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JETStream TUBE SPINNER PI-123 Product Instructions

Tube spinning nozzle
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TUBE SPINNER™
TUBE SPINNING NOZZLE
PRODUCT INSTRUCTIONS
PI-123
The Tube Spinning Nozzle is assembled from three components:
the nozzle body, the sleeve, and the front nozzle (multiple types
available). The sleeve spins at an ultra-high rpm to provide streak-
free cleaning and polishing in a single pass. The front nozzle blasts
free large deposits and provides propulsion. The nozzle is self-
propelling and can be used on both rigid and flexible tube cleaning
lances.
Read these instructions thoroughly before installing, connecting, or using the
Tube Spinning Nozzle. If any questions remain, call JETSTREAM at (800) 231-8192
or (832) 590-1300. Also read the yellow JETSTREAM SAFETY WARNING pamphlet
included with the shipment of your new Tube Spinning Nozzle and reproduced
inside this publication. This product is sold with the understanding that the
purchaser agrees to thoroughly train all operators and maintenance personnel in
the correct and safe installation, operation and maintenance of the product and to
provide adequate supervision of personnel at all times. Retain these instructions
for future reference. If this product is resold or otherwise conveyed, purchaser must
pass on the instructions to the new user.

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Summary of Contents for JETStream TUBE SPINNER PI-123

  • Page 1 Read these instructions thoroughly before installing, connecting, or using the Tube Spinning Nozzle. If any questions remain, call JETSTREAM at (800) 231-8192 or (832) 590-1300. Also read the yellow JETSTREAM SAFETY WARNING pamphlet included with the shipment of your new Tube Spinning Nozzle and reproduced inside this publication.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Section 1: Safety ..................... 3 Section 2: Product Description ............14 Section 3: Preparation for Use ............15 Section 4: Setup .....................16 Section 5: Operation ...................19 Section 6: Service ..................21 Section 7: Troubleshooting ..............22 Appendix A ......................23 Appendix B ......................

  • Page 3: Section 1: Safety

    High Pressure Waterjetting Equipment” published by the Waterjet Technology Association, as well as any applicable OSHA regulations, standards and guidelines. Should any questions arise concerning safe and proper procedure, contact JETSTREAM prior to the installation or use at (800) 231-8192 or (832) 590-1300. January 2022 PI-123...
  • Page 4 GENERAL WATERBLAST 1. Use only clear, clean water in high pressure system. 2. Place barricades with warning signs or barricade tape around work area. 3. Outfit all operators with Personal Protective Equipment (PPE). Hard hat with plastic face shield, rainsuit, non-skid knee boots with metatarsal protection, gloves, ear protection and body armor rated for operating pressures are considered minimum safety equipment.
  • Page 5 11. Properly tighten all high pressure connections. All NPT connections must have a minimum engagement of four (4) threads. Pipe (NPT) connections should be made up hand tight plus two (2) full wrenched turns. Do not tighten NPT threads past two (2) wrenched turns. Use wrench flats (when available) or a properly adjusted smooth jaw plier wrench (JS PN 64119) for tightening components.
  • Page 6 18. If equipment malfunctions or a system malfunction is suspected, immediately stop cleaning activity and relieve the pressure in the system before attempting any repairs. Always follow the manufacturer’s repair instructions. 19. Only trained persons should be authorized to perform any maintenance or repair.
  • Page 7 increased risk associated with the deviation, and operators are wearing all appropriate PPE, including body armor rated for the operating pressure. 3. Prior to use, thoroughly check control gun or control device for smooth and proper operation. Control guns and control devices should also be checked for proper operation before each operating shift.
  • Page 8 11. Do not use a control gun that does not have a trigger guard. 12. Never tie, wedge or clamp a control gun’s trigger in the closed position. 13. All electric throttle control cords should be rated for wet conditions. All cord connections and switches should be kept out of water.
  • Page 9 8. Keep relief valve dry during freezing conditions. NOTE: Pressure relief devices are imperative for the protection of both operator and equipment from dangerous over-pressurization. HIGH PRESSURE HOSE 1. Read General Safety section prior to connecting high pressure hose. 2. Do not use a high pressure hose with a burst rating less that 2.5 time the pressure at which it will operate.
  • Page 10 Wrench connection 1 1/2 - 2 turns past hand tight. A minimal thread engagement of four (4) threads should exist on all Jetstream NPT pipe connections. Use wrench flats (when available) or a properly adjusted smooth jaw plier wrench (JS PN 64119) to tighten nozzle.
  • Page 11 Serious injury may occur should a lance with live nozzle exit tube. Use anti-withdrawal device to prevent lance from exiting tube unexpectedly. 8. The following JETSTREAM lance accessories are strongly recommended for safer lance operation: A. Lance Strain Relief - Helps prevent lance inlet end fitting failure.
  • Page 12 RIGID TUBE CLEANING LANCES 1. Read General Safety section and Nozzle Safety Warnings prior to connecting rigid lances. 2. Do not use a rigid lance with a burst rating less that 3.0 times the pressure at which it will operate. 10,000 psi operating pressure rigid lances must have a minimum 30,000 psi burst rating.
  • Page 13 Do not put any piece of repaired equipment into service if its performance is questionable. If repaired equipment performance is questionable, call manufacturer of repair parts for assistance. This section concludes all the same information included in the yellow JETSTREAM SAFETY WARNING pamphlet (PI-082). January 2022 PI-123...

