Ford F-MAX User Manual
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Ford F-MAX User Manual

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F-MAX USER MANUAL
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  • Page 1 F-MAX USER MANUAL Sharing the load...
  • Page 2 This manual shall not be reproduced, reprinted, or stored in an IT system without prior written approval of Ford Otomotiv Sanayi A.Ş . It shall not be published or recorded electronically, mechanically, photographically or by any other means. It shall not be translated into another language, modified or supplemented in any way. The points specified above are valid for the sections of this manual, too.
  • Page 3 Table of Contents INTRODUCTION Window Washing and Heating Systems . 82 Towing the Vehicle ........... 190 Circuit Breakers ..........84 Electrical Systems ..........192 Accessories and Parts ......... 2 Changing Bulbs ..........203 A/C and Heater............ 85 Dashboard ..............4 Driving ..............97 Locations of the Tools in the Vehicle ..206 SAFETY Braking ..............110 Questions and Remedies ......
  • Page 4 ABOUT THIS MANUAL Thank you for choosing Ford. We recommend that you take some time to get to know your vehicle by reading this manual. The more that you know about it, the greater the safety and pleasure you will get from driving it.
  • Page 5 INTRODUCTION INTRODUCTION - 1 -...
  • Page 6 Now it is much more easier to understand if the part off ered to you is a Ford Original Part. Ford Original Parts listed below have a Ford logo on them.
  • Page 7 ACCESSORIES, SPARE PARTS AND MODIFICATIONS Today, there are many non-original parts and accessories are being sold in the market for FORD CARGO vehicles. Using these type of non-original FORD CARGO parts and accessories (even these parts are authorized by some institutions in your country) may have an adverse eff ect on the safety of your vehicle.
  • Page 8 INTRODUCTION xxxxxxxx Dashboard xxxxxxxx Dashboard xxxxxxxx - 4 -...
  • Page 9 INTRODUCTION Dashboard Dashboard xxxxxxxxxxxx xxxxxxxxxxxx xxxxxxxxxxxx Steering Wheel Camera Multi-functional handle (le ) Centre console / Bottle holders Multi-functional handle (right) Rain sensor Tachograph Headlamp control panel Information and Entertainment Ventilation and A/C display heater air outlets Climate-Control Parking brake Fuse cover Lighter / 12V outlet-20A Cruise control...
  • Page 10 Safety Safety - 6 -...
  • Page 11 Safety Seat Belts Seat belts provided with your vehicle WARNING WARNING are the most important on-board safety equipment. Always ensure that the seat belt passes Seat belts provide safety inside the vehicle Seat belts minimize the risk of injury by over the hip area, not over the abdominal when the occupants are seated in vertical reducing the movement of the occupants...
  • Page 12 Safety Seat Belts Fastening the seat belt WARNING Seat belt cannot provide proper functionality when the belt or lock of the seat belt is damaged. To prevent this, check the seat belts for damage or jamming periodically. Otherwise, seat belt may be torn in case of an accident and cause serious or fatal injuries.
  • Page 13 Safety Park Brake Control Park brake is placed on the front console. Drive position: Test Position Always apply the park brake aft er parking the vehicle. Chock the tires if the vehicle is parked on a slope. Park position Aft er taking lever to position 1, check Bring the park brake lever to position whether the vehicle with semi-trailer moves by pressing on the lever and pulling...
  • Page 14 Safety Park Brake Control WARNING Park brake is spring type. If there is not enough pressure in the air tanks, park brake will not be released from the control lever. There shall be enough air pressure on the tanks to release the brake. If it is not possible to provide the air required, you may discharge the brake by rotating the spring of the setting bolt on the park...
  • Page 15 Safety General Safety Warnings One of the most important safety Tire profi les The Aging of the Tires elements on your vehicle is the tires. Check A minimum profi le depth is prescribed for Aging of the tires reduce the operation and the tire pressure and condition periodically.
  • Page 16 Safety General Safety Warnings Vehicle Tracking Safety System This prevents the starting of the vehicle WARNING without GPS tracking. Vehicle can not be Fleet tracking systems are also used for started and indicates a warning in this Failure to observe following conditions fi nding the location of the vehicle in case case.
  • Page 17 Safety General Safety Warnings U-bolt nuts Emergency lock WARNING Ensure that vehicle exhaust cleaning is not performed in locations like hazardous material loading and unloading places or fuelling stations. When necessary, activate the exhaust fi lter cleaning prevention using exhaust fi lter cleaning prevention button CAUTION Using exhaust fi lter cleaning prevention for prolonged time may cause the exhaust...
  • Page 18 Safety Damper Learning Procedure - 14 -...
  • Page 19 CONTROLS AND INDICATORS Safety - 15 -...
  • Page 20 CONTROLS AND INDICATORS Instrument Panel Tachometer Engine coolant temperature gauge Fuel gauge Trip computer Urea level gage Engine oil pressure/brake air pressure indicator Speedometer - 16 -...
  • Page 21 CONTROLS AND INDICATORS Instrument Panel FUNCTION SYMBOL COLOR BUZZER FUNCTION SYMBOL COLOR BUZZER Intarder Green Engine fault lamp Yellow Trailer ABS/EBS Yellow Oil level warning Yellow/Red Oil Pressure Warning Green Park Brake Sign Hight Engine Water Engine brake Yellow Temperature Cleaning of Exhaust High Exhaust Green...
  • Page 22 CONTROLS AND INDICATORS Instrument Panel FUNCTION SYMBOL COLOR BUZZER FUNCTION SYMBOL COLOR BUZZER Grey/ Map Assisted and Adaptive Grey/ Cruise Control Green Green Speed Control System Adaptive speed control Grey/ Immobilizer system Green Exceeding of speed limit Auxiliary heater (Dry type) Yellow Yellow (Optional)
  • Page 23 CONTROLS AND INDICATORS Instrument Panel Screen warning and error warnings... SYMBOL WARNING WARNING DESCIRPTION Exhaust smut fi lter saturation is above the expected level. This might be caused by the style of driving or the driving time. For the vehicle Drive at constant speed to be able to conduct automatic fi lter cleaning, it is advised that you drive the vehicle with a fi xed speed above 30kph when you see the for DPF regeneration.
  • Page 24 CONTROLS AND INDICATORS Instrument Panel SYMBOL WARNING WARNING DESCIRPTION SYMBOL WARNING WARNING DESCIRPTION Urea dosing Error detected in urea dosing system. Apply brake pedal test. Have the brake pedal test malfunction. Please drive to service to prevent power performed See Manual cut off.
  • Page 25 CONTROLS AND INDICATORS Instrument Panel SYMBOL WARNING WARNING DESCIRPTION SYMBOL WARNING WARNING DESCIRPTION If the warning lamp is not turned off Engine coolant level after top up, the vehicle should be Passenger side door Door open warning is low. taken to the nearest workshop as is open soon as possible.
  • Page 26 CONTROLS AND INDICATORS Instrument Panel SYMBOL WARNING WARNING DESCIRPTION SYMBOL WARNING WARNING DESCIRPTION Update is successful. Update is successful. Turn Brake air pressure is low. Brake air pressure is low. Turn ignition OFF & ON ignition OFF & ON ADAS MAP ADAS MAP programming is in programming is in Low tire pressure.
  • Page 27 CONTROLS AND INDICATORS Instrument Panel SYMBOL WARNING WARNING DESCIRPTION SYMBOL WARNING WARNING DESCIRPTION Poor braking. Poor braking. Poor anticipation. Poor anticipation. Reduce speed to Reduce speed to Consider using Consider using cruise decrease fuel decrease fuel cruise control control consumption. consumption.
  • Page 28 CONTROLS AND INDICATORS Instrument Panel SYMBOL WARNING WARNING DESCIRPTION SYMBOL WARNING WARNING DESCIRPTION Do not leave the Vehicle is not at Vehicle is not at vehicle without Apply the Parking Brake optimum ride height optimum ride height applying parking brake. Critical brake pad Critical brake pad The brakes become...
