Use The Device To Fill The Facility System With Water; Starting Automatic Mode; Operation; Operating Modes - Reflex Fillcontrol Plus Operating Manual

7.6

Use the device to fill the facility system with water

In a pressure-dependent make-up, you have the option to use the device to fill
the system circuit with water. The following prerequisites must be met:
• The system circuit is not yet filled with water.
• The system circuit to be filled has a maximum water volume of 30000 litres.
• The shut-off valve to the system circuit is open.
– Carefully open the "BV" (1) shut-off valve.
Set the controller as follows:
• Select "Magcontrol" make-up, see chapter 9.2.1 "Customer menu" on
page 11 .
• Select Manual mode, see chapter 8.1.2 "Manual mode" on page 9 .
Proceed as follows:
1. Press "Manual".
2. Use the arrow keys to select "Filling".
– "Filling" flashes on the display.
3. Press "OK".
– The system starts the filling process. The displays shows "Filling".
– The controller calculates the required filling pressure. As soon as the
filling pressure has been attained, the controller automatically stops
the filling process.
The system circuit is filled with water.
 Note!
Monitor the system for the entire automatic filling process.
 Note!
If the maximum filling time (10 hours by default) is exceeded, the
system aborts the make-up process with an error message, see
chapter 9.3 "Messages" on page 11 .
• Press "Quit" at the operator panel to acknowledge the fault
message when the fault has been eliminated. The system
continues the filling process.
7.7

Starting Automatic mode

Automatic operation can be started after initial commissioning. The following
prerequisites must be met for automatic operation:
• "P " minimum working pressure is entered in the controller.
0
• The device is filled with water.
• All required parameters are defined in the controller.
• The function test has been concluded.
Start the automatic mode at the operator panel of the controller:
• Press "Auto" for automatic operation.
• The "Auto" LED at the operator panel illuminates to visually signal
automatic operation.
 Note!
The commissioning process is now concluded.
8
8.1
8.1.1
Use:
After initial commissioning has been successfully completed
Start:
Press "Auto" on the controller. The Auto LED lights up.
Functions:
Automatic operation is suitable for continuous operation of the device.
The controller monitors the make-up functions.
8.1.2
Use:
For testing and maintenance tasks.
Start:
Press "Manual" on the controller.
In mode Levelcontrol:
2.0 bar
• The Auto LED flashes.
• "WV" flashes on the display.
WV! Filling
In mode Magcontrol:
• The Auto LED flashes.
Functions:
Selecting the functions depends on the set modes, "Levelcontrol" or
"Magcontrol".
Manual mode allows you to select the following functions and to perform a test
run:
• In mode "Levelcontrol":
Manual opening and closing of the "WV" make-up valve
• In mode "Magcontrol":
Manual opening and closing of the "WV" or "Filling" make-up valve.
In mode Levelcontrol:
1. Press "OK".
–
2. Press "OK".
–
In mode Magcontrol:
1. Use the arrow keys to select "WV" or "Filling".
–
2. Press "OK".
–
3. Press "OK".
–


8.1.3
Use:
For device commissioning
Start:
Press "Stop" on the controller. The Auto LED at the operator panel extinguishes.
Functions:
Except for the display of information, the device is non-functional in Stop mode.
Function monitoring is stopped.
• The "PU" pump is switched off.
Fillcontrol Plus — 19.10.2020 - Rev. C

Operation

Operating modes

Automatic mode

Manual mode

The make-up valve opens. The displays shows "WV!".
The make-up valve closes. The displays shows "WV".
"WV" or "Filling" flashes on the display.
The make-up valve opens or the filling process is started. The
displays shows "WV!" or "Filling".
The make-up valve closes or the filling process is stopped. The
displays shows "WV" or "Filling".
Note!
The controller calculates the pressure required for filling.
As soon as this value has been attained, the controller automatically
stops the filling process.
Note!
Manual operations cannot be performed if safety-relevant parameters
would be exceeded. Switching is then disabled.

Stop mode

Operation
English — 9