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Summary of Contents for molex 5050731100
- Page 1 INSTRUCTION MANUAL IS-0117JE ISSUED 2001-05-24 REVISED 2006-12-01 REV. -Q - LX L -4X.P$ < STRAIGHT-ACTION (SHORT HANDLE TYPE) HAND CRIMP TOOL OPERATING MANUAL q@ 0 Molex Japan Co., Ltd.
- Page 2 0 IS-0117JE Molex Japan Co., Ltd. Contents of Update Instruction Manual No. 0E EÇ (vˆ (v ERˆF€6É` Title Tool Number Straight-action (Short Handle Type) Hand Crimp Tool Rev. Issued Description yy 0 2001/05/24 New creation release. SÉyˆ€ 2005/01/13 Changed the form into the bilingual version.
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Page 4: Dangerous Operations
Use by unfamiliar users may cause injury. <Caution> Unauthorized reproduction of this document in part or in whole is prohibited. The contents of this document are subject to change without notice. Molex Japan Co., Ltd. assumes no responsibility for losses resulting from use or... - Page 5 A–2 Ã <Safety Precautions> Please read the following before operating the tool. Careful handling A € 6 hG€ &É1 Always check the tool number, applicable terminal, and wire size, etc. before using the tool in the crimping process. A € 8@ Check the tool for any damage, and repair prior to use.
- Page 6 &É This tool is a Straight-action (short handle type) Hand Crimp Tool that is developed for crimp-connecting a wire to a crimp terminal of Molex. Please confirm the tool number, the applicable terminal number, and the size of the applicable wire marked on the tool before attempting to operate this tool.
- Page 7 ‚%g $ˆ6 E molex Insert a “terminal (1)” into the “crimp section (3)” from the “Molex logo mark side (2).” Insert a “terminal (1)” so that the “Molex logo mark side (2)” faces the contact. 6 hG€ S€ A €...
- Page 8 “Note” Don’t tighten the handle excessively after the ratchet is released, as doing so may over-crimp the terminal, and cause the wire breakage and the tool damage. Molex ‚%g 6 hG€ Molex logo mark side Terminal number engraved side Tˆ8 Tˆ8 Conductor punch 6 hG€...
- Page 9 Page 4 Daily Maintenance RˆF€ 0i 1 Check that the handle moves smoothly. (As needed) A € yˆ x8@E g(ˆ After using the tool, always apply machine oil or anti-corrosive oil to the crimp section, the link, the ratchet, and other moving parts. (As needed) x8@E P) Fixing nut Ratchet adjustment screw...
- Page 10 Page 5 6 hG€ Management of Crimp Terminal yˆ`RÉE Conductor Crimp Height yˆ`RÉE Always check the conductor crimp height (conductor crimp part) at the beginning and end of daily operation, and also check it regularly during operation. yˆ`RÉE A € Refer to the specification table provided with the tool for the conductor crimp height.
- Page 11 Page 6 Crimp Strength of Conductor Crimp Part Be sure to check the crimp strength of conductor crimp part regularly. &ˆ`€ `€# ) Make a test sample like one the below figure and place it in a pullout force tester or a pull gauge. Then apply the standard pullout force of 25mm/minute to it, and measure the value at the point where the wire is pulled out or fractured.
- Page 12 Page 7 0E EÇ (vˆ (v ERˆF€6É` Straight-action (Short Handle Type) Hand Crimp Tool Startup Checklist A € 0E EÇ (vˆ (v ERˆF€6É` [Applicable Tool] Straight-action (Short Handle Type) Hand Crimp Tool “Note” Please check the following matter before the commencement of work, and start operation after checking those without a problem.
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