  • Page 29 CONTROLS AND INDICATORS Instrument Panel SYMBOL WARNING WARNING DESCIRPTION SYMBOL WARNING WARNING DESCIRPTION ACC not available. ACC not available. MaxCruise is deactivated. MaxCruise is deactivated. Sensor blocked. See Sensor blocked. See Manual. Manual. Automatic braking is Automatic braking is Power (PWR) turned off.
  • Page 30 CONTROLS AND INDICATORS Instrument Panel SYMBOL WARNING WARNING DESCIRPTION Mechanical Maintenance Warning Mechanical maintenance time is approaching. Mechanical Maintenance Warning It is time for mechanical maintenance. Go to the service. Max Cruise Usage Recommendation Consider use of MaxCruise for fuel savings up to 4%. - 26 -...
  • Page 31 CONTROLS AND INDICATORS Instrument Panel Odometer Tachometer CAUTION Indicates the engine rpm. Operate your vehicle so that the indicator dial remains in the green zone as much as possible. Drive your vehicle considering the engine speed. Keeping engine speed in the green zone provides economy.
  • Page 32 Inspect whether the engine belt is broke. • Check for water leaks in the thermostat area on the front of the engine. • Ask the support of a Ford Trucks authorized dealership, if required. - 28 -...
  • Page 33 • Park the vehicle in a secure place, stop the engine. If the indicator shows the air pressure of Contact a Ford Trucks authorized dealer- the circuit, the light is illuminated. ship. If the indicator...
  • Page 34 CONTROLS AND INDICATORS Trip Computer Trip Computer and hold the OK key, the upper right indicator is selected as one of the brake air pressure or engine oil pressure. Trip computer shows the information and the warnings. Trip computer data may be changed by the control panel on the steering wheel.
  • Page 35 CONTROLS AND INDICATORS Trip Computer 1-Fuel Consumption -1: Indicates the fuel consumed information 1 - Time: Indicates the time period passed in the relevant trip. for the trip in Trip 1 menu. 2 - Mileage: Indicates the mileage covered in the relevant 2-Fuel Consumption -2: Indicates the fuel consumed trip.
  • Page 36 CONTROLS AND INDICATORS Trip Computer Exhaust smut level information If the exhaust level is above 100%, the This information informs that when an This information is activated when the part between 0% and 200% of the bar automatic soft ware update is available, automatic soft ware update is completed.
  • Page 37 CONTROLS AND INDICATORS Trip Computer Tire Pressure and Temperature Monitoring System WARNING The fact that the vehicle is equipped with Stop the vehicle safely, the tire pressure and temperature moni- inspect the tires and infl ate toring system does not cancel the require- them to correct pressure if ment to check the tire pressures manually the tire pressure low warning...
  • Page 38 CONTROLS AND INDICATORS Trip Computer You shall ensure that the tire pressure WARNING are correct even if the tire pressure low warning lamp is not lit. While the tires are infl ating the system The tire pressure and temperature may not react immediately to the air monitoring system is equipped with a added to the tires.
  • Page 39 CONTROLS AND INDICATORS Trip Computer Connectivity (ConnecTruck) Settings The “Vehicle Data and Location” Following the activation of ConnecTruck In order to use the services provided via option provides the option to send your ConnecTruck, the connectivity services for vehicle’s location and other information services, an active SIM card and icon your vehicle should be selected from the...
  • Page 40 CONTROLS AND INDICATORS Trip Computer Bodybuild Axle Weight Indicator Information on the axle weights of the In case there is no weight information from In case there is no weight information from If the bodybuild has a raisable axle, when If the bodybuild has a raisable axle, when bodybuild, connected to the vehicle under the bodybuild connected to the vehicle, all...
  • Page 41 CONTROLS AND INDICATORS Trip Computer Display of brake lining life Symbol Symbol Name Remark For lining life mileage estimation calculation; data on the current vehicle usage Data is collected for calculation conditions must be collected for a certain period of time. Please wait.
  • Page 42 CONTROLS AND INDICATORS Trip Computer Eco Mode - Fleet Mode Driving mode information is opened with the signal coming from the control module on the indicator screen. You can select the driving type from this screen. - 38 -...
  • Page 43 CONTROLS AND INDICATORS Control Buttons - 39 -...
  • Page 44 CONTROLS AND INDICATORS Control Buttons FIGURE SYMBOL DESCRIPTON FIGURE SYMBOL DESCRIPTON EMPTY TRANSMISSION POWER MODE SELECTION SEMI-TRAILER BRAKE EBS CANCEL / EBS ACTIVE INSPECTION OF FRONT SUSPENSION LEVEL DIFFERENTIAL LOCK INSPECTION OF SUSPENSION LEVEL TIPPER LIFTING HILL LAUNCH ASSIST AUXILIARY HEATER (DRY TYPE) AUTOMATIC HYBRID BRAKE AUXILIARY HEATER (WET TYPE) DIESEL PARTICULATE CLEANING ACTIVE...
  • Page 45 CONTROLS AND INDICATORS Control Buttons Bed control buttons Lower le control panel control Upper panel control buttons buttons FIGURE SYMBOL DESCRIPTON EMPTY FIGURE SYMBOL DESCRIPTON FRONT LAMP AND CENTRAL ALL LAMPS OFF LAMPS ON/OFF FIGURE SYMBOL DESCRIPTON AMBIENCE LAMP BED COMPARTMENT ON/OFF LIGHTING WORKING LAMPS ON/OFF...
  • Page 46 CONTROLS AND INDICATORS Control Buttons Control buttons 2- Rejects the call Audio and volume control buttons 3- Seeking frequencies backward or Select the source you want to use for previous audio With the controls on the steering wheel you can operate the following 3- Accepts the call functions in the music and sound system: By pressing the Call, Next or Previous but-...
  • Page 47 CONTROLS AND INDICATORS Control Buttons Axle raising button Note: Axle raising function may only be activated when the trailer is connected to the tractor and ignition is switched on. Axle raising function may be activated by Note: Axle raising function may not be pressing the button below.
  • Page 48 MULTIMEDIA Audio Unit Audio Unit (Model-1) Returning to Previous Screen Turning the audio unit on and off . Navigating in the Menu Options Press the button to return to the previous menu. Selecting Radio Selecting a Menu Option Setting Volume Press the button to select radio mode.
  • Page 49 MULTIMEDIA Audio Unit Changing the Radio Station Forward Scan and Next Track Button Press the button to pause the track playing in media mode. Press the button again to resume playing. System Settings Press the button to select the next indexed frequency (in radio mode) or the next track (in USB or BT mode).
  • Page 50 MULTIMEDIA Audio Unit Audio Unit (Model-2) Selecting a Menu Option No audio transfer is available via cable on Turning the audio unit on and the Weblink application connected with USB. Connection shall be established via Bluetooth to ensure that audio transfer is available through the speakers of the vehi- cle in this application.”...
  • Page 51 MULTIMEDIA Audio Unit Backward Scan and Previous Track Main Page (So ware Button) NAVIGATION SYSTEM (So ware Button Button) Press this button to switch to the main page screen. Press the button to select the previous Press the button to open the Navigation indexed frequency (in radio mode) or the system application.
  • Page 52 CONTROLS AND INDICATORS Multi-functional Handles Multi-functional handle (le ) It is placed on the left side of the steering. 1 - High Beam (Continuous) Push the lever forward to turn the main beams on. Push the lever forward again or pull towards you to turn the main beams off .
  • Page 53 CONTROLS AND INDICATORS Multi-functional Handles Multi-functional handle (right) On vehicles without intarder Engine Brake 1. Range Reduced Brake Power 2. Range High Brake Power 1. Engine brake 2. Engine brake range 3. Gear selection This handle has the following functions: 4.
  • Page 54 CONTROLS AND INDICATORS Multi-functional Handles Vehicles with Intarder Engine Brake Intarder Intarder 1 50% Max. Brake Power 20% Max. Brake Power 1. Intarder Intarder 2 50% Max. Brake Power 40% Max. Brake Power 2. Intarder Range 3. Gear selection Intarder 3 100% Max.