  • Page 14: Section 2: Product Description

    SECTION 2: PRODUCT DESCRIPTION The Tube Spinning Nozzle is assembled from three components: the nozzle body, the sleeve, and the front nozzle (multiple types available). The sleeve spins at an ultra-high rpm to provide streak-free cleaning and polishing in a single pass. The front nozzle blasts free large deposits and provides propulsion.

  • Page 15: Section 3: Preparation For Use

    SECTION 3: PREPARATION FOR USE 15K Tube Spinner with FP Nozzle 22K Tube Spinner with HPF Nozzle Nozzle Sleeve Body Nozzle Sleeve Body 3.0 BEFORE PUTTING TUBE SPINNING NOZZLE INTO SERVICE NEW TUBE SPINNING NOZZLE 3.1 Check the Tube Spinning Nozzle carefully upon removal from its shipping container for damage.

  • Page 16: Section 4: Setup

    SECTION 4: SETUP 4.0 CONNECTING TUBE SPINNING NOZZLE Prior to the start of any job, make sure that the use of only high pressure rated fittings and hoses are in the waterblasting system. Connect the body to the system according the appropriate connection rating below.
  • Page 17 2. Install the nozzle bodies by using appropriate open end wrench on flats found on body and tighten until firmly snug. NOTE: DO NOT OVERTIGHTEN; damage to coned sealing surface could result. 4.3 SLEEVE AND FRONT NOZZLE Assemble the sleeve and the appropriate front nozzle to the previously connected body.
  • Page 18 3. Install appropriate HPFR/HPFL/HPER/HPEL front nozzle by using appropriate open-end wrench on flats found on cap nozzle and tighten until firmly snug. NOTE: DO NOT OVERTIGHTEN; damage to coned sealing surface could result. NOTE: There should be approximately 1/16” to 1/8” clearance between the sleeve and the front nozzle.

  • Page 19: Section 5: Operation

    SECTION 5: OPERATION 5.0 OPERATING TUBE SPINNING NOZZLES As per the WJTA-IMCA Recommended Practices, all operators shall follow the OSHA regulations for personal protective equipment. (OSHA guidelines for Personal Protective Equipment are available in document number 3151-12R 2004, which can be obtained from www.osha.gov.) All operators shall be issued suitable head protection, eye protection, hearing protection, body protection, hand and foot protection and respiratory protection (if needed).
  • Page 20 Place barricades with warning signs or barricade tape around work area. This includes the waterblast unit and all high-pressure hoses. • Operator must be outfitted with proper safety apparel (refer to yellow JETSTREAM SAFETY WARNING pamphlet). Body armor is strongly recommended. PI-123 January 2022...

  • Page 21: Section 6: Service

    WD-40® or other penetrating oil to nozzle body and sleeve. Reassemble Tube Spinning Nozzle per installation instructions. See YouTube channel for videos on various Jetstream products. https://www.youtube.com/user/JetstreamWaterblast Remove the nozzle from service if: A.

