DINGLI JCPT2223RT Operators Manual With Maintenance Information
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DINGLI JCPT2223RT Operators Manual With Maintenance Information

Self-propelled rough-terrain scissor lifts
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P.N.51885
SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS
Part Number: SM0117123MN_Rev1.0
Zhejiang Dingli Machinery Co., Ltd.
OPERATOR'S MANUAL
with Maintenance Information
for JCPT2223RT
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL
WARNING
First Edition, August 2018
10/2018

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  • Page 1 OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL Part Number: SM0117123MN_Rev1.0 Zhejiang Dingli Machinery Co., Ltd. First Edition, August 2018...
  • Page 2 OPERATOR’S MANUAL with Maintenance Information Version of the Record Version of the Record Version Number Create Date SM01117123MN_Rev1.0 …………………………………………………………………… 2018-08...

  • Page 4: Table Of Contents

    Comply with employer, job site and part of your machine and should remain with governmental rules. the machine at all times. If you have any questions, please call DINGLI Machinery. Read, understand and follow the instructions in this and other manuals supplied with this machine.
  • Page 5 P.N.51885 10/2018 Contact us: AKER Zhejiang Dingli Machinery Co., Ltd. 1255 Baiyun South Road. Leidian Town. Deqing Zhejiang China Tel: +86-572-8681688 Fax: +86-572-8681690 Web: www.cndingli.com E-mail:market@cndingli.com ISTRIBUTOR Magni Telescopic Handlers Via Magellano 22, 41013 Castelfranco Emilia – Modena Italia Tel. +39 059 8630811...

  • Page 6: Safety Rules

    OPERATOR’S MANUAL with Maintenance Information Safety Rules Danger Decal Legend Failure to obey the instructions and DINGLI product decals use symbols, color coding and signal words to identify the safety rules in this manual will following: result in death or serious injury.
  • Page 7 OPERATOR’S MANUAL with Maintenance Information Safety Rules An operator on prescription or The relevant conditions of using over-the-counter drugs needs medical advice the equipment on whether or not he/she can safely operate The surface of work ground should be flat and machines.
  • Page 8 OPERATOR’S MANUAL with Maintenance Information Safety Rules Do not operate the machine during lightning or firm, level surface. If the tilt alarm sounds storms. when the platform is raised, use extreme caution to lower the platform. Do not use the machine as a ground for welding.
  • Page 9 OPERATOR’S MANUAL with Maintenance Information Safety Rules handled by person(s) in the platform. Maximum allowable manual force Do not use the machine on a moving or mobile manual Maximum surface or vehicle. Model Application force occupants Be sure all tires are in good condition, air-filled Outdoor 400N tires are properly inflated and lug nuts are...
  • Page 10 OPERATOR’S MANUAL with Maintenance Information Safety Rules Be aware of crushing hazards when grasping the platform guard rail. Operators must comply with employer, job site and governmental rules regarding use of Do not sit, stand or climb on the platform guard personal protective equipment.
  • Page 11 OPERATOR’S MANUAL with Maintenance Information Safety Rules Do not refuel the machine with the engine inspection. All compartments must remain running. closed and secured during operation. Refuel the machine and charge the battery only in an open, well-ventilated area away Outrigger Safety from sparks, flames and lighted tobacco.
  • Page 12 OPERATOR’S MANUAL with Maintenance Information Safety Rules Explosion Hazard Keep sparks, flames and lighted tobacco away from batteries. Batteries emit explosive gas. Electrocution/ Hazard Avoid contact with electrical terminals. pollute Hazard Dispose of old battery must comply with job site and governmental rules. Lockout after Each Use Select a safe parking location - firm level surface, clear of obstructions and traffic.

  • Page 13: Legend

    OPERATOR’S MANUAL with Maintenance Information Legend Legend 1 Platform entry gate 10 Lift Cylinder 2 Main Platform 11 Engine(behind cover) 3 Lanyard anchorage point 12 Outrigger 4 Platform guard rails 13 Front wheel 5 Platform extensions 14 Hydraulic tanks、Fuel tanks (behind cover) 6 Manual storage containers 15 Ground controls 7 Platform controls...