  • Page 55 CONTROLS AND INDICATORS Tachograph Insert paper roll Messages Times of the driver card(s) ► Presstheunlockingsurfaceontheprinterp anel,theprinterdrawer opens. ► Pull the printer drawer out of the DTCO. (1) Pictogram and plain text of the message ! = Event, example [ driving without card] x = Fault, example [ x sensor fault] = Driving time warning...
  • Page 56 CONTROLS AND INDICATORS Tachograph Calling up menu functions ► Use / to select the listed Possible only when the vehicle is functions step by step. stationary! Print daily value: ► Enter "Out of scope" beginning / end: ► Enter Beginning of ferry / train: ►...
  • Page 57 CONTROLS AND INDICATORS Tachograph Brief instructions Driver Standard display(s) during trip ► Press any menu key, change to the desired display. DTCO® 1381 - Release 3.0 A2C13870700/41024284 OPM 000 AA (1) Time (with i= set local time) BA00.1381.30 500 102 www.fl...
  • Page 58 CONTROLS AND INDICATORS Tachograph Insert driver card / Manual entries The set local time and the UTC time "05:35UTC" appear (time off set = 2 hours). The date and time of the most recent card withdrawal will be displayed in local time (symbol Driver 1 who will drive the vehicle inserts his Please ensure the continuous recording of...
  • Page 59 CONTROLS AND INDICATORS Tachograph Example A: Example B: Insertion (25.02.2017) Withdrawal (24.02.2017) Withdrawal (15.04.2017) Insertion (18.04.2017) 02:30 Local time 23:32 Local time 16:31 Local time 07:35 Local time 00:20 Local time ► Press and hold key ► Automatic jump to the last entry fi eld.
  • Page 60 CONTROLS AND INDICATORS Tachograph Example C: Withdrawing driver card Withdrawal (05.11.2017) Insertion (14.11.2017) ► If necessary, switch on the ignition in case of the ADR variants. 17:50 Local time 14:00 Local time ► Press the corresponding combination button for more than 2 seconds.
  • Page 61 CONTROLS AND INDICATORS Tachograph Setting activities Automatic setting a er ignition on/o (option): = Driving time (automatic when driving) = All other working times (Automatically when the vehicle is stopped, for driver 1) = Availability: Waiting times, co-driver time, sleeper-cab time during the trip Signalled by fl...
  • Page 62 CONTROLS AND INDICATORS Tachograph Simulator Unit - 58 -...
  • Page 63 OPERATION - 59 -...
  • Page 64 New remote controls shall be introduced to the vehicle when a new control is Door Control purchased. Please visit a Ford authorized dealer for the introduction of the controls. • Door lock Doors are locked again if the central lock is •...
  • Page 65 OPERATION Opening and closing of the vehicle Opening the Window with Remote Make sure that you dispose of old batteries Note: Do not touch the battery terminals Control in an environmentally friendly way. Seek or the printed circuit board with the Doors are unlocked and windows are advice from your local authority regarding screwdriver.
  • Page 66 OPERATION Opening and closing of the vehicle Opening and closing the external door Don’t: with key Do not try to get in the vehicle by holding the steering wheel instead of the handle. " Do not get off the vehicle facing outwards. Do not get off the vehicle by jumping from the steps.
  • Page 67 OPERATION Opening and closing of the vehicle Windows Window opening and closing CAUTION Window moves to opening or closing di- rection while the opening/closing buttons If the window is jammed two times in a are pressed. Power provided to the mo- row while quick closing, window quick raising feature is deactivated.
  • Page 68 OPERATION Opening and closing of the vehicle Opening/closing the front hood To close: Toolbox is located behind the driver and • Pull the hood from open position by the passenger doors as shown in the fi gure. strap. • To latch the hood, push from the marked side points.
  • Page 69 OPERATION Cab Ventilation Power Roof Flap Power roof moves to opening or closing Power roof is controlled by a control direction while the opening/closing switch located on the upper panel. buttons are pressed. Operation is stopped automatically when the power roof reaches uppermost or lowermost position.
  • Page 70 OPERATION Seats and Beds Seats – Driver’s Seat Height adjustment Shock absorber adjustment Fast lowering Seat inclination adjustment Side support adjustment Lower lumbar support adjustment Upper lumbar support adjustment Backrest inclination adjustment Heater Cushion forward/backward adjustment Seat forward/back adjustment Forward-backward stretching Back angle adjustment Armrests Armrest inclination adjustment...
  • Page 71 OPERATION Seats and Beds Seats – Passenger Seat Height adjustment Seat forward/back adjustment Back angle adjustment Armrests Armrest inclination adjustment Quick back tilting adjustment - 67 -...
  • Page 72 OPERATION Seats and Beds Fast lowering Shock absorber adjustment Seat forward/back adjustment Seat may be lowered to the bottom The absorbing harshness of the seat may Fore and aft adjustment is performed position by moving the button down. Seat be adjusted without any steps between by moving the seat forward or backward shall release all air when the button is soft and hard using the harshness...
  • Page 73 OPERATION Seats and Beds Cushion forward/backward adjustment Heater Air chambers are fi lled when the mentioned buttons are moved up, and Pull the button in front of the seat Electrical heaters on the backrest and discharged when the buttons are moved upwards to adjust the cushion forward/ seat cushion are operated in two steps by down.
  • Page 74 OPERATION Seats and Beds Back angle adjustment Do not use the seat heating function to dry WARNING the seat fabric it it is wet. To adjust the back inclination angle while Do not try to push the seat bellow with Discharge the air by pressing the rapid sitting on the seat, desired position is your hand as it may cause a risk of injury.
  • Page 75 OPERATION Seats and Beds Single Bed Upper Bearing Rotate the lever clockwise to unlock the Upper bed is optional. There is a foldable compartment at the upper bed. The upper bed be brought to vertical right end of the lower bed. Pull the handle When you shall unlock the upper bed, position and locked thanks to the locking up to raise the compartment.
  • Page 76 OPERATION In-cab storage compartments Bed top Shelves There are 3 covered storage You may load up to 5 kg on the bed top compartments and 2 open storage storage area. compartment on the upper console of the windshield. There are open compartments Center console compartments under the covered compartments that allow storage of documents, maps etc.
  • Page 77 OPERATION In-cab storage compartments Centre console Ashtray The multifunctional center console, Ashtray is placed on the center of the Do not press on the console. Any damage located between the driver’s seat and the console. Removable ashtray mechanism that may occur if you press on it shall not passenger seat, has map compartments provides ease of use in the desired position be covered under warranty.
  • Page 78 OPERATION In-cab storage compartments Under-bed storage compartments 12 v outlet - 24 V outlet lighter CAUTION Hold the heated cigar lighter only from its handle. Only use the lighter when the traffi c allows you to; otherwise it may distract you and cause an accident.
  • Page 79 OPERATION Steering Wheel CAUTION A minimum of 7.8 bar air pressure is required to adjust the steering mechanism. If the vehicle air pressure is low, operate the vehicle to fi ll up to the air tubes. 1. Press the button on the lower left side of the steering column with your foot.
  • Page 80 OPERATION Mirrors Mirrors Press button no. 1 for the adjustment of the driver’s side mirror. Adjust the mirror by moving the arrows forward and backward and left and right, then press button no. 1. Press button no. 2 for the adjustment of the passenger side mirror.
  • Page 81 OPERATION Lighting Headlamp Switch Headlamp levelling shall be performed as CAUTION per the load of the vehicle. Operating park lamps for a long time WARNING while the ignition off causes the battery to discharge. Headlamp levelling shall be adjusted before getting on the road to prevent Headlamp levelling adjustment dazzling the eyes of the drivers of the vehicles in the upcoming traffi...
  • Page 82 OPERATION Lighting Automatic headlights Note: When the lighting control is on Direction Indicator Lever automatic headlamp position, headlamps WARNING may turn on and off automatically when you are passing under the bridges or Headlamps may not illuminate at all viaducts, at low light conditions or under conditions that the fi eld of vision is bad weather conditions.