  • Page 22: Section 7: Troubleshooting

    SECTION 7: TROUBLESHOOTING 7.0 TUBE SPINNING NOZZLE TROUBLESHOOTING Problem Possible Cause Remedy Will not spin Debris Clean* Nozzles worn or wrong size Replace nozzles Weep hole leak Fitting loose Tighten fitting Sealing surfaces worn Re-dress or replace Excessive flow Debris Clean* or pump will no Nozzles worn...
  • Page 23 APPENDIX A Exploded View Figure C January 2022 PI-123...
  • Page 24 APPENDIX B Tube Spinning Nozzle Options 15K PSI LENGTH W/ OUTSIDE DIAMETER ASSEMBLY FLOW SLEEVE BODY CAP NOZZLE* CONNECTION TYPE PART NO. RATE PART NO. PART NO. FEMALE INLET X MALE OUTLET 52146 0.375 2.72 52141 52143 1/16" NPT 52147 0.375 2.72 52142...
  • Page 25 Tube Spinning Nozzle Flow Chart January 2022 PI-123...
  • Page 26 Cap Nozzle Flow Chart PI-123 January 2022...
  • Page 27 This page intentionally left blank. January 2022 PI-123...
  • Page 28 APPENDIX C Accessories Cap Nozzle SELECTION & PART NUMBERING Use the part numbering instructions given below for ordering tube nozzles. NOZZLE PART NUMBERING • For use with flex or rigid lances that have male pipe threads (NPT Male) • Recessed orifices for protection from surface abrasion or damage by wrenches •...
  • Page 29 PATTERNS SIZES For FLEX or For FLEX or For FLEX or For FLEX or For FLEX or For RIGID For RIGID Shown Actual Size RIGID Lance RIGID Lance RIGID Lance RIGID Lance RIGID Lance Lance ONLY Lance ONLY FP1 — 1/16" NPT Fml* 1 Front 1 Front 1 Front...
  • Page 30 FM7 SERIES TUBE CLEANING NOZZLES • For use with Jetstream flex lances that have male M7 Flat Seal end fittings • Heat-treated stainless steel • Copper Crush Washer must be installed for seal connection between the nozzle and lance •...
  • Page 31 * Copper crush washer required for flat seal connections. See table below. SIZE PART NO. 59932 1/8” BSPP 59933 1/4” BSPP 59934 January 2022 PI-123...
  • Page 32 TP SERIES THRUSTERS TUBE CLEANING NOZZLES • Used in combination with Tube Spinners or other nozzles that do not have rear jets to provide thrust for pulling through tubes. • Rear orifices recessed for protection from surface abrasion or damage by wrenches. •...
  • Page 33 January 2022 PI-123...
  • Page 34 HPFR/HPFL TUBE CLEANING NOZZLES • Designed for use with flex or rigid lances. • HPFR nozzles feature right-hand female medium pressure tube connections. • HPFL nozzles feature left-hand female medium pressure tube connections. • Recessed orifices provide protection from surface abrasion that could distort waterjets.
  • Page 35 January 2022 PI-123...
  • Page 36 PI-123 January 2022...
  • Page 37 This page intentionally left blank. January 2022 PI-123...

  • Page 38: Warranty

    Exclusive Remedy. Should any warranted product fail during the warranty period, Jetstream will cause to be repaired or replaced, as Jetstream may elect, any part or parts of such Waterblast Unit, Bareshaft Pump, or Fluid End that the examination discloses in Jetstream’s sole judgment to be defective in material or factory...
  • Page 39 6. Items subject to misuse, negligence, accident or improper maintenance. *NOTE* The use of any part other than ones approved by Jetstream may invalidate this warranty. Jetstream reserves the right to determine, in its sole discretion, if the use of non-approved parts invalidates the warranty.
  • Page 40 Capacity ratings, features, and specifications vary depending upon the model and type of service. Application approvals must be obtained from Jetstream; contact your representative for application approval. We reserve the right to change or modify our product specifications, configurations, or...