, the ring on the base of the helmet The over-pressure relief valve shell has a machined O-ring sealing surface. The O-...
  • Page 34 This would cause a loss of the entire emergency gas supply, with possible serious in- jury or death. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 35: Sealing Arrangement

    The oral nasal attaches to the regulator mount nut. This separates the breathing gas flow from the larger gas space on © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 36: Face Port Or Viewing Lens

    Longer screws can damage the port retainer mounting inserts and cause the face port O-ring to leak. The Regulator Tool Kit, Part #525-620. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 37: Helmet Transport And Storage

    Depending on how the dealer wants it sent. Packaging Step 4 Packaging Step 1 Packaging Step 5 Packaging Step 2 © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 38: Helmet Carrying Bag

    Users of Kirby Morgan life support equipment are cautioned to always use Kirby Morgan original re- placement parts. Parts manufactured by third party companies can cause accidents. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 39: Chapter 3 Operating Instructions

    This will help reduce the possibility of umbilical and a diving bell, or in a submerged habitat. The diving umbilical fitting fatigue and possible failure. control station is the center of the air/gas supply, com- © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 40: First Use Of Your Kirby Morgan Diving Helmet

    KM 37SS helmet. It can also be used to give flow to support divers to a depth of 130 fsw (40 msw) the main helmet components on newer helmets, a satin (brushed ) finish.
  • Page 41: Initial Adjustments To Your Helmet

    Fit test (follow these instructions if refitting or re- sizing the head cushion. Note: The head cushion system consists of three separate components. The head cushion, the head cushion foam spacer and the chin cushion. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 42: Head Cushion Foam Spacer (Hcfs)

    No earphone holes are included on the side foams. These may be trimmed in if desired. Using the template for general size and location, mark the desired area for cut out. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 43 Kirby Morgan 37SS ® Chapter 3 - Initial Adjustments to Your Helmet Ear Hole Trim Template © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 44 This page intentionally left blank...
  • Page 45: Donning The Head Cushion Foam Spacer (Hcfs)

    Proper installation and alignment of the HCFS in the helmet. Hold the HCFS towards the back of the helmet when donning. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 46: Maintenance Of The Head Cushion Foam Spacer (Hcfs)

    If you still cannot get the proper fit by stretching the neck © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 47 As the neck dam becomes worn it will need replacement to ensure that it seals properly. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 48: Adjusting The Neck Pad

    The O-ring must be in place, undamaged, and Move your head in various positions to make sure lubricated. the pad is adjusted for comfort. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 49: Preparing The Helmet For Diving

    Check all moving parts, such as the regulator adjust- ment knob, the defogger control knob, emergency (EGS) knob, and the nose block device knob and all locking collar parts to ensure smooth and proper operation. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 50 Disadvantages • Regulator will flood and need service daily • Two valves to open in * Requires ability to reach cylinder emergency valve without difficulty © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 51 You can test the one way valve by connecting the bailout bottle to the emergency valve and pressurizing the sideblock. There must be no gas leakage through the one way valve. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 52: Emergency Gas System (Egs)

    The harness is fitted with large metal rings (usually umbilical. brass or stainless steel). The umbilical is hooked into © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 53 (Part #200-017). © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 54 It’s up to each The tender must be available to assist the diver while he is dressing into his helmet. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 55 EGS regulator if not frequently serviced and resulting in possible injury or death. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 56: Setting Up To Dive

    “pop”. Do not twist the connectors. Tape the two connectors with 2 or 3 wraps of electrical tape to prevent them from pulling apart. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 57: Fogging Prevention

    (clockwise) until the free flow just stops. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 58: Donning The Kirby Morgan Helmet

    The neck dam should slide over the divers head without excessive strain. The neck dam should be as low as possible on your neck. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 59 It is essential for the diver to ensure that the breathing system is working properly before he enters the water. Note the correct attachment of the diver’s umbilical to his harness and the use of a submersible pressure gauge for the bailout system. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 60: Testing The Breathing System

    This material must be clean of the neck dam sealing © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 61: Sealing Integrity Check

    The assistant should be in control of the produce a strong burst of breathing gas. gas supply console in the event the diver needs air or © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 62: Adjust Regulator For Low Work Rates

    The locking collar Everything else must be ready to go before the diver should drop down to the divers shoulders. Tilt your © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 63: Diver Dons Helmet