  • Page 83 OPERATION Lighting Front fog lamp Rear fog lamp Front fog lamp is placed on the headlamp Rear fog lamp switch is placed on the control panel. headlamp control panel. Turn this switch Turn this switch on to obtain better on to obtain better visibility and be visible visibility and be visible to the incoming to the incoming traffi...
  • Page 84 OPERATION Lighting Dome Lamps 3- Ambience lamps This is controlled by the switch marked on the upper control panel (that it is turned on/off ). with on the bed compartment control panel. Work Lamp 4- General lighting lamps This is controlled by the switch marked with on the bed compartment and upper control panel.
  • Page 85 OPERATION Lighting Bed compartment lamp This is controlled by the switch marked with on the bed compartment control panel. - 81 -...
  • Page 86 OPERATION Window Washing and Heating Systems Water spray Windshield Washer Reservoir Wiper lever “Automatic wiper” position If your vehicle is equipped with an Automatic Press the button shown with an arrow on Wiper, wipers shall operate automatically Windshield washer reservoir is placed on as per the amount of rain when you bring the left multifunctional lever to spray wiper the front of your vehicle.
  • Page 87 OPERATION Window Washing and Heating Systems If automatic wipers operate more quickly or slowly than you expect in case of rain, select the suitable speed yourself using the lever to prevent being distracted and to see the road better. Bugs crashing on the area where the rain sensor is placed on the windscreen may cause unexpected operation of the wipers.
  • Page 88 OPERATION Circuit Breakers Use the circuit breakers to disconnect the Using the external switch Vehicles without ADR electrical current in your vehicle. Vehicles with ADR To cut the circuit o Raise the safety cover and raise the switch. Turn the switch counter-clockwise to cut To re-activate the electricity supply of the circuit off .
  • Page 89 OPERATION A/C and Heater Air conditioning 1- Blower speed control: Adjusts the You may ensure blowing of air from these humid air conditions may cause misting on amount of air to be blown to the interior of at the same time in various ways. the windows.
  • Page 90 OPERATION A/C and Heater 9- Automatic Conditioning Selection 11 - MAX A/C Press the button again to loss of A/C. button: Press the button to activate the Air Distribution: Conditioning air is maximize cooling. Air taken from the inside automatic conditioning function. Set the of the cab is blown from the air vents of distributed inside the cab with various desired temperature using the high and...
  • Page 91 OPERATION A/C and Heater Blowers on the passenger side: Simply turn the ignition off to switch the Review the error code table for the details 1- Off (1) system off . of the error codes read on the instrument 2- On (2) panel and the actions to be taken.
  • Page 92 Therefore, dangerous material such as • We recommend that the heater is solve the problem. fl ammable or explosive material shall inspected in Ford authorized workshops not be placed between the driver's seat in the start of each winter season. Cab Air Filter Replacement: and bed.
  • Page 93 OPERATION A/C and Heater Controls You may set the temperature desired Programming in the cab from 15° C and 30° C with intervals of 0.5° C. You are not allowed to set a temperature other than these values. Schedule On/O 1.
  • Page 94 OPERATION A/C and Heater it shall be turned off automatically aft er 2 hours maximum. CAUTION Automatic scheduling for auxiliary heater is deactivated on vehicles carrying dangerous goods (vehicles with ADR) for safety reasons. CAUTION 1- If the auxiliary heater schedule is set, an orange marker is displayed before the The main switch shall not be switched relevant schedule.
  • Page 95 OPERATION A/C and Heater Auxiliary heater error codes (Dry type) Explanations Fault Code Read Malfunction description From the Heater • Corrective action Warning: Short circuit on the control box, at the fresh air outlet Call the authorized service Warning: Short circuit on the control box, at the vehicle alarm outlet Call the authorized service Warning: Unexplainable atmospheric altitude information Call the authorized service...
  • Page 96 OPERATION A/C and Heater Explanations Fault Code Read Malfunction description • Corrective action From the Heater Blower motor does not rotate or short circuit aft er negative Please note! Call the authorized service Provide compliance with the test voltage Part is destroyed if the voltage value is exceeded. Make sure that the power supply has adequate short circuit resistance (20 A minimum).
  • Page 97 OPERATION A/C and Heater Explanations Fault Code Read Malfunction description From the Heater • Corrective action Flame interruption detected during operation cycle. • Check the exhaust and combustion air system. Flame interruption during “LOW” control stage * Check the fuel supply / fuel amount Call the authorized service if the problem is not solved No fl...
  • Page 98 OPERATION A/C and Heater Auxiliary heater error codes (water type) Explanations Fault Code Read Malfunction description From the Heater • Corrective action Warning Short circuit on the “Burglary Alarm” output Call the authorized service ADR / ADR99 off Turn the heater off and on again. Over voltage interruption Call the authorized service if the problem is not solved Low voltage interruption...
  • Page 99 OPERATION A/C and Heater Explanations Fault Code Read Malfunction description From the Heater • Corrective action Metering pump, Short circuit aft er +UB Call the authorized service No fl ame detected during operation cycle. Safety time exceeded • Check the fuel supply, the exhaust and the combustion air system. Call the authorized service if the problem is not solved Heater ignited during power stage (fl...
  • Page 100 OPERATION A/C and Heater Explanations Fault Code Read From the Malfunction description Heater • Corrective action Heater ignited during power stage (fl ame detected) and fl ame Flame interruption: interruption signal issued. • Check the fuel amount, the blower speed, the fuel supply and the exhaust and the combustion air system.
  • Page 101 OPERATION Driving Before taking o Starting the engine CAUTION Wait for the period determined by the electronic control unit (10 to 60 seconds) before starting again aft er a start failure. Do not attempt to start in this period. Cold Starting of the Engine Turn the ignition on.
  • Page 102 FORD OTOSAN authorized dealership via the sensors on the engine to protect with the required expertise and special To stop the engine the starter.
  • Page 103 OPERATION Driving Cruise Control System • Applying the brake 3. Take your foot o the acceleration • Activating the engine brake Principal of Operation pedal. • Pressing the accelerator pedal shall deactivate cruise control system Note: The colour of the display changes. automatically.
  • Page 104 OPERATION Driving MaxCruise® - Predictive Speed Control WARNING System Principal of Operation In some cases, vehicle speed may exceed the speed band values even if the auxiliary MaxCruise® is a function that operates brakes are activated. Vehicle shall display inside cruise control system and that a visual warning on the instrument panel aff ects the fuel economy by keeping the in such cases.
  • Page 105 OPERATION Driving • It is important that the driver selects Turning the MaxCruise® - Predictive WARNING especially the upper limit so that it shall Speed Control System o be lower than the permissible speed The upper speed limit values at diff erent MaxCruise®...
  • Page 106 OPERATION Driving Using Adaptive Speed Control not detect oncoming vehicles at the same Turning the Adaptive Speed Control lane. System on System Always pay attention to changing road The adaptive cruise control system is not a Press and release the switch. conditions, especially when adaptive collision warning or prevention system.
  • Page 107 OPERATION Driving 3- Vehicle symbol is lit if a vehicle is always apply the brakes when necessary. The system applies auxiliary brakes and detected in front of you. pedal brakes to slow down your vehicle Note: When the adaptive speed control Otherwise, you may cause an accident in order to maintain the distance with the system is activated, the speed displayed...
  • Page 108 OPERATION Driving The selected distance is shown as a bar Use the accelerator pedal in a normal way Resuming the Set Speed graph in the information display. You may to exceed the set speed limit deliberately. select four distance values. Set Speed is displayed as invalid when you disable the system.
  • Page 109 This may lead to incorrect detection or lack of detection. We recommend you to Turning the Adaptive Cruise Control contact a Ford Authorized Service as soon System o as possible. System cannot be used Press and release the switch.
  • Page 110 OPERATION Driving Reason Procedure Switching to Normal Speed Control The radar surface Clean the grill surface inside the grill is in front of the radar WARNING dirty or covered or remove the with something. covering object. Speed control does not apply brakes Radar surface is Wait for a short when you are approaching slower vehicles.
