TVS XL 100 Manual
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TVS XL 100 Manual

Single cylinder, 4 stroke, air cooled spark ignition engine
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CONTACT(S) FOR SUPPORT
In case you need any Clarification or Service Assistance, please contact our Dealer
Dealer code , name .......................................................................................................................
Address ..........................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
Contact person name and mobile no. (Sales)
.........................................................................................................................................................
Contact person name and mobile no. (Service)
.........................................................................................................................................................
Email id ...........................................................................................................................................
TVS Motor Company's Area Offices (flip over for addresses)
Or
Or
Toll Free Number : 18004252077
Email : Service.Support@tvsmotor.com
-I-

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Summary of Contents for TVS TVS XL 100

  • Page 1 Address ..........................................................................................Contact person name and mobile no. (Sales) ................................. Contact person name and mobile no. (Service) ................................. Email id ............................TVS Motor Company‘s Area Offices (flip over for addresses) Toll Free Number : 18004252077 Email : Service.Support@tvsmotor.com...
  • Page 2 CONTACT(S) FOR SUPPORT CONTACT AT OUR AREA OFFICES TAMILNADU-1 TAMILNADU-4 & PONDICHERRY ANDHRA PRADESH-2 4. TVS Motor Company Limited 7. TVS Motor Company Limited 1. TVS Motor Company Limited Door No. 58-2-35, NCK Plaza, SPL - Sriram Nivas, 1st Floor, No.
  • Page 3 Ahmedabad - 380 054. AO.Haryana@tvsmotor.com Phone : 079-65443748 MADHYA PRADESH-1 PUNJAB, HIMACHAL PRADESH, Email : AO.Ahmedabad@tvsmotor.com 13. TVS Motor Company Limited JAMMU & KASHMIR UTTAR PRADESH-EAST & CENTRAL 211-212, 2nd floor, 19. TVS Motor Company Limited 16. TVS Motor Company Limited...
  • Page 4 CONTACT(S) FOR SUPPORT CONTACT AT OUR AREA OFFICES Phone : 9001897485 25. TVS Motor Company Limited Email : AO.Udaipur@tvsmotor.com 9/2, Dover lane, Ground floor, BIHAR Gariahat, Kolkata - 700 029. 22. TVS Motor Company Limited Phone : 033-24617092/24617096 N-Plaza, Jamal Road, Email : AO.kolkata@tvsmotor.com...
  • Page 5 TVS XL 100 with fuel and get going. This manual will help you get the best performance out of your new TVS XL 100. From information on how best to ride it to its maintenance, you will find all the relevant information in the following pages. Follow them carefully to make the most of your vehicle.
  • Page 6 Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this owner’s manual.
  • Page 7 SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions about safety, we have provided operating procedure and other information in this manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all hazards associated with operating or maintaining the vehicle, you must use your own judgement.

  • Page 8: Table Of Contents

    CONTENTS Running-in information Know your TVS XL 100 Riding your TVS XL 100 Maintenance Warranty and services Technical specifications General information -VIII-...

  • Page 9: Running-In Information

    Timely performance of the first free service will ensure optimum service life and performance from the engine. Caution Replacing the engine cum transmission oil during first free service is most important for better life of engine. Always use TVS TRU4 PREMIUM oil (SAE 10W30 API-SL, JASO MA2) for better performance and life.

