Ford F100 1959 Shop Manual page 52

1·48
9. Support the tra nsmission and
remove the fl ywheel housing inspec-
tion cover and the fl ywheel housing
to engine retaining bolts.
10. Remove fh e engine front sup-
port insulator bolts. Attach the en-
gine lifting hooks (1001 T 53 L-6000-
B) and sling (1001 TSJ L-300-A).
Remove Ihe engine and lower the
engine on blocks and remove Ihe
right exhaust manifold and gasket.
Remove the mount from the work
sta nd and install il o n the engine,
then install the engine on the work
stand (Fig.
J
1 or 12).
IN STALLATION
1. Place a new gasket over the ex-
haust mani fold studs. Attach the
engine lifling hooks and sling. Dis-
connect the mount from Ihe work
Sfand and lower the engi ne on blocks,
Ihen remove the mount from the cn-
gine and install the right exhaust
manifold and gasket.
2. Lower the engi ne carefully into
the engine compartment. Make sure
Ihe exhaust manifolds are properly
aligned with the mumer inlet pipes
and the dowels in Ihe block engage
the holes in the fl ywheel housi ng.
3. Install the flywhee l housi ng to
engine retaining bolts and insta ll the
engine front support insulator bolts.
Remove the tra nsmission support.
4. Inslall the fl ywheel housing in-
spection cover and the starter. Con-
nec t the mumer inlet pipes.
5. Connect the raditllor supply ta nk
hose. the coil and primary wires, and
the vacuum brake hose
(if
so
e~uipped). Connect the ge nerator
wires.
On a n engine with an electric fuel
pump, connect the oil pressure safety
switch wi res.
6, Install and adjust the drive belts.
Install the oi l filler pipe assembl y
clamp to the radiator supply tank
bracket.
7. Connect the acce lerator cable,
choke cont rol cable, the throllle con·
Irol cable, and Ihe oil pressure and
Ihe temperat ure se nding unit wires.
8. Remove the fue l li ne plug and
connect the fuel line. Install the clutch
release lever retracting spring (all HD
V-S engines).
9. Install the radi ator and shroud as
an assembly.
10. Connect the accelerator, choke
and throttle control ca bles, a nd the
heater hose to the rad iator c1:lmps.
Install the fan assembly and Ihe
heater hoses.
On a truck with an air co mpressor,
connect the reservoi r to compressor
GROUP 1- ENGINES
line, and close the reservoir drain
cock.
11. Fill the crankcase with the
proper grade and quantity of engine
oil and fi ll the cooling system. Run
the engine at fast idle and check all
gaskets and hose connections for
leaks. Install the air cleaner.
P·SERIES
The engine and transmission are re-
moved as an assembly.
REMOVAL
1.
Drain the cooling system and
the crankcase. Remove the driver's
seat assembly, the master cylinder in·
speclion cover, and the steeri ng col-
um n cover plates. Disconnect the
accelerator pedal at the accelerator
assembly, and the wires from the
head light beam selector switch.
2. Remove the left wheel house
panel and the center floor plate. Re-
move the screws fastening the right
side of the engine rear cover panel to
the right wheel house panel. Remove
the bolts and nuts retai ning the rear
flange of the engine rea r cover to the
removable fra me cross member and
the center floor plate fro nt bracket.
Wedge the right and left frame gus-
sets open SO the rear flange of the
engine rear cover plate will clear the
slots. Remove the removable cross
member.
3. Remove the air cleaner. Discon-
nect the battery ground cable, the
water temperature and oil pressure
sending unit wires at the sending
units, coil primary wires, relay to
starter cable at the starter, starter to
frame cable at the starter, and the
radialOr upper and lower hoses.
4. Remove the engine front sup-
port insulator bolts. Disconnect the
speedometer cable at the dri ve gear,
the generator wires, and the bra ke
vacuum hose at the intake manifold
line. Disconnect the flexibl e fuel line
at the fue l tank line and instal] a cap
on the lank line. Disconnect the choke
control cable at the carburetor. Re·
move Ihe right exhaust manifold to
muffler inlet pipe retaining nuts.
5. Remove the ca rbure tor air
cleaner stud and the engine rear sup-
port retaining capscrews. Remove the
hand brake cable brac ket and cable.
6. Disconnect the universal joint
to transmission output shaft flan ge.
Disconnect the manual control rods
at the transmission lever (automatic
transmission). Disconnect the clutch
hydraulic slave cylinder hose (man.
ual-shift transmission).
7, Using a floo r crane, and engine
lifting hooks (1001 T53L-6OO()..B) and
sli ng (tool T53L-3()()..A), remove
tt
engine and transmission as an a
sembly.
INSTAUAnON
1. Place a new gasket over the ex-
haust manifold studs. Using a floor
crane, and the engine lifting hooks
and sling, position the engine and
transmission (as an assembly) in the
chassis. Install the engine rear sup-
port capscrews, then install safety wire
on the capscrews. Install the engine
front support to frame cross member
bolts
and nuts, then tighten the nuts
to specifications.
2. Install the hand brake cable.
Connect the generator wires and the
brake vacuum hose. Remove the cap
from the fuel tank line and connect
the fl exible fuel line. Connect the
choke control cable, the speedometer
cable, and the right exhaust manifold
to the muffler inlet pipe. Tighten the
mumer inlet pipe nuts to 23-28 foot-
pounds torque.
3. Connect the radiator upper and
lower hoses, the starler to frame
cable, the relay to starter cable, Ihe
coi l primary wi res, tbe water tem-
perature and oi l pressure sending unit
wires, and Ihe ballery cable.
4. Install the frame cross member
and connect the universal joint to
transmission output shaft flange. Con-
nect the clutch hydraulic slave cyl-
inder hose and bleed the cylinder
(manual-shift transmission). Position
the engine cover assembly and the
engine cover rear panel assembly and
install the nange of the engine cover
rear panel between the frame gussets
li nd fram e removable cross member.
Remove the wedges.
5. Insta ll the right side of the en·
gine rear cover panel to the right
wheel house panels.
6. Connect the headlight beam
selector switch wires and the accel-
erator pedal.
7. Install the engine Jeft cover to
wheel house panel, Ihe steering col-
umn cover plates, and the master cyl-
inder inspection cover. Install the
driver's scat assembly.
8. Fill the crankcase with the
proper grade and quantity of engine
oi l. Fi ll and bleed the cooling system.
9. Operate the engine at fasl id le
a nd check all gaskets and hose con-
nections for leaks. Install the ai-
cleaner anchor screw and the a
cleaner.
10. O n a truck with an automatic
uan smi ssio n. adj ust the throltle
linkage.