  • Page 111 OPERATION Driving Speed Limiter speed limit set may be exceeded conditions of the PTO speed controller provisionally in cases such as overtaking. shall not be met (PTO activation Principal of Operation conditions are for example, vehicle at Using the Speed Limiter CAUTION standstill, park brake applied, shift at The buttons are located on the steering...
  • Page 112 OPERATION Driving Remote So ware Update If there are more than one soft ware If the prerequisites are not met (e.g., available for your vehicle, soft ware When the battery voltage is not adequate) Remote soft ware update is a function update procedure shall start with the soft ware update procedure shall not be that allows downloading new soft ware...
  • Page 113 OPERATION Driving Hill launch assist 1- Stop the vehicle with service brake. 2- Activate the hill launch assist by pressing the button on the center console. 3- Release the brake pedal. 4- Hill launch assist holds the brake for a maximum of 2.5 seconds.
  • Page 114 OPERATION Braking Disc brake system solved by going to the nearest service. Brake System: Arvin Meritor Elsa 225H air disc brake with sliding brake calliper. An indicator lever is available on the brake Disc: 430 mm anti-conical disc with air to allow monitoring of the lining thickness ducts.
  • Page 115 OPERATION Braking Disc Brake System Drum Brake System The thickness of the new discs is 45 mm. Discs shall be replaced when the thickness becomes lower than 39 mm. Check the disc thickness every three months as the service life of the disc shall diff er greatly due to causes such as vehicle load, operating conditions etc.
  • Page 116 If the thickness of the lining remaining on the brake pad is less than 8mm, we recommend that you shall have your lining replaced in a Ford Trucks authorized service immediately. - 112 -...
  • Page 117 OPERATION Braking Emergency brake bellows Discharging the emergency bellows CAUTION Brake air bellows on the drive axle of To discharge the emergency bellows, turn your vehicle have emergency feature. the bolt behind the bellow in tightening To start park brake mechanism again, Emergency bellows are activated in 2 direction (clockwise) completely.
  • Page 118 OPERATION Braking Engine brake (Standard) Activation of the engine brake • Fully compliant with ABS-EBS system Engine Brake Intarder is activated by the 5 step lever on Fig. 1 Fig. 2 the right of the steering. 1. Range Reduced Brake Power Your engine provides the engine brake Engine Brake...
  • Page 119 OPERATION Braking WARNING Intarder oil is cooled with the engine coolant. Check whether the coolant is heated excessively from the coolant temperature indicator especially when the intarder is used in long intervals. When the coolant has reached 105 °C, intarder is deactivated automatically to prevent excessive heating of the engine.
  • Page 120 OPERATION Braking Service Brakes Temperature Alert CAUTION WARNING In case of frequent use of service brakes, the yellow information lamp Depending on the road and traffi c Auxiliary brakes only aff ect the rear turns on (i) and; «Brakes overheating, conditions, the vehicle must be used in wheels.
  • Page 121 OPERATION Braking Automatic hybrid brake mode CAUTION If the right multifunction lever is brought to any position other than (0), automatic hybrid brake mode is deactivated until the lever is brought to position (0) again. Air tubes Drain the water in the tanks every day. Pull the ring attached to the cock until all air In automatic hybrid braking mode, the is discharged to drain the water inside the...
  • Page 122 OPERATION Braking Air Dryer (APU) Auxiliary Air Line CAUTION The electronic air processing unit cleans its fi lter at certain periods. During the cleaning process, the air level decreases and the compressor restarts. This process may be continued for several times in succession, and it is possible to drive the vehicle while the fi lter cleaning process is in progress.
  • Page 123 OPERATION Braking Brake pedal test: You shall press the pedal as follows: conditions. There are some faults that cannot Aft er the detection of the fault, the ignition • The full braking position shall be be directly detected by EBS and shall be switched off and on again to reset maintained for at least 3 seconds.
  • Page 124 Automated transmission and shi ing Automatic and Manual Operation: CAUTION Automatic: Transmission electrical Ford Trucks vehicles with automated control unit selects the best gear Operate the vehicle when the transmission are equipped with a according to the engine and load status.
  • Page 125 OPERATION Shi ing • If the engine brake is not active, the When you shift to D, the transmission shall Keeping the vehicle uphill and slightly start in automatic drive mode and shall transmission shall automatically switch depressing the accelerator pedal shall select the starting gear itself, depending itself to the gear with the best economy cause the transmission to half-clutch, the...
  • Page 126 OPERATION Shi ing Using in Manoeuvre Mode Initial Movement Downhill or Uphill Driving The automatic transmission has -If the gear is shift ed and brakes are Automatic Driving Mode manoeuvring modes to move the vehicle released while the engine is operated forward and backward precisely.
  • Page 127 OPERATION Shi ing When the accelerator is pressed fully, it fi nds another level that can be sensed with the foot, too. If you press beyond this level, transmission downshift s for higher power and allows the engine to reach a higher speed.
  • Page 128 CAUTION Do not to exceed the maximum Transmission is faulty. Stop engine speeds allowed during manual the vehicle and contact a Ford Trucks operation. authorized dealership. Display warnings: Transmission warnings are displayed as 2 digit abbreviations on trip computer.
  • Page 129 Transmission oil temperature has This is displayed when you attempt to reached upper limit. Stop the vehicle. take off the vehicle with a gear higher Please contact a Ford Trucks authorized Reverse, low range than required in manual mode. Select a dealership.
  • Page 130 OPERATION Shi ing High speed drive mode O -road/rocking mode Tractor and Road series vehicles All automatic transmission vehicles have a may some times require to operate release function to rescue the vehicle continuously at high speeds. through off -road/rocking when the When high speed and power are required, traction wheels are stuck on the soft you may turn on the power mode of the...
  • Page 131 "N". and function start parameters on the • PTO is activated by pressing the PTO control unit may be set by a Ford Trucks button on the console. authorized dealer. • Shift ing is not possible when PTO is activated and vehicle is moving.
  • Page 132 OPERATION While driving PTO valve switch WARNING WARNING The driving, braking and manouvering Make sure that the driven wheels are behaviour of the vehicle varies according held on the road while driving, and to the type, weight of the load, and the especially on the off -road.
  • Page 133 • Always drive the vehicle with the properly. Always drive slowly off -road to checked by a FORD OTOSAN authorized engine running and a gear engaged prevent damages to the vehicle. Vehicle dealership.
  • Page 134 OPERATION While driving • Check the depth of the water before Fuel consumption varies according to Workstations driving through the water. • Observe the obstacles like rocks, holes, Fuel consumption depends on the It is not possible to provide a certain value trunks and trenches.
  • Page 135 OPERATION ECAS (Electronically Controlled Air Suspension) Manual Control Unit Using the Manual Control Unit 1. Ignition switch should be in position (On Vehicles with Air Suspension) to activate the air control system by the "manual control unit". 2. Drive axle selection is performed by using buttons no.
  • Page 136 OPERATION ECAS (Electronically Controlled Air Suspension) ECAS indicator interface down. These functions lower or raise the Front axle lift ing system shall be deactivated when 30 km/h speed Axle weight information shows the most vehicle while the keys are pressed as it is is exceeded and the vehicle shall correct information when the vehicle is at in the control.
  • Page 137 OPERATION EBS-ESP 4-Automatic Traction Control: CAUTION CAUTION Main purpose of this function is to prevent skidding of driven axle wheels. ESP is an auxiliary brake system. Always Emergency brake assist cannot increase a) Braking power control: The speeds of remember that no system can change the maximum capacity of braking power.
  • Page 138 OPERATION EBS-ESP ESP Deactivation Mode: You may want to disable ESP on soft road conditions. In this case, press the ESP cancel switch located in the centre console. light is illuminated on the display when this mode is active. - 134 -...
  • Page 139 OPERATION Di erantial Lock What is di erential lock? Engagement of the di erential lock CAUTION 1) Activate the diff erential lock before Diff erential lock is a system that increases If the diff erential lock is not used the capacity of transmission of power running into worsening road conditions.
