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SuperFlow
Part Number
205-020
210-055
505-088
550-549
550-643
540-531
NOTE: The upgrade kit assembly procedures are illustrated with the Regulator Body being shown removed
from the helmet. This is done only to emphasize and clarify the procedure. The Regulator Body can remain
in place (attached to the helmet) when completing the upgrade. THERE IS NO NEED TO REMOVE THE
REGULATOR BODY FROM THE HELMET to complete the following upgrade.
Use only KMDSI original replacement parts. The use of other manufacturers' parts will inter-
fere with the performance characteristics of your life support equipment and may jeopardize
your safety. Additionally, any substitutions will void any warranties offered by KMDSI. When
ordering spares, always insist on Kirby Morgan Genuine Parts.
Tools Required:
Torque Screwdriver
Flat blade screwdriver attachment 1/4"
Torque wrench
Open end attachments 7/8", 11/ 1 6", 1", 15/ 1 6"
Open end wrench 7/8"
Christo-Lube
or equivalent.
®
1. Remove the Bent Tube Assembly from the helmet, per "1.3.1 Removal of the Bent Tube Assembly" on
page BNT-4.
2. Using a 7/8" wrench, remove the Bent Tube Adapter and O-ring.
© MMXVII Kirby Morgan Dive Systems, Inc. All Rights Reserved
Kirby Morgan Dive Systems, Inc.
1430 Jason Way Santa Maria, California 93455
www.KirbyMorgan.com email: kmdsi@KirbyMorgan.com
Part #525-757
450 Regulator Parts Upgrade Kit
®
Description
Inlet valve Assembly
O-ring
Adjustment Knob/Packing Nut Assembly
Balance Spacer
Transfer Pin
Lock Clip
B CAUTION
Adjustment Flex Knob Removal
Phone: 805/928-7772
Document # 170525006
Fax: 805/928-0342
Qty
1
2
1
1
1
1
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Summary of Contents for Kirby Morgan SuperFlow 525-757
- Page 1 1. Remove the Bent Tube Assembly from the helmet, per "1.3.1 Removal of the Bent Tube Assembly" on page BNT-4. 2. Using a 7/8" wrench, remove the Bent Tube Adapter and O-ring. Page 1 of 8 © MMXVII Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 170525006...
- Page 2 NOTE: If the assembly does not break loose, lightly tap on the threaded end of the Main Tube with the plastic handle of a screwdriver or plastic face hammer to avoid damaging the threads. Page 2 of 8 © MMXVII Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 170525006...
- Page 3 OBSERVATION: Study the features of the Inlet Valve Assembly. There are four “wings” towards one end of the assembly and a bore that creates the balance chamber on the opposite end. Page 3 of 8 © MMXVII Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 170525006...
- Page 4 Balance Spacer and slightly turning it with your finger tip to see that it moves inward (i.e., it engages the hole in the Inlet Valve). Page 4 of 8 © MMXVII Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 170525006...
- Page 5 Installing the Main Tube Assembly into Regulator Body 1. Ensure O-ring on Main Tube is in good condition and lubricated with Christo-Lube or equivalent. ® Page 5 of 8 © MMXVII Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 170525006...
- Page 6 6. Install the Packing Lock Clip on the Main Tube, reinstall the Diaphragm and Cover Assembly. Tighten the Screws to the torque specifications from the correct table, see "Torque Specs" on page APNDX-19. Page 6 of 8 © MMXVII Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 170525006...
- Page 7 7. If necessary, adjust the regulator per "1.2.2 Adjusting the 455 Balanced Regulator" on page 455BAL-2. 8. Reinstall the Bent Tube assembly as per "1.3.3 Installation of the Bent Tube Assembly" on page BNT-5. Page 7 of 8 © MMXVII Kirby Morgan Dive Systems, Inc. All Rights Reserved Document # 170525006...
- Page 8 Kirby Morgan Dive Systems, Inc. 1430 Jason Way Santa Maria, CA 93455, USA Telephone (805) 928-7772, FAX (805) 928-0342 E-Mail: KMDSI@KirbyMorgan.com, Web Site:www.KirbyMorgan.com...