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PRODUCT INSTRUCTIONS
TUBE SPINNING NOZZLE 15K/22K
PI-123
The Tube Spinning Nozzle is assembled from three components: the
nozzle body, the sleeve, and the front nozzle (multiple types available).
The sleeve spins at an ultra-high rpm to provide streak-free cleaning and
polishing in a single pass. The front nozzle blasts free large deposits and
provides propulsion. The nozzle is self-propelling and can be used on
both rigid and flexible tube cleaning lances.
Read these instructions thoroughly before installing, connecting, or using the
TUBE SPINNING NOZZLE. If any questions remain, call JETSTREAM at (800) 231-
8192 or (832) 590-1300. Also read the yellow JETSTREAM SAFETY WARNING
pamphlet included with the shipment of your new TUBE SPINNING NOZZLE and
reproduced inside this publication. This product is sold with the understanding
that the purchaser agrees to thoroughly train all operators and maintenance per-
sonnel in the correct and safe installation, operation and maintenance of the prod-
uct and to provide adequate supervision of personnel at all times. Retain these
instructions for future reference. If this product is resold or otherwise conveyed,
purchaser must pass on the instructions to the new user.
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Summary of Contents for JETStream PI-123
- Page 1 Read these instructions thoroughly before installing, connecting, or using the TUBE SPINNING NOZZLE. If any questions remain, call JETSTREAM at (800) 231- 8192 or (832) 590-1300. Also read the yellow JETSTREAM SAFETY WARNING pamphlet included with the shipment of your new TUBE SPINNING NOZZLE and reproduced inside this publication.
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Page 2: Table Of Contents
Section 6: Service ................20 Section 7: Troubleshooting ............21 Appendix A Exploded View ................22 Appendix B Tube Spinning Nozzle Options ............23 Tube Spinning Nozzle Flow Chart ..........24 Cap Nozzle Flow Chart ..............25 Accessories .................26 Cap Nozzle ..................26 Warranty ..................38 PI-123 May 2017... -
Page 3: Section 1: Safety
Pressure Waterjetting Equipment” published by the Waterjet Technology Association, as well as any applicable OSHA regulations, standards and guidelines. Should any questions arise concerning safe and proper procedure, contact JETSTREAM prior to the installation or use at (800) 231-8192 or (832) 590-1300. May 2017 PI-123... - Page 4 (NPT) thread for sealing purposes. Do not let tape overlap the male pipe thread end. Tape fragments may enter system water stream and clog nozzle’s orifices. Do Not use a component with missing or damaged threads on the high pressure connections. PI-123 May 2017...
- Page 5 Supervisors should demonstrate the potential danger of discharge jet(s) by showing all new operators the effect of a waterjet by cutting a scrap piece of wood such as a 2” x 4”. May 2017 PI-123...
- Page 6 PPE, including body armor rated for PI-123 May 2017...
- Page 7 11. Do not use a control gun that does not have a trigger guard. 12. Never tie, wedge or clamp a control gun’s trigger in the closed position. May 2017 PI-123...
- Page 8 7. Do not use a pressure relief valve as a combination relief and throttling device. 8. Keep relief valve dry during freezing conditions. NOTE: Pressure relief devices are imperative for the protection of both operator and equipment from dangerous over-pressurization. PI-123 May 2017...
- Page 9 2. Nozzle flow ratings must be compatible with pump discharge and pump pressure rating. A flow rating is stamped on the side of JETSTREAM’S nozzles. (See Nozzle Flow Rating Chart in JETSTREAM Catalog.) 3. Use only nozzles with a manufacturer’s pressure rating of at least the operating pressure or a burst rating or no less than 3.0 times the desired...
- Page 10 Wrench connection 1 1/2 - 2 turns past hand tight. A minimal thread engagement of four (4) threads should exist on all Jetstream NPT pipe connections. For 22,500 psi models - Apply anti-gall compound to the gland threads and male cone on control gun front barrel.