  • Page 140 OPERATION Di erantial Lock The points to be considered when the The maximum speed shall be 20 km/h 4) You can continue driving observing the di erential lock is activated: when diff erential lock is engaged. legal speed limits according to fl ow of the traffi...
  • Page 141 OPERATION Lane Departure Warning System • If the area where the camera is located WARNING WARNING on the windshield is dirty, fogged, damaged or covered by any object The system may not work under bad Lane Departure Warning System is just •...
  • Page 142 OPERATION Lane Departure Warning System and make sure that the warning light on the instrument panel is turned off . Note: The system is only designed to provide warnings on inadvertent lane departures. The attention of the driver is determined Lane Departure Warning System warning by evaluating a number of entries listed Lane Departure Warning System...
  • Page 143 Note: If you see the following warning on the instrument panel, you shall take your vehicle to a Ford Authorized service. The Lane Departure Warning System shall not be active until the vehicle is inspected by the service.
  • Page 144 OPERATION Emergency braking system Emergency braking system Emergency Braking: If the system WARNING If your vehicle is approaching a stationary continues to detect that you have not the vehicle or another vehicle that is moving control of vehicle to avoid any crash and is A collision warning indicates that a in the same direction as you and the still capable of detecting any possibility of...
  • Page 145 If your vehicle be ready to apply the brakes. Failure to windshield that is not produced by Ford, observe this warning may result in loss of is towed while the system is on, the the system may not work correctly.
  • Page 146 In order to ensure that the radar is working Note: Do not attach a sticker or a fi lm on properly and to check the coverage area, you may contact a Ford Authorized Service the part of the windshield in front of the Radar sensor blockage warning Station camera to prevent the sunlight.
  • Page 147 . Your vehicle shall be inspected by shall be turned off by pressing the off a Ford Authorized Service to have the button. system activated again. Switching the System O and On...
  • Page 148 OPERATION Emergency braking system How may the intervention of the Emergency Braking System, the system shall hold the brakes until you suppress emergency braking system be the system with one of the following suppressed? actions. To release the brakes in such a case: WARNING •...
  • Page 149 OPERATION Driver evaluation function Driver Evaluation of the driver. While aggressive driving in period shall reduce the acceleration score. the course of driving costs points for the Deceleration This function allows evaluation of the driver, proper actions for driving shall bring Frequency of the operation of the brake drivers by analysing all data based on points.
  • Page 150 OPERATION Accessories Co ee Maker Refrigerator Headlamp guard grill User manual of the refrigerator is delivered User manual of the coff ee maker is with the product. delivered with the product. Please read the user manual carefully Please read the user manual carefully before starting to use the refrigerator.
  • Page 151 OPERATION OPERATION Useful Information CAUTION ! YOUR TACHOGRAPH IS NOT CALIBRATED. PLEASE HAVE YOUR TACHOGRAPH CALIBRATED IN AN APPROVED SERVICE SPECIFIED IN THE MANUAL PROVIDED. - 147 -...
  • Page 152 500 km from the fi rst loading point of your vehicle. This intervals. operation should be repeated aft er each nut removal. (750 +- • Use oil and air fi lters approved by Ford Otomotiv Sanayi only. 50Nm) 2. Adding oil 6.
  • Page 153 Authorized dealerships Have your vehicle maintained and repaired by our dealer- ships available countrywide and using genuine Ford spare parts. We wish you a safe trip and a prosperous business! - 149 -...
  • Page 154 MAINTENANCE AND SERVICE...
  • Page 155 MAINTENANCE AND SERVICE Attaching and Detaching a Trailer 5. Wheel (Platform) - Trailer Connection 4-Position the vehicle so that there is a (for 5th wheels of SAF HOLLAND clearance of 20 to 50 mm between the brand) bottom of the semi-trailer and the 5th wheel platform (see Figure 1) 7- Get off the vehicle and visually check that 5th wheel lock has fully engaged.
  • Page 156 MAINTENANCE AND SERVICE Attaching and Detaching a Trailer 5. Wheel (Platform) - Detaching the Semi- CAUTION Trailer (for 5th wheels of SAF HOLLAND brand) If any of the above conditions are not 1- Park the vehicle on fl at and solid ground. met, restart the entire locking procedure 2- Secure and support the semi-trailer from the 2nd step.
  • Page 157 MAINTENANCE AND SERVICE Attaching and Detaching a Trailer Figure 13) CAUTION If there is a damage/fl exion on 5th wheel locking lever and the safety lever, visit the workshop and do not attempt to attach a semi-trailer; a secure connection might not be established. Check all parts for wear/corrosion/ Figure-11 damage.
  • Page 158 MAINTENANCE AND SERVICE Attaching and Detaching a Trailer Drive the vehicle in reverse direction until 1- Block the wheels . Trailer brake the semi-trailer king pin fi ts on the housing Lower the semi-trailer legs to the on the 5th wheel. ground.
  • Page 159 MAINTENANCE AND SERVICE Attaching and Detaching a Trailer 2- Press and hold the semi-trailer brake The surface of the platform should be CAUTION greased with a suffi cient quantity of button on the center console, semi-trailer durable, high pressure <NLGI Class 2> brakes shall be applied as long as the The upper mudguard can be removed grease containing MoS2 or graphite...
  • Page 160 CAUTION manoeuvres of the trailer to the vehicle. If you shall connect a Trailer to your FORD OTOSAN shall not be held vehicle for the fi rst time, have a brake responsible for any damages that occur compatibility test performed to prevent...
  • Page 161 Fuel Tank Flap (lockable) Original steel and aluminium fuel tanks approved by Ford Otosan should be used in Ford Trucks vehicles. Using third party fuel tanks other than the tanks designed and test by Ford Otosan...
  • Page 162 MAINTENANCE AND SERVICE Fuel Quality and Refuelling Spark Arrester CAUTION Washing the exhaust mu Put on a pair of gloves before removing Spark arrester shall be installed at spark arrester as the muffl er and spark hazardous material loading, unloading arrestor is hot.
  • Page 163 MAINTENANCE AND SERVICE Cleaning of Exhaust Filter Cleaning of Exhaust Filter WARNING WARNING The exhaust fi lter retains the smut coming from the exhaust gas and decreases the Changes may be observed in engine and Fill rate of the exhaust fi lter is shown emission values.
  • Page 164 MAINTENANCE AND SERVICE Cleaning of Exhaust Filter The button on the center console shown is cleaning" warning for information. If the above is intended for manual exhaust necessary conditions for exhaust cleaning cleaning. You can perform manual exhaust are not met, "Conditions not suitable fi lter cleaning of the vehicle using this for exhaust fi lter cleaning"...
  • Page 165 MAINTENANCE AND SERVICE Cleaning of Exhaust Filter The button on the center console shown To activate exhaust fi lter cleaning When the manual exhaust fi lter below is the exhaust fi lter cleaning prevention, cleaning operation is completed, the prevention button. You can prevent the Keep the exhaust fi lter cleaning engine speed will again decrease to idle exhaust fi lter cleaning of the vehicle...
  • Page 166 MAINTENANCE AND SERVICE Urea System Your Ford Trucks vehicle with Euro6 Important Points: emission system is equipped with urea Urea system is sensitive to dirt, dust and tanks with a capacity of 55L and 75L. soil. During urea fi lling, ensure that dirt,...
  • Page 167 This coolant temperature and urea quality. faults occurring should be considered may cause blockage of the catalyst. outside of the warranty cover and Ford Otosan will not take any responsibilities! You shall comply with the regulations for preventing the...
  • Page 168 MAINTENANCE AND SERVICE Urea System Engine power shall be reduced %25 by the WARNING engine control unit when the urea level is reduced to a level under 3% in your vehicle When improper urea or fuel is used or with Euro 6 emission level. When the urea urea system is rendered inoperable level is %0, vehicle speed shall be limited because of contaminants mixed in...
  • Page 169 MAINTENANCE AND SERVICE Tires and Wheels Tire profi les WARNING A minimum profi le depth is prescribed for tires by law. Observe the legislation for the Do not forget that the external damages, relevant country. bulges and cracks on the tires may cause blowout of the tire.