  • Page 14: Decals

    OPERATOR’S MANUAL with Maintenance Information Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No. Description Qty. Remark Decal, Symbols-Refer the operator to the 37424 instructions for use 37435...
  • Page 15 OPERATOR’S MANUAL with Maintenance Information Decals Part No. Description Qty. Remark 23 47503 Decal, Cosmetic-DS2223RTA 24 37433 Decal, Symbols-Injection hazard 25 48040 Decal, Instructions-Lowest Hydraulic Oil Level 26 48041 Decal, Instructions-Highest Hydraulic Oil Level 27 48039 Decal, Instructions-Hydraulic Oil 28 48063 Decal, Symbols-Emergency lower instructions 29 48042 Decal, Instructions-Diesel...
  • Page 16 OPERATOR’S MANUAL with Maintenance Information Decals Safety tape Safety tape Safety tape Safety tape...
  • Page 17 OPERATOR’S MANUAL with Maintenance Information Decals...

  • Page 18: Specifications

    It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a Maximum hydraulic pressure 240bar DINGLI policy. Product specifications are (functions) subject to change without notice or obligation. Tire size 355/55D625...

  • Page 19: Control Panel

    OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel...
  • Page 20 OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel Red Emergency Stop button Display Push in the red Emergency Stop button to Diagnostic readout the off position to stop all functions. Turn Engine idle select button the red Emergency Stop button clockwise Press this button to select the engine idle to the on position to operate the machine.
  • Page 21 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel 1 Red Emergency Stop button 9 Steer mode select button 2 Drive function select button 10 LED readout screen 3 Power platform button 11 Engine start / flameout button 4 Engine idle select button 12 Generator select button (if equipped) 5 Horn button 13 Lift function select button...
  • Page 22 OPERATOR’S MANUAL with Maintenance Information Control Panel wheel Steer mode), CS mode (Crab Platform Control Panel Steer mode). Red Emergency Stop button 10 LED readout screen Push in the red Emergency Stop button to Diagnostic readout and steer mode. the off position to stop all functions. Pull out 11 Engine start / flameout button the red Emergency Stop button to the on position to operate the machine.
  • Page 23 OPERATOR’S MANUAL with Maintenance Information Control Panel control handle. Move the control handle in the direction indicated by the yellow arrow and the outrigger will extend. Move the control handle in the direction indicated by the blue arrow and the outrigger will retract. platform extendable / retractable function: Press and hold the function enable switch to enable the platform extendable / retractable...

  • Page 24: Pre-Operation Inspection

    OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Do Not Operate Unless: Fundamentals √ You learn and practice the principles of It is the responsibility of the operator to perform a pre-operation inspection and routine safe machine operation contained in this maintenance.
  • Page 25 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection  Be sure that the operator’s manual are □ Safety arm complete, legible and in the storage □ Platform extension(s) container located in the platform. □ Scissor pins and retaining fasteners ...

  • Page 26: Workplace Inspection

    OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation.

  • Page 27: Function Tests

    OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service.
  • Page 28 OPERATOR’S MANUAL with Maintenance Information Function Tests Select a test area that is firm, level and button. free of obstruction. ⊙ Result: The platform should rise. At the Ground Controls 11 Press and hold the lift function enable button. Press and hold the platform down Pull out the platform red Emergency Stop button.
  • Page 29 OPERATOR’S MANUAL with Maintenance Information Function Tests ⊙ Result: The platform should stop raising. emergency lowering down button. ⊙ Result: The platform should lower. 31 Press and hold the function enable switch. Slowly move the control handle in the 20 Turn the key switch to platform control and direction indicated by the yellow arrow.
  • Page 30 OPERATOR’S MANUAL with Maintenance Information Function Tests the control panel. Test Drive and Braking ⊙ Result: The front wheels should turn in the 42 Press and hold the function enable switch direction that the blue triangle points on the on the proportional control handle. control panel and the rear wheels should 43 Slowly move the proportional control turn in the direction that the yellow triangle...
  • Page 31 OPERATOR’S MANUAL with Maintenance Information Function Tests remains elevated in position off ground Test the Tilt Sensor Operation 62 Press the lift function enable button. Note: Perform this test from the ground with the platform controller. Do not stand in the 63 Lower the platform to stowed position, platform.
  • Page 32 OPERATOR’S MANUAL with Maintenance Information Function Tests 74 Lower the platform to the end. 75 Push and hold the auto level button. 76 Press and hold the function enable switch. Activate the proportional control handle in the direction indicated by the yellow arrow. The outriggers will extend and level the machine.