    Keep the free flow knob on. This increases the air/gas © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 64: Inhalation Resistance

    © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 65: Storage Of The Helmet Between Dives

    The Pull Strap assembly has a 1" Stainless Steel “D” ring sewn on the end to hang the neck ring assembly to allow proper drying. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 67: Chapter 4 Troubleshooting

    Troubleshooting 4.1 General Kirby Morgan diving helmets are highly reliable life support equipment which should not malfunction if proper preventative maintenance procedures are followed. Most problems encountered in using the helmet can be easily remedied. The following information covers most potential operating difficulties.
  • Page 68: Side Valve Malfunction

    Clear cushion or dam under o-ring at neck dam. Regulator assembled improperly. Check for proper assembly. Damaged or loose reg pod. Tighten/ repair pod Damaged gasket Replace gasket © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 69: Demand Regulator Malfunction

    Service regulator. Knob difficult to turn. Stem bent. Replace stem. Valve will not flow gas. Foreign matter in valve. Disassemble, clean, and reassemble. Stripped control knob. Replace knob. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 71: Chapter 5 Inspection And Maintenance

    Daily Set-Up and Function Checklist unit had previously been used in a questionable en- A2.3. The checklist can be laminated placed on a clip- © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 72 KMDSI SuperLite ® KM Helmets and band masks. All KMDSI helmet and band mask manuals can be downloaded free at www.kirbymorgan.com. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 73: Chapter 6 General Preventative Maintenance

    9/ 1 6 inch using a mild solution of dish washing soap such as 3/4 inch or Dawn hand dish washing soap. ™ ™ 7/8 inch 1 inch © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 74: Component And Parts Lubrication

    (Avoid mixing lubricants to pre- port retainer screws as it is possible clude incompatibility). to damage the face port if contact is made between threadlocker and the © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 75: General Cleaning & Inspection Procedures

    , (or similar non metallic), scouring ® equipment. pad will remove buildup of unwanted surface deposits on the KM 37SS helmet. It can also be used to give B WARNING the main helmet components on newer helmets, a satin (brushed ) finish.
  • Page 76: General Cleaning Guidelines

    Cut and discard damaged O-rings and replace them with new ones. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 77: Mild Soap Solution For General Cleaning And Leak Detector Use

    Joy or Palmolive . Cleaning ® ® solution is prepared by mixing approximately one teaspoon of soap to 1/2 gallon of warm fresh water. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 78: Acidic Cleaning Solution And Procedures

    KMDSI recommends sanitizing be accomplished daily in between use by different divers, after each © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 79: Daily Maintenance

    2) Place a protective cap over both the air inlet and the emergency valve inlet to prevent foreign matter from entering the valves. Shut all valves. Removing the head cushion. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 80 13) For additional details on daily maintenance, ter. Turn the defogger valve knob, emergency valve consult the Dive Lab website at www.divelab.com © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 81: Locking Collar Assembly & Helmet Ring

    (order Part #510-672). Inspect the chin cushion. It, too, must be in good condition. Replace it if the foam is worn or has started to crumble. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 82: Communications Inspection

    O-rings and nose block shaft. Re- tighten the nut just to the point where the nose block device will still slide, but requires a firm push or pull. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 83 Spacer Spring Set Valve Seat Piston Inlet Nipple Jam Nut Gasket Diaphragm Spacer Washer Exhaust Flange Roller Lever Cover Exhaust Valve Clamp The SuperFlow 350 Regulator ® © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 84: Sanitizing

    The exhaust valve inserts are recessed on one side to accept the exhaust valves so they sit flush in the inserts. The exhaust valves must be installed properly in the inserts or they will not seal or perform properly. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 85: Post Dive Reassembly

    Depending on the contaminants, this could lead to serious personal injury or death. 5) Install the left and right whiskers then inspect and install the. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 87: Chapter 7 Breathing System Maintenance And Repairs

    All fittings must be tightened to their correct torque wrench) values. See Appendix 1 in the rear of this manual for the correct torque specifications. To disassemble and inspect the one way valve as- sembly: © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 88: Reassembly Of The One Way Valve

    3) Inspect the body interior for foreign matter of any jaw vise or wrench. type and clean, if necessary. Clean in accordance with the KMDSI cleaning instructions. If corrosion © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 89: Side Block Assembly