  • Page 170 Adjust the pressure of your vehicle’s during the replacement operation, ensure Do not use radial and transversed tires tires by referring to the "Tire pressure" that alloy wheel valve is issued in Ford mixed on your vehicle. Use same type of table. Workshops is used tires on both sides of the same axle.
  • Page 171 MAINTENANCE AND SERVICE Tires and Wheels Check the tire pressure periodically to WARNING CAUTION prevent irregular tire wear. Your wheel is specially polished and Use snow chains only on the outer tyres covered with a transparent protection of your vehicle. layer to protect its brightness.
  • Page 172 MAINTENANCE AND SERVICE Tires and Wheels Wheel position replacement Wheel Chock Wheel Chock Removal: Pull the bracket latch in the direction 1. Remove the wheel chock in direction 2. Wheel Chock Positioning: Pull the bracket latch in the direction 1. Move the wheel chock in the direction 3, Make sure that the latch is positioned on the chock.
  • Page 173 MAINTENANCE AND SERVICE Tires and Wheels TIRE PRESSURE [Bar] Load Index Tire Size Tire 6,25 6,75 7,25 7,75 8,25 8,75 9,00 (Odd / Even) 295/60 R22,5 9.00X22.5 150/147 Even 9000 10000 10500 11000 11600 12000 12300 6000 6200 6400 6700 6900 7100 295/80 R22,5 9.00X22.5 152/148 Even...
  • Page 174 MAINTENANCE AND SERVICE Tires and Wheels DIAGNOSTIC CHART DIAGNOSTIC CHART FAULT POSSIBLE CAUSE OF THE FAULT FAULT POSSIBLE CAUSE OF THE FAULT If the vehicle slips to the side • Brake adjustment is faulty Vehicle is used with excessive load. when it is braked: If the tires are worn on both •...
  • Page 175 MAINTENANCE AND SERVICE Tires and Wheels Jacking The Vehicle Spare Wheel and Tire Replacement Jack can be mechanically geared type or hydraulic type. Before lift ing the vehicle, park the vehicle on a level ground and apply the park brake. If the vehicle is on a slope and it is to be lift ed without applying the parking brake, chock all other wheels.
  • Page 176 MAINTENANCE AND SERVICE Tires and Wheels Side skirt opening mechanism Side skirt panel is moved to the outwards CAUTION of the vehicle on direction 2 aft er it is released of its locks. Carefully lower the spare tire. Take necessary precautions to prevent the tire from falling over your foot.
  • Page 177 MAINTENANCE AND SERVICE Driver Cab Tilting The Cab: CAUTION If you do not take the necessary precautions and pay necessary attention Do not work under the cab before tilting to the cab lift ing procedures, this may it completely. This brings a fatal accident cause fatal accidents.
  • Page 178 MAINTENANCE AND SERVICE Driver Cab Returning the cab to driving position: b) Lift the latch on the cab tilt cylinder up. b) Lower the latch on the cab tilt cylinder To use the jack, remove the specifi ed down cover. 1- On vehicles with manually controlled cab tilt cylinder: Tilting the cab:...
  • Page 179 MAINTENANCE AND SERVICE Driver Cab Returning the cab to driving position: 1) Lift the latch on the cab tilt cylinder up. c) If the warning light is illuminated when you get into your vehicle, then the cab is not correctly locked. Please check. 1) Lower the latch on the cab tilt cylinder down.
  • Page 180 • Check for oil leaks through the tilt cylinder, hoses, lift hydraulic line. • Please visit a Ford Trucks authorized dealership if the fault persists. On power cab tilt cylinders: Cab cannot be tilted •...
  • Page 181 MAINTENANCE AND SERVICE Driver Cab Side shroud Side shroud is opened by holding it from Closing is complete by pulling it the top and bottom as shown in the fi gure backwards only. and then pulling it to the outside (2) of the vehicle and then to the front (2) of the vehicle.
  • Page 182 MAINTENANCE AND SERVICE Engine Running-in Daily Inspections • Check the coolant level. If the level is at minimum or less, add 50% distilled water and 50% antifreeze (WSS M97B44 D) mixture. • Check windshield washer liquid level, add clean water if the level is dropped. •...
  • Page 183 Use oil with the specifi cations approved • • Park the vehicle on a level ground. by Ford Otosan only for your engine. Switch off the ignition, apply the Using improper oil for your engine may parking brake, and take the necessary cause serious and costly faults.
  • Page 184 Add oil if the level is less than MIN, engine CAUTION performed in Ford Trucks authorized oil fi ller cap is on the cylinder head cover. dealerships. When the engine oil level is reduced Wipe the surroundings of the cap before to the minimum level, “engine oil level...
  • Page 185 Engine A er the measurement: CAUTION Low Engine Oil Pressure Stop the engine. Contact a Ford Cargo If engine oil level is not blow the MIN Excessive oil is harmful for your engine. Authorized Dealership. level, drive the vehicle for a little more to...
  • Page 186 Cleaning the engine: Please visit the nearest Ford Trucks •It shall light up for 3 seconds and dim out Do not apply pressurized water to the authorized dealership.
  • Page 187 MAINTENANCE AND SERVICE Engine On-chassis fuel fi lter (Fuel pre-fi lter) Fuel does not fl ow to the engine and system takes air when the vehicle runs out of fuel or when the low quality fuel is frozen in the fi lter. Aft er performing the necessary corrective action, bleeding air from the system is performed by the hand pump.
  • Page 188 Ensure that the antifreeze the hood. The coolant level shall be will freeze and prevent fl ow of fuel to complies with the Ford specifi cations between the MIN and the MAX marks the engine; and the engine will not start.
  • Page 189 You may fi nd more information on the CAUTION maintenances and contact information for the Ford Trucks authorized dealerships in Do not refi ll with water when the cooling the Warranty Manual. system of a hot engine is empty or its coolant is missing.
  • Page 190 MAINTENANCE AND SERVICE Engine Cleaning of water separation valves on Press on the air fi lter valve (1) and fi lter the air intake system inlet pipe valve (3) from their external There are 3 valves for separation of surfaces and ensure that the dust and water and dust in the air intake system mud inside the valves is drained.
  • Page 191 MAINTENANCE AND SERVICE Engine Inspection and Cleaning of the cavity and removed from the vehicle. 1-Start Flyscreen 2-Stop CAUTION You can do the following with Two Dirty fl yscreen prevents air fl ow to Buttons: the intercooler, thus to the radiator, •...
  • Page 192 MAINTENANCE AND SERVICE Engine WARNING Clutch fl uid damages painted surfaces. Take necessary precautions to prevent spilling over the painted surfaces while adding fl uid. WARNING The cover of the clutch fl uid reservoir shall always be tightly closed. Ingress Clutch fl...
  • Page 193 MAINTENANCE AND SERVICE Steering Wheel Steering Fluid Fluid level check: 4- The oil level must be between the lines 1- Tilt the cab shown in the fi gure. 2- Wipe the dipstick with a clean cloth and Steering fl uid reservoir is located under the open its clip.
  • Page 194 MAINTENANCE AND SERVICE Towing the Vehicle Towing of the vehicle requires specialist knowledge that is not explained in this manual. Make sure that the vehicle is towed by specialist staff . Press the draw pin cover from the side shown with an arrow. Cover shall rotate Remove the draw pin and attach the and open.
  • Page 195 MAINTENANCE AND SERVICE Towing the Vehicle While towing your vehicle Procedures to be Performed: WARNING • If your engine is operating, have your vehicle towed as your engine is Do not tow the vehicle crosswise. CAUTION operated. If it is not possible to operate Risk of Accident your engine, brake air pressure may be •...
  • Page 196 Danger of explosion harming the environment. Return the Avoid sparks! Observe the safety warnings, batteries to a FORD OTOSAN authorized Do not work with open fi res or lights near protection precautions and manners dealership or a collecting facility for waste batteries.
  • Page 197 MAINTENANCE AND SERVICE Electrical Systems Disconnecting the battery terminals WARNING Risk of short circuit occurs when the positive terminal of the battery connected contacts the components of the vehicle. Thus, the gas mixture that may easily explode may ignite. You and other persons may get injured in such a condition.