  • Page 10: Know Your Tvs Xl 100

    KNOW YOUR TVS XL 100 VEHICLE IDENTIFICATION NUMBER Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist your Dealer for operating parts or referring to special information. The frame serial number is stamped on the right side of The engine serial number is stamped on the top surface the steering head tube.
  • Page 11 KNOW YOUR TVS XL 100 LOCATION OF PARTS - HANDLE BAR Fuel tank cap Choke lever Horn switch Turn signal lamp switch Rear brake lever Rear view mirror L* Headlamp switch High / low beam switch Speedometer Ignition switch Rear view mirror R*...
  • Page 12 KNOW YOUR TVS XL 100...
  • Page 13 KNOW YOUR TVS XL 100 Warning Always use the appropriate turn signal lamps when you intend to change lanes or take turns. Be sure to switch ‘OFF’ the turn signal lamps after negotiating the turns or lanes. Caution Always use choke for starting the cold engine.
  • Page 14 KNOW YOUR TVS XL 100 Warning Use appropriate head lamp beam ‘high / low’ as per the traffic and road conditions for your safety and to avoid inconvenience to other riders.
  • Page 15 KNOW YOUR TVS XL 100 Warning Never attempt to move the vehicle when the * Fuel tank is not a measuring instrument and capacity of the fuel steering is locked, you may lose balance. tank may slightly vary from the indicated capacity.
  • Page 16 KNOW YOUR TVS XL 100 Warning Avoid spilling of fuel on the hot engine. Never refill fuel near open flame. Do not smoke while refueling. Do not use cell phones while refueling. Note Whenever refueling the vehicle, fill upto the bottom of the neck portion of the fuel tank.
  • Page 17 KNOW YOUR TVS XL 100 Caution Do not position the fuel cock lever between ‘ON’ and ‘OFF’ position as this may drain off entire fuel while riding the vehicle.
  • Page 18 KNOW YOUR TVS XL 100 Warning Always return the side stand to its full up position before moving the vehicle. Caution Never sit on the vehicle when it is supported by side stand. Always park the vehicle on a flat, firm surface.
  • Page 19 KNOW YOUR TVS XL 100 Note It is recommended to use the tool kit in case of any emergency only. It is always advisable to take your vehicle to TVS Motor Company Authorised Main Dealer / Authorised Dealer. -11-...

  • Page 20: Riding Your Tvs Xl 100

    RIDING YOUR TVS XL 100 Caution Do not keep the engine in idling rpm for long and do not open excessive throttle when engine is idling, else it leads to overheating and damage to internal components. -12-...
  • Page 21 RIDING YOUR TVS XL 100 Caution Never mix oil in petrol in the fuel tank. Always fill fuel from the reputed and reliable fuel stations. -13-...
  • Page 22 RIDING YOUR TVS XL 100 -14-...

  • Page 23: Maintenance

    Cylinder head, steering components, suspension, chain and wheel components etc., are key items and require very special and careful servicing. TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer / Authorised Dealer.
  • Page 24 MAINTENANCE PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) Item In free service After free service Service Remarks Every Every 500-750 2500-3000 5000-6000 3000 km 6000 km Period from date of sale 1 month 3 months 6 months Engine cum transmission oil I &...
  • Page 25 MAINTENANCE Item In free service After free service Service Remarks Every Every 500-750 2500-3000 5000-6000 3000 km 6000 km Period from date of sale 1 month 3 months 6 months All fasteners I & TI I & TI I & TI I &...

  • Page 26: Recommended Lubricants

    MAINTENANCE RECOMMENDED LUBRICANTS Application Manufacturer Brand Engine cum transmission oil 900 ml (during regular service) TVS Motor Company TVS TRU4 PREMIUM oil, 1000 ml (incase of disassembly) (SAE 10W30 API-SL, JASO MA2) Front fork oil 100 ml / leg IOC / Castrol...
  • Page 27 MAINTENANCE Caution Always use only recommended make and type of spark plug. Replace spark plug every 12000 km. Cover the spark plug hole with cloth when the plug is removed to prevent dust / water entry. It is advisable to tight the new spark plug by hand 0.6 ~ 0.7 mm till the end and then loose and again re-tight the spark plug by 1/8 of rotation after sealing by using...
  • Page 28 Check the oil level as per the schedule to avoid costly damage. Maximum Do not fill excess oil may cause oil leak. Always use ‘TVS TRU4 PREMIUM oil‘ (SAE 10W30 API-SL, JASO MA2) only. Minimum -20-...
  • Page 29 MAINTENANCE Warning Brakes are items of personal safety and should always be maintained in proper condition. -21-...
  • Page 30 MAINTENANCE Warning Warning Check the brake play periodically. However the Replace the brake shoes as a set, it the wear limit brake play needs to be adjusted more frequently indicator shows beyond the wear limit even after depending upon the usage. indexing the lever.
  • Page 31 MAINTENANCE Warning The tyre inflation pressure in cold condition and the tyre tread condition are extremely important for the performance and safety of the rider. Check the tyres frequently for inflation pressure as well as the wear pattern on it. Use of a tyre other than the standard may cause instability.
  • Page 32 MAINTENANCE Caution Keep both left and right shock absorbers spring HARD SOFT adjusters in the same position. -24-...
  • Page 33 MAINTENANCE Warning Always make sure that whenever the wheel is removed, axle nut is properly re-tightened to the specified torque. -25-...
  • Page 34 MAINTENANCE Caution Once the split pins are removed, replace them with new ones. -26-...
  • Page 35 MAINTENANCE Warning The exhaust system becomes hot after a run. Park the vehicle in a place where pedestrians or children are not likely to touch the vehicle. Caution Do not park the vehicle on a slope or soft ground or else it may fall down.