    The side block assembly is held in place on the helmet frame by a stud, spacer, flat washer, lock washer, nut, and a machine screw and a second spacer. The screw © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 90: Separating The Side Block Assembly From The Helmet Shell

    7/ 1 6 inch socket. Air Train (Install Inside Helmet) Helmet Shell Side Block Assembly The fasteners that secure the sideblock also hold the air train in place. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 91 A thin putty knife can be pushed between the side block and the helmet shell to help free it. Remove the air train with the air train body. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 92: Side Block Assembly Replacement

    RTV silicone sealant. air opening in the side block. Be sure to remove all excess silicone sealant before it sets up. Acetone can be used to dissolve uncured sealant. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 93: Defogger Valve

    Tighten to 35 inch pounds (4 Newton meters). DO NOT OVER- The defogger valve (also referred to as free-flow or TIGHTEN. steady-flow) components are disassembled as fol- lows: © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 94 Knob** Nut** Nut* ** Components Of EGS Valve * Components Of Free-Flow Valve Components of the sideblock, including the EGS valve and the defogger or “free-flow” valve. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 95 Use a toothpick, credit card, or other non-metal objects to remove the o-rings for cleaning and replacement. Note that the bonnet on the defogger valve is longer than the bonnet on the EGS valve. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 96: Cleaning And Lubricating

    Install the washer on the defogger valve stem. 2) Screw in the new seat assembly using the stem turn clockwise until the seat lightly bottoms out. Leave the stem in place. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 97 4) Slide the bonnet over the stem and thread the bon- net into the side block. Sideblock Body Valve Stem Valve Seat Bonnet O-ring Washer O-ring Knob Components of the Spring defogger valve. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 98: Emergency Gas System Valve Assembly

    The design of the valve is very similar to the defogger valve in appearance and func- © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 99 5) The seat assembly can be unscrewed from the side block body with the stem or a screwdriver or using the stem. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 100: Cleaning And Lubricating

    4) Be sure to place a light coating of lubricant on all internal moving parts, o-rings, and washers. How- ever, do not lubricate the Teflon seat, as this will ® attract dust and debris. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 101 Install the o-ring on the EGS bonnet. Adapter For EGS Supply Sideblock Body O-ring O-ring Washer Spring Valve Seat Valve Stem Washer Bonnet Knob Components of the EGS valve © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 102 The properly assembled side block with the non-return valve and EGS adapter in position. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 103: Bent Tube Assembly

    The bent tube assembly can be rotated back 2 ea. 7/8 wrenches and forth to aid removal, if necessary. Always use a torque wrench to tighten the fittings on the bent tube assembly. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 104: Inspection Of Bent Tube Assembly

    Keep in mind the bent tube is a critical component that routes breathing gas to the regulator system. 7.7.4 Reinstallation of the Bent Tube Assembly Tools Required: © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 105: Superflow ® 350 Demand Regulator

    NOTE: When storing the helmet for any length of on the SuperFlow 350 regulator whenever possible. ® time, ensure that the regulator adjustment knob is turned “out” fully counterclockwise to avoid stressing © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 106: Helmet

    Torque Wrench 1) Unscrew the regulator adjustment knob until it stops. If the knob wobbles as you turn it, or is ex- Remove the demand regulator clamp. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 107 6) Carefully inspect all parts for corrosion, paying particular attention to threaded surfaces and the spring set. Clean and lightly lubricate parts per the instructions in this chapter. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 108 Oral Nasal Mask O-ring Exhaust Valve Clamp Valve Body Exhaust Valve Pod Gasket Exhaust Main Body Regulator Whisker Blowapart of KM 37SS regulator with pod and oral/nasal mask. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 109: Regulator & Exhaust System Overhaul

    Loosen the bolts gradually, moving from one to another. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 110 5) Remove the nose block device as per Chapter 8. Remove the nose block device, microphone, and oral/nasal mask. 8) Loosen the bolts gradually in a staggered pattern as shown on the figure on page 95. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 111: Removal Of Water Dump Components

    12) Remove the gasket for cleaning or replacement. 2) Cut the tie wrap that holds the regulator on the Quad-Valve extension of the pod. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 112: Superflow ® 350 Regulator Disassembly

    The adjustment knob can be held against the wood block allowing the roll pin to be driven into the ¼" hole. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 113: Inspection Of Superflow ® 350 Demand Regulator Parts

