KANSAI SPECIAL V Series Instructions Manual
KANSAI SPECIAL V Series Instructions Manual

KANSAI SPECIAL V Series Instructions Manual

Industrial sewing machines

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INSTRUCTION       
Industrial Sewing Machines
V7100/D,DE,F,ML
W8100/D,DE,F,C
W8042
W8042-1
V7002-1S
W8103-1S
Third edition : March 2001
No. 010012

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Summary of Contents for KANSAI SPECIAL V Series

  • Page 1 INSTRUCTION        Industrial Sewing Machines V7100/D,DE,F,ML W8100/D,DE,F,C W8042 W8042-1 V7002-1S W8103-1S Third edition : March 2001 No. 010012...
  • Page 2 INTRODUCTION INTRODUCTION INTRODUCTION Thank you for your purchasing Kansai Special's V.W Series. Read and study this instruction manual carefully before beginning any of the procedures and save it for later use. This instruction manual describes adjustments and maintenance procedures on this machine.
  • Page 3: Table Of Contents

    CONTENTS CONTENTS CONTENTS CONTENTS 1. NEEDLES & THREADING THE MACHINE 1-1 Needles ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-2 Replacing the needle ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-3 Threading the machine ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2. MACHINE SPEED 2-1 Machine speed & direction in which the machine pulley runs ・・・・・ 2-2 Motor & belt ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・...
  • Page 4: Needles & Threading The Machine

    【1】NEEDLES & THREADING THE MACHINE 1 1 1 1 - - - - 1 Needles 1 Needles 1 Needles 1 Needles UY128GAS of Schmetz or Organ Select the proper needle for the fabric and thread. < Needles and needle size > Schmetz UY128GAS Nm65 Nm70...
  • Page 5 A,B,C ... Needle threads D ....Top cover thread E,F,G ... Looper thread A,B,C,D ... Needle threads E ....Top cover thread F,G ... . Looper thread...
  • Page 6: Machine Speed

    【2】MACHINE SPEED 2 2 2 2 - - - - 1 Machine speed & direction in which the machine pulley runs 1 Machine speed & direction in which the machine pulley runs 1 Machine speed & direction in which the machine pulley runs 1 Machine speed &...
  • Page 7: Lubrication

    【3】LUBRICATION 3 3 3 3 - - - - 1 Oil 1 Oil 1 Oil 1 Oil Use Kansai Special’s genuine oil. (Part No. 28-611) 3 3 3 3 - - - - 2 Oiling 2 Oiling 2 Oiling 2 Oiling ■ ...
  • Page 8: Sewing Machine Installation

    【4】SEWING MACHINE INSTALLATION 4 4 4 4 - - - - 1 Cutting the machine table 1 Cutting the machine table 1 Cutting the machine table 1 Cutting the machine table...
  • Page 9: Installing The Machine

    4 4 4 4 - - - - 2 Installing the machine 2 Installing the machine 2 Installing the machine 2 Installing the machine Install the brackets on the underside of the table board (see the illustration below). Fit the rubber cushions onto the brackets. Mount the machine head on the rubber cushions.
  • Page 10: Looper Left-To-Right Movement

    5 5 5 5 - - - - 2 Looper left 2 Looper left 2 Looper left 2 Looper left- - - - to to to to- - - - right movement right movement right movement right movement When the point of the looper, moving to the left or right, has reached the left side of the left needle, distances As from the top of the left needle's eye to the point of the looper should be the same.(see the...
  • Page 11: Looper Setting Distance

    5 5 5 5 - - - - 5 Looper setting distance 5 Looper setting distance 5 Looper setting distance 5 Looper setting distance Adjust setting distance A from the point of the looper to the center of the right needle when the looper is at the farthest position to the right.
  • Page 12: Front And Rear Needle Guards

    【6】FRONT AND REAR NEEDLE GUARDS 6 6 6 6 - - - - 1 Position of the needle guard (rear) 1 Position of the needle guard (rear) 1 Position of the needle guard (rear) 1 Position of the needle guard (rear) ■Height adjustment With needles down at bottom dead center adjust line a of needle guard A even with the...
  • Page 13: Adjusting The Feed Dogs & Stitch Length

    【7】ADJUSTING THE FEED DOGS & STITCH LENGTH 7 7 7 7 - - - - 1 Feed dog height 1 Feed dog height 1 Feed dog height 1 Feed dog height When the feed dogs are at the top of their stroke, the feed dog teeth should be 0.8~1.2mm above the top surface of the needle plate.
  • Page 14: Adjusting The Spreader

    【 【 【 【 8】ADJUSTING THE SPREADER 8 8 8 8 - - - - 1 Position of the spreader 1 Position of the spreader 1 Position of the spreader 1 Position of the spreader The distance from the top surface of the needle plate to the bottom surface of the spreader should be 7~8mm.
  • Page 15: Adjusting The Presser Foot

    【9】ADJUSTING THE PRESSER FOOT 9 9 9 9 - - - - 1 Presser foot pressure 1 Presser foot pressure 1 Presser foot pressure 1 Presser foot pressure The presser foot pressure should be as light as possible, yet be sufficient to feed the fabric and produce uniform stitches.
  • Page 16: Adjusting The Stitch Formation

    【10】ADJUSTING THE STITCH FORMATION 10- - - - 1 Position of the needle thread eyelet 1 Position of the needle thread eyelet 1 Position of the needle thread eyelet 1 Position of the needle thread eyelet The distance from the center of the eyelet of the needle thread eyelet to that of set screw A should be approximately 16mm (see the illustration).
  • Page 17: Position Of The Thread Eyelet Of The Looper Thread Take-Up

    10- - - - 4 Position of the thread eyelet of the looper thread take 4 Position of the thread eyelet of the looper thread take 4 Position of the thread eyelet of the looper thread take 4 Position of the thread eyelet of the looper thread take- - - - up Align the eyes on thread eyelets B and C with mark (a) on guide plate A.

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