  • Page 36: Warranty And Services

    WARRANTY AND SERVICES -28-...
  • Page 37 WARRANTY AND SERVICES Warning Modifications to this vehicle not approved by the TVS Motor Company may cause loss of performance and render it unsafe for use and disqualifies for warranty coverage also. -29-...
  • Page 38 WARRANTY AND SERVICES -30-...

  • Page 39: Service Information

    WARRANTY AND SERVICES SERVICE INFORMATION Customer’s Name and address There are five services for TVS XL 100 vehicle during warranty ..............period. Of these, first three services are free services for which ..............labour charges are free. In addition to these three free services, we ..............
  • Page 40 Periodic maintenance always helps good performance of an automobile and our services are planned to keep your TVS XL 100 vehicle performing good. Please note that carrying out the services for your vehicle at scheduled intervals is necessary for availing of warranty. And please also remember that, after the services are over, periodic servicing of your vehicle at appropriate intervals, depending upon its extent of use, will keep your vehicle at its best level of performance.
  • Page 41 WARRANTY AND SERVICES PART (B) DELIVERY CERTIFICATE (To be given by the customer to TVS Motor Company authorised dealer at the time of taking possession of new vehicle) Certified that I have taken possession of the TVS XL 100 TO BE FILLED IN BY THE DEALER vehicle bearing engine no.
  • Page 42 (C[^m{ · Vm H{ $ Ûmam AoYJ« h U H$aZ{ H{ $ g_` Q> r .dr.Eg S> r ba H$m{ à{ o fV oH$`m Om`{ ) TVS XL 100 S> r ba H{ $ Ûmam ^am Om`{ à_moUV oH$ _¡ Z { H$m AoYJ«...
  • Page 43 EXTENDED WARRANTY Peace of mind for 3 years* Trouble free ownership experience Valid at all India TVSM Authorized network TVSM Genuine Parts Guaranteed Higher Resale Value of Vehicle. Optional feature, can be availed at nominal charges. Contact your nearest Dealership for details** * One year manufacturer warranty and 2 years additional warranty ** Terms and conditions apply -35-...
  • Page 44 EXPRESS SERVICE Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details.* *Facility available at selected Dealerships only. Terms and conditions apply -36-...
  • Page 45 EXPERT ON WHEELS Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges. Contact your nearest Dealership for details.* *Facility available at selected Dealership only. Terms and conditions apply -37-...
  • Page 46 PICKUP AND DROP Busy Life? Easy Servicing! Now, Avail Pickup & Drop of your vehicle for service. Vehicle picked up & delivered from/to your office or residence at prefixed appointed time. Offered at nominal convenience charges. Contact your nearest Dealership for details.* *Facility available at selected Dealership only.

  • Page 47: Technical Specifications

    TECHNICAL SPECIFICATION MANUFACTURER : TVS MOTOR COMPANY LIMITED P.B. No. 4, Harita, Hosur - 635 109, India. ENGINE CHASSIS Type : Single cylinder, 4 stroke, air Overall length : 1858 mm cooled spark ignition engine Overall width : 670 mm...
  • Page 48 : 2.46 kg/cm (35 PSI) Rear - dual : 2.81 kg/cm (40 PSI) Reserve : 1.3 liters (approx.) BRAKES Engine cum transmission : TVS TRU4 PREMIUM oil Front : Hand operated, internally oil grade (SAE 10W30 API-SL, JASO expanding shoe type 80 mm MA2) dia.

  • Page 49: General Information

    GENERAL INFORMATION Dear Customer, It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act.

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