    If the red silicone seat flange prior to reassembly. surface is stained to a dark color, this is an indication that the air supply being used was dirty, © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 114 Inlet Nipple Jam Nut Gasket Diaphragm Spacer Washer Exhaust Flange Roller Lever Cover The adjustment system must be clean and properly lubricated to turn freely. Exhaust Valve © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002 Clamp...
  • Page 115: Cleaning Superflow ® 350 Regulator Parts

    When completing a scheduled overhaul, always re- place the diaphragm, exhaust valves, o-rings. Replace any and all components that show signs of wear or damage. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 116: Reassembly Of The Superflow ® 350 Demand Regulator

    Inlet Valve Valve Seat Inlet Nipple Spacer Jam Nut Regulator Body Roller Lever Washer SuperFlow 350 regulator body with roller lever assembly and inlet valve. ® © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 117 Adjustment Knob Packing Nut O-ring Retaining Pin Washer Shaft Spacer Spring Set Spring Set Piston Regulator Body Adjustment end of the SuperFlow 350 regulator. ® © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 118 Depending on small hammer until it is flush with the outer surface the contaminants, this could lead to serious personal injury or death. of the knob. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 119 Properly re-align the port and starboard wings to the main body. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 120 Rotating clockwise, thread the large nut on the Lightly lubricate and install the sealing O-ring and bent tube assembly onto the inlet nipple 1 to 2 threads. thread on the regulator mount nut. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 121 Make sure diaphragm & mating surfaces are clean the cover tightly to simulate a properly tightened and free of lube. clamp. 8) Depress the purge button in the center of the cover. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 122 Be careful not to bend the lever too far! Bend If using KMDSI regulator tool kit if available, see it slightly then check it. "7.13.1 Tuning the SuperFlow 350 Regulator" on ® page 107 © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 123 5) Check the free play at the lever. The lever should have between 1/ 1 6–1/8 inch (1.5-3.0 mm) play. If ad- justment is necessary, adjust using the alternate tools previously listed. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 124: Oral/Nasal Mask

    Nose Block Device Nose Block Packing Valve Valve Body Port Retainer Port Regulator Mount Nut The oral nasal mask and the parts associated with it are easy to access. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 125: Inspection Of Oral/Nasal

    1) Inspect the oral/nasal mask. If it is torn, damaged condition, it may be reused. or aged it must be replaced. WRONG Correct Correct installation of the oral nasal valve is extremely important to your safety. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 126: Oral/Nasal Replacement

    5/ 3 2" hex key 3/8" inch open end wrench Helmet Shell Pod Gasket Always remember to install the pod gasket between the pod and the helmet. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 127 Install and tighten the nuts and bolts in a staggered pattern, as shown here. Tighten the nuts gradually so that the tension is pulled up evenly on all four sides of the pod. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 128: Reinstalling The Regulator On The Helmet

    12) Install the two snap tabs adjacent to the swing tongue catch assembly. 13) Install the chin strap as per Chapter 8. 14) Adjust the regulator per this chapter. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 129 B WARNING Avoid any contact between Loctite ® and the face port. This can cause the port to fail unexpectedly and drowning could result. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 130: Overpressure Relief / Bleed Valve Overhaul Procedures

    50/ 5 0 solution of vinegar and fresh water. Cleaning for 15 minutes in an ultrasonic sink, if available, with the 50/ 5 0 vinegar solution is highly recommended. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 131: Overpressure Relief Valve Disassembly And Cleaning

    Torque wrench 1/2" open-end wrench adapter for torque wrench 1/8" Allen wrench HP air source (SCUBA tank) with at least 500 p.s.i.g. (34.4 bar). Mild dish soap © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 132 180 p.s.i.g. and observe the bubbles. They should able to be adjusted to the desired lifting pressure. stop just under 190 p.s.i.g. The pressure gauge should be compared to a gauge of known accuracy. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 133 This procedure also explains the steps necessary for readjusting after cleaning or overhaul. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 135: Chapter 8 Mechanical System Maintenance

    A larger pad of rubber can also be glued onto this pad. Helmets that have suffered damage may be repair- able, but repairs to the helmet shell must only be © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 136: Nose Block Device Replacement

    Nose Block Knob O-ring O-ring Port Retainer Packing Nut O-ring Nose Block Device Oral Nasal Mask Blowapart drawing of the nose block device and supporting hardware. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 137: Handle

    Do not tighten the nose block packing too much or the nose block device will not slide easily. 5) Tighten the knob with the pliers, padded by a cloth, while holding the pad end with your hand. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 138: Handle Grip Rubber