- Page 11 “double back” toward operator within large diameter pipe. C. Anti-withdrawal device prevents the lance from exiting the tube or pipe. Contact JETSTREAM for additional information regarding these products. 9. Use only nozzles designed for use with flex lances (i.e. nozzle drilled with sufficient rearward orifices so nozzle pulls lance through tube.)
- Page 12 For 10,000 psi waterblast service all fittings and hose should have a minimum burst rating of 25,000 psi; for 15,000 psi service they should have a minimum burst rating of 37,500 psi; for 20,000 psi service PI-123 May 2017...
- Page 13 Do not put any piece of repaired equipment into service if its performance is questionable. If repaired equipment performance is questionable, call manufacturer of repair parts for assistance. This section concludes all the same information included in the yellow JETSTREAM SAFETY WARNING pamphlet (PI-082). May 2017 PI-123...
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Page 14: Section 2: Product Description
1000 / 1400 / 1500 Minimum Operating Pressure (bar) Maximum Flow (l/min) Inlet Connection BSPP, M7, MP, NPT, 5/16-24 Cap Nozzles Accepted FB, FM, FP, HPEL, HPER, HPFR, HPFL NOTE: See Appendix B for list of PNs and accessories. PI-123 May 2017... -
Page 15: Section 3: Preparation For Use
3.4 Remove the Tube Spinning Nozzle from service if the body, sleeve, thruster, or front nozzle show signs of cracking or excessive abrasion. 3.5 Review Flow Charts in Appendix B to decide on nozzle configuration and proper flows for application. May 2017 PI-123... -
Page 16: Section 4: Setup
NOTE: DO NOT use Teflon tape on 22K PSI connections. 2. Install the nozzle bodies by using appropriate open end wrench on flats found on body and tighten until firmly snug. NOTE: Do NOT OVERTIGHTEN; damage to coned sealing surface could result. PI-123 May 2017... - Page 17 NOTE: There should be approximately 1/16” to 1/8” clearance between the sleeve and the front nozzle. With a knife or other sharp object, clear any Teflon tape or exposed compound between the nozzle and sleeve. Confirm that sleeve spins freely. May 2017 PI-123...
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Page 18: Section 5: Operation
10 microns be used on the water supply inlet. A strainer (100 mesh minimum) must also be used in the water tank (if equipped with tank). DANGER Failure to follow the following instructions will cause unsafe conditions, severe injury can result. PI-123 May 2017... - Page 19 • Place barricades with warning signs or barricade tape around work area. This includes the waterblast unit and all high-pressure hoses. • Operator must be outfitted with proper safety apparel (refer to yellow JETSTREAM SAFETY WARNING pamphlet). Body armor is strongly recommended. May 2017...
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Page 20: Section 6: Service
WD-40® or other penetrating oil to nozzle body and sleeve. Reassemble Tube Spinning Nozzle per installa- tion instructions. See YouTube channel for videos on various Jetstream products. WARNING Remove the nozzle from service if: a) The body, sleeve, or front nozzle shows signs of cracking or other damage. -
Page 21: Section 7: Troubleshooting
Nozzles worn Replace nozzles longer come up Sleeve worn Replace sleeve to pressure Nozzle body worn Replace nozzle body * Remove nozzle and sleeve, clean parts thoroughly. Inspect for wear, debris or damage to bearing surfaces. May 2017 PI-123... -
Page 22: Appendix A Exploded View
Appendix A Exploded View 15K BODY (NPT, M7, BSPP CONNECTIONS) 15K SLEEVE 15K CAP NOZZLE (FP, FM, FB) 22K BODY (MP LH/RH CONNECTIONS) 22K SLEEVE 22K CAP NOZZLE (HPFR, HPFL, HPER, HPEL) Figure C PI-123 May 2017... -
Page 23: Tube Spinning Nozzle Options
*MP connection uses HPFR/HPFL/HPER/HPEL cap nozzle. Lengths are HPFR and HPFL/HPER and HPEL respectively. SOLD SEPARATELY **Assembly 64851 is rated to 20K PSI max ***Connection is male inlet x male outlet Note: See Appendix B for information on flows and cap nozzles May 2017 PI-123... -
Page 24: Tube Spinning Nozzle Flow Chart
Tube Spinning Nozzle Flow Chart PI-123 May 2017... -
Page 25: Cap Nozzle Flow Chart
Cap Nozzle Flow Chart May 2017 PI-123... -
Page 26: Accessories
Specify number corresponding the desired flow and pressure to desired pattern from nozzle from chart below. Example: size and pattern charts. a flow rate number of 7 will flow 6.6 gpm at 6,000 psi. HYPHEN PI-123 May 2017... - Page 27 12 Jets Total 16 Jets Total 20 Jets Total Diameter Length Min Flow #7 Min Flow #4 Min Flow #6 Min Flow #5 Min Flow #6 Min Flow #4 Min Flow #6 1.040" (26.4 mm) 1.47" (37.3 mm) May 2017 PI-123...