  • Page 198 MAINTENANCE AND SERVICE Electrical Systems Connecting the battery terminals Open the upper connection profi le of the Checking the electrolyte level step bracket under the battery cover in the direction of the arrow. CAUTION Remove the key from the ignition switch. Turn off all consumers.
  • Page 199 MAINTENANCE AND SERVICE Electrical Systems • Open the battery housing cover and • Keep the spare batteries in a well- remove it. ventilated environment. • Remove the plugs. • Turn off all other consumers. • Check the battery acid concentration Flashing of the battery condition indicator level and correct if required.
  • Page 200 MAINTENANCE AND SERVICE Electrical Systems • Disconnect the negative jumper cable • Always use booster cables with from the spare battery fi rst, and then the insulated clamps and adequate size vehicle battery. Disconnect the positive cable. Do not disconnect the battery cable in the same way.
  • Page 201 MAINTENANCE AND SERVICE Electrical Systems Fuse and Relay Table - 197 -...
  • Page 202 MAINTENANCE AND SERVICE Electrical Systems VALUE SYSTEM VALUE SYSTEM AUTOMATIC TRANSMISSION ELECTRONIC AIR PRESSURE FS001 30 A FS021 CONTROL UNIT - 1 UNIT FS002 40 A WINDSHIELD HEATING - 1 FS022 20 A BODY CONTROL UNIT - 2 FS003 40 A WINDSHIELD HEATING - 2 FS023 10 A...
  • Page 203 MAINTENANCE AND SERVICE Electrical Systems VALUE SYSTEM VALUE SYSTEM FS036 20 A BODY CONTROL UNIT - 7 AFTER SALES CAB CONNECTOR & FLEET FS052 20 A MONITORING UNIT FS037 RIGHT AND LEFT ARM FS053 15 A LIGHTER TIRE PRESSURE DISPLAY UNIT / TOLL OBD (ON BOARD DIAGNOSIS SYSTEM) FS054 FS038...
  • Page 204 MAINTENANCE AND SERVICE Electrical Systems VALUE SYSTEM VALUE SYSTEM FS068 INSTRUMENT PANEL - IGNITION FS085 10 A REVERSING LAMPS FS069 ELECTRONIC AIR PRESSURE UNIT - IGNITION FS087 20 A FUEL HEATER FS070 7.5 A INTARDER - IGNITION FS088 7.5 A 7-PIN TRAILER CONNECTOR - IGNITION FS071 TACHOGRAPH - IGNITION...
  • Page 205 MAINTENANCE AND SERVICE Electrical Systems VALUE SYSTEM VALUE SYSTEM 24V 40A IGNITION/START - 1 EMPTY 24V 40A IGNITION/START - 2 24V 40A CAB LIFTING MOTOR 12V 20A POWER OUTLETS (SEALED RELAY) 24V 20A AIR HORN 24V 20A LIGHTING WORKING LAMP 24V 20A BRAKE LAMPS 24V 40A...
  • Page 206 MAINTENANCE AND SERVICE Electrical Systems Trailer installation kits Diode directions FUSE BOX FRONT VIEW CARTRIDGE 4 The diodes shall be fi tted into the slots in clockwise order with a value of 1.0 shown on them. Trailer installation kits located in the trunk of your vehicle should be kept in the trunk or inserted into the parking sockets when not in use.
  • Page 207 MAINTENANCE AND SERVICE Changing Bulbs Removing the headlamp rear cover Open the door, rotate the removable locks Pull backwards from the section of the on the part in the direction of the arrow. part that are indicated with arrows. - 203 -...
  • Page 208 MAINTENANCE AND SERVICE Changing Bulbs Bulb types to be used: Main Beam: H1 24V 70W Dipped Beam: H7 24V 70W Fog Lamp: H11 24V 70W CAUTION Do not touch the bulbs with your hands when you are replacing the halogen bulbs, otherwise the bulbs will never work again.
  • Page 209 MAINTENANCE AND SERVICE Changing Bulbs High beam Headlamp dipped beam Fog lamp Remove the connector behind the bulb Remove the connector behind the bulb Remove the bulb by rotating it counter- by pulling it out fi rst to replace the dipped clockwise and unlocking it to replace the by pulling it out fi rst to replace the main fog lamp bulb.
  • Page 210 MAINTENANCE AND SERVICE Locations of the Tools in the Vehicle PARTS PART NAME LOCATION PARTS PART NAME LOCATION ON THE TOOLBOX ON THE TOOLBOX JACK BEHIND THE TRAILER BEHIND THE PASSENGER SEAT CONNECTION DRIVER’S SEAT WIRE ON THE TOOLBOX ON THE TOOLBOX TOOLBOX BEHIND THE TIRE INFLATION...
  • Page 211 MAINTENANCE AND SERVICE Questions and Remedies FAULT CAUSE AND REMEDY ENGINE IS STALLING Transfer pump does not intake, check the front fi lter. Check main fuel fi lter. The hole on the fuel tank cover may be clogged. Open it. There is water in the fuel.
  • Page 212 MAINTENANCE AND SERVICE Questions and Remedies FAULT CAUSE AND REMEDY ENGINE IS Coolant level is low. Top up. OVERHEATING An object may be blocking the front of the radiator. Please check. Radiator cores may be dirty. Clean the radiator. Water pump belt adjustment is faulty Have them inspected. Exhaust system may be clogged, have it inspected.
  • Page 213 SUPPLY POWER Exhaust or intake manifold is loose Contact an authorized dealer. Wrapping on turbine shaft bearings. It should be repaired. Turbo pressure may be lower than necessary. You are recommended to contact nearest FORD OTOSAN authorized dealership. - 209 -...
  • Page 214 TECHNICAL SPECIFICATIONS - 210 -...
  • Page 215 TECHNICAL SPECIFICATIONS Labels Vehicle Identifi cation Plate Over the right chassis arm of the Engine label vehicle: Metal label with the engine type and serial Chassis number is located under the number inscribed on it is placed on the front bonnet and on the chassis right lower right side of the turbocharger intake hand-hand side arm and on the right pipe.
  • Page 216 TECHNICAL SPECIFICATIONS Fluid Filling Capacities SPECIFICATION USAGE AREA DESCRIPTON CAPACITY SAE NO. FORD SPECIFICATION NO. ENGINE OIL 5W30 WSS-M2C213-A1 (OIL FILTER INCLUDED) TRANSMISSION ZF 12 TX 2620 23.5L 75W80 FORD XSS-510 18.5L 85W140 BC46-19K261-AB DIFFERENTIAL API GL-5 FORD XSS-470 12.5 L...
  • Page 217 (**) This is used as required in maintenances. (***) Instead of lithium based chassis greases in operating conditions from-15°C to-40°C Refer to latest Ford Trucks Periodical Maintenance Sheet or contact a Ford authorized dealership for oil replacement intervals. - 213 -...
  • Page 218 TECHNICAL SPECIFICATIONS Engine Specifi cations 12.7 LT 500 PS Number of cylinders Displacement 12700cc Bore 130 mm Compression ratio 17 / 0.5 /1 Minimum Engine Speed Without Load 550 ± 10 Maximum Engine Speed With Load 1800 ± 20 Intake: 0.4mm Valve Clearance Exhaust: 2.4mm Ignition Sequence...
  • Page 219 TECHNICAL SPECIFICATIONS Transmission Specifi cations Transmission gear ratios 12 TX 2620 TD HIGH HIGH RANGE RANGE 16,688 12,924 5TH GEAR 2,174 1,684 GEAR 9,926 7,688 6TH GEAR 1,291 GEAR 5,895 4,565 REVERSE 15,537 12,033 GEAR GEAR 3,655 2,831 GEAR - 215 -...
  • Page 220 Installation of Upper structure You can access the web portal designed to -List of superstructure builders listed as be a guide for Ford Trucks upper structure recommended fi rm as per the inspections manufacturers from the following address: of Ford Otosan.

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