    Unscrew the front three handle retainer screws. 8.4.2 Handle Grip Rubber 2) Remove the rear handle mount screws and wash- Tools Required: ers. You can then remove the handle. Flat blade torque screwdriver © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 139: Handle Grip Rubber Removal

    However, the face port is easily replaced by removing the port retainer and reinstalling a new o-ring and face port. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 140 Pull the retainer clear of the helmet shell. Don't misplace the whisker spacers. 7) Remove the old port and sealing o-ring. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 141: Face Port, Port Retainer And Nose Block Replacement

    1) Clean the face port o-ring groove, carefully in- specting it for any damage. Kidney Plate Packing O-ring Port Retainer Port O-ring Helmet Shell KM 37SS Port retainer system. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 142 5) Place a small amount of Loctite 248 onto the end ® two or three threads of each of the port retainer and whisker screws. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 143: Special Note Regarding Face Ports

    -27, SL-17C, the Kirby Morgan 37, 47, ® 57, 77, 37SS and the KMB 18 Band mask is Part #520-004. The face port for the KMB 28 Band Mask is Part #520-128. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 144: Port Retainer

    There are two neck dams that may be used with the helmet; a neoprene neck dam, which is standard, and an optional latex neck dam. Instructions for both types will be found here. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 145 The base of the neck dam will be marked and notched for alignment with the joints on the split rings. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 146 12) Install the remaining screws as previously ex- plained. 13) Install the pull strap assembly as per this Chapter. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 147: Latex Neck Dam Replacement

    Turn the neck dam over and lay it flat on the work surface. The split rings will now be hidden by the neck dam. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 148: Trimming A Latex Neck Seal

    8.6.4 Trimming a Latex Neck Seal start mount screws into each one of the split rings, Tools Required: one on either side of the groove where the pull strap Large, sharp scissors © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 149: Neck Dam Pull Strap

    #2 Phillips attachment on torque Screwdriver Earphone Retainers On the KM 37SS, all of the snap tabs fasten into the helmet ring on the base of the helmet. They are all © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 150: Snap Tabs, Chin Strap, And Earphone Retainers

    Removing the snap tab that also holds the earphone retainer. 2) Remove any corrosion from the sealing surface with a soft brush and dilute white vinegar solution. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 151 MSDS before using this material. The chin strap should be installed so that it pulls to the right when the helmet is on your head. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 152: O-Ring Seal Replacement

    The metal ring on the base of the helmet is part of the helmet shell casting. If the ring is damaged, such as damage to the sealing surface, or the ring is bent, © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 153: Replacement Of Sealed Pull Pins

    The cam angle must be correct for the pins to work properly. 2) The screws have a factory applied locking com- pound on the threads; no thread locker is required. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 154: Disassembly Of The Swing Tongue Catch

    To access this screw, you will need to either remove the pod/regulator, or use a 90 degree screwdriver. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 155: Reassembly Of The Swing Tongue Catch

    Loctite ® This material may irritate your eyes. Read and follow the directions in the MSDS before using this material. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 156: Locking Collar

    9) If needed, reinstall the pod and regulator assembly per Chapter 7. 8.13 Locking Collar Proper function of the locking collar is essential since this device helps hold the helmet on the diver's head. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 157: Locking Collar Disassembly

    3) Turn the sealed pull pins until they are disengaged and lift the locking collar away. 4) Clean all parts that will be reused. 8.13.2 Locking Collar Disassembly Tools Required: © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 158: Locking Collar Reassembly

    Slide the neck pad off the locking collar. 4) If the neck pad needs replacement, remove and save the screws T-washers and adjustment nuts for reuse, or replace them if damaged. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 159: Head Cushion Foam

    Nylock insert. Do not overtighten. unconsciousness, serious injury or death. This will possibly cause the hinge on the collar to bind. Note: If the head moves, the helmet should follow. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 160: Chin Cushion

    Ferrule Terminal Packing Gland O-ring Comm Module Cover Microphone Screw Earphone Comm Module Washer Washer O-ring Comm Post Comm Nut Wiring Harness Components of the communications system. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 161: Communications System

    2. Black (Right) White (Left) Earphone Assem- bly Wires 515-019 Microphone Right Earphone Short Left Earphone Long Diagram depicting correct earphone wire insertion for the Waterproof Connector © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 162 The entire communications assembly can be replaced as follows: 1) Slide the earphones out of the retainers. The microphone must be removed from the oral/nasal mask. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 163: Microphone Replacement