- Page 28 FM7 SERIES TUBE CLEANING NOZZLES • For use with Jetstream flex lances that have male M7 Flat Seal end fittings • Heat-treated stainless steel • Copper Crush Washer must be installed for seal connection between the nozzle and lance • Maximum working pressure: 15,000 psi (1034 bar) •...
- Page 29 17 Jets Total Min Flow #5 Min Flow #5 Min Flow #6 RIGID LANCE ONLY * Copper crush washer required for flat seal connections. See table below. SIZE PART NO. 59932 1/8” BSPP 59933 1/4” BSPP 59934 May 2017 PI-123...
- Page 30 8 Back 30° 8 Back 30° 8 Back 30° Min Flow #3 Min Flow #3 Min Flow #3 PATTERN 2 16 Back 30° 16 Back 30° 16 Back 30° Min Flow #6 Min Flow #6 Min Flow #6 PI-123 May 2017...
- Page 31 2 = 3/8˝ Threads 3 = 9/16˝ Threads PATTERN Specify number corresponding to desired pattern from charts on following pages. FLOW RATING ow rating chart. ow rating number of ow 10.7 gpm (40.6 lpm) at 16,000 psi (1,103 bar). May 2017 PI-123...
- Page 32 • Both series have three sizes with six patterns each and fourteen flow ratings to choose. HPER3 & HPEL3 • Custom patterns and flows available. PI-123 May 2017...
- Page 33 FLEX OR RIGID LANCES PATTERN 6 1 Front 1 Front 1 Front 3 Radial 4 Radial 4 Radial 6 Back 6 Back 8 Back Min Flow #4 Min Flow #5 Min Flow #5 FLEX OR RIGID LANCES May 2017 PI-123...
- Page 34 2 Front 3 Front 3 Front 3 Forward 3 Forward 4 Forward 8 Back (45˚) 10 Back (45˚) 8 Back (30˚) 8 Back (45˚) Min Flow #5 Min Flow #6 Min Flow #8 FLEX OR RIGID LANCES PI-123 May 2017...
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Page 38: Warranty
Jetstream in Houston, Jetstream FS Solutions Rental Center, the customer’s location, or at other locations approved by Jetstream. Labor is furnished only when the unit or part is returned to the factory or when travel and expenses are paid by the purchaser. Freight, travel and expenses incurred in connection with repair or warranty are excluded from this warranty and shall be paid by the purchaser. - Page 39 6. Items subject to misuse, negligence, accident or improper mainte- nance. *NOTE* The use of any part other than ones approved by Jetstream may invalidate this warranty. Jetstream reserves the right to determine, in its sole discretion, if the use of non-approved parts invalidates the warranty.
- Page 40 Capacity ratings, features, and specifications vary depending upon the model and type of service. Application approvals must be obtained from Jetstream; contact your representative for application approval. We reserve the right to change or modify our product specifications, configurations, or dimensions at any time without notice.