    The com- munications module and replacing the entire unit. munications posts, or waterproof connector assembly © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 164: Waterproof Connector

    The earphones may be replaced individually if needed, however, if one is “bad”, the other earphone will probably need to be replaced soon. 1) Remove the entire communications assembly as per this chapter. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 165: Connector Replacement

    5) Thread the screws into the communications mod- ule. 6) Tighten the screws until snug. Do not overtighten. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 166 Chapter 8 - Communications System Installing the green wire. Installing the red wire. Installing the black wire. Installing the red microphone wire. Installing the white wire. Installing the white microphone wire. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 167: Communications Posts

    MSDS before Installing the O-ring. using this material. 8.15.9 Communications Posts 8.15.9.1 Communications Post Removal Tools Required; 3/8 inch Open End Wrench Flat Blade Attachment on Torque Screwdriver © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 168 B CAUTION Wear hand protec- tion when using RTV sealant. This material may irritate your skin. Read and follow the directions in the MSDS before using this material 2) Insert the communications posts into the module. 3) Install the washers on the communications posts, then the wiring harnesses.
  • Page 169: Chapter 9 Accessories For The Kirby Morgan 37Ss

    Refer to the drawing included with the weld lens as- sembly kit for the remainder of the location numbers. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 170: Weld Shield Assembly

    Install the screws through the mount ears. the attachment of the bail-out from the helmet should the diver become entangled underwater. All quick disconnects used must be of good quality and be © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 171: Weld Shield Assembly

    KMDSI SuperFlow first stage regulator (or any high perfor- ® mance regulator) used for the bail-out supply. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 172 Kirby Morgan 37SS ® Chapter 9 - Use of Quick Disconnect Quick Disconnect © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 173: Table Of Equivalents

    Inches of Mercury (Hg) 2.036 Quarts Gallons 0.25 Square Feet Square Inches Temperature ( F - 32) Temperature ( 0.5555 Tons (U.S.) Pounds 2000 Watts Horsepower 0.001341 © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 174: Appendix 1 Torque Specifications

    550-551 Bonnet, EGS valve 11.3 Helmet Drawing 530-083 Screw, sideblock 530-317 Nut, air train assy 9.7.1 KM 37SS Torque Table #2 - Helmet Shell & Neck Ring Torque Specifications Helmet Drawing 530-058 Screw, handle rear Loctite Loctite ® ® 530-059...
  • Page 175: Checklist, Maintenance, And Pre-Dive Inspections

    Note 2: For a neoprene neck dam, re-torque every 12 to 24 hours. Checklist, Maintenance, and Pre-Dive Inspections For the most current check lists, helmet maintenance procedures, and pre-dive inspections, please check on the Internet at www.divelab.com. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 176: Appendix A2 Maintenance And Inspection Procedures

    However, it is the opinion of Kirby Morgan that written in this way so that if an assembly, compo- breathing gas mixtures up to 50% oxygen by volume © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 177 ® the assembly of all KMDSI gas train components. or E-mail them at kmdsi@kirbymorgan.com or tele- phone Dive Lab, Inc., at 1-850-235-2715 or E-mail them at divelab@aol.com. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 178: Appendix 3 Supply Pressure Requirements & Tables

    When breathing air at the deeper depths, nitrogen narcosis can mask © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 179 9.39 2.97 222.73 267.27 9.44 150 PSIG / 10.35 BAR 5.39 215.76 258.91 9.15 4.64 231.82 278.18 9.83 62.5 3.88 242.42 290.91 10.28 3.09 231.82 278.18 9.83 © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 180 13.65 4.27 320.45 384.55 13.58 220 PSIG / 15.18 BAR 7.67 306.67 368.00 13.00 6.52 325.76 390.91 13.81 62.5 5.45 340.91 409.09 14.45 4.36 327.27 392.73 13.87 © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...
  • Page 181: Appendix 4 Standard Kirby Morgan Surface Supply Pressure Formula Old Method

    101-132 (30-40) (9.3) 133-165 (40-50) (11.4) 166-220 (50-67) (15.5) For more information on determining supply pressure related information check the Dive Lab web site at www. divelab.com. © ⅯⅯⅩⅢ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 130318002...

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