  • Page 33: Operating Instructions

    OPERATOR’S MANUAL with Maintenance Information Operating Instructions Do Not Operate Unless: The Operating Instructions section provides instructions for each aspect of machine √ You learn and practice the principles of operation. safe machine operation contained in this It is the operator's responsibility to follow all operator's manual.
  • Page 34 OPERATOR’S MANUAL with Maintenance Information Operating Instructions To Position Platform Emergency Stop Press the lift function enable button. Push in the red Emergency Stop button to the off position at the ground controls or the Press the platform up/down button to platform controls to stop all machine functions activate the up function or the down and turn the engine off.
  • Page 35 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Straight piece of wood, at least 1 m long To Drive tape measure Press the drive function select button. Lay the piece of wood on the slope Press and hold the function enable switch At the downhill end, lay the level on the top on the control handle.
  • Page 36 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Outrigger Operation How to use the Safety Arm Position the machine below the desired The safety arm on the left and on the right side work area. of the scissor system needs to be used for maintenance work.
  • Page 37 OPERATOR’S MANUAL with Maintenance Information Operating Instructions ○ ○ ○ Don’t engage the safety arm unless unload the platform. ○ Using this safety arm is necessary during operations near the scissor system if the platform is lifted! How to Fold Down the Guardrails The platform railing system consists of three fold down rail section for the extension deck...
  • Page 38 OPERATOR’S MANUAL with Maintenance Information Operating Instructions How to Raise the Guardrails Errore. Follow the fold down instructions but in reverse order. Emergency operating with hand pump Emergency Lowering Errore. Unplug the lever and put it into the hand pump (1). Errore.
  • Page 39 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Unplug the lever and put it into the hand pump (1) Turn the knob (4) and (5) in the direction of the arrow. Choose the outrigger which needs to retract, turn the corresponding knob in the direction of the arrow.

  • Page 40: Transport And Lifting Instructions

    OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Free-wheel Configuration for Observe and Obey: Winching √ Common sense and planning must be Chock the wheels to prevent the machine from applied to control the movement of the rolling. machine when lifting it with a crane or forklift.
  • Page 41 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always chock the machine wheels in Turn the key switch to the off position and preparation for transport. remove the key before transporting. Retract and secure the extension deck(s). Inspect the entire machine for loose or unsecured items.
  • Page 42 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Determine the center of gravity of your Observe and Obey: machine using the table and the picture on this √ Only qualified riggers should rig and lift the page. machine. Attach the rigging only to the designated lifting √...

  • Page 43: Maintenance

    OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Observe and Obey: The pre-delivery preparation report contains √ Only routine maintenance items specified in checklists for each type of scheduled this manual shall be performed by the inspection. operator. Make copies of the Pre-delivery Preparation √...
  • Page 44 OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Instructions Fundamentals Use the operator’s manual on your machine. It is the responsibility of the dealer to perform the Pre-delivery Preparation. The Pre-delivery Preparation consists of completing the Pre-operation Inspection, the The Pre-delivery Preparation is performed Maintenance items and the Function Tests.
  • Page 45 OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report A-9 Drive Axle Maintenance Model Perform after 40 hours: Serial number A-10 30 day service Date Perform after 50 hours: Hour meter A-11 Engine maintenance Machine owner Perform every 100 hours: Inspected by (print) A-12 Drive Axle Maintenance Inspector signature...
  • Page 46 Decals Note: Contact your authorized DINGLI alert operators and personnel to the many distributor or DINGLI Industries if replacement possible hazards associated with using this manuals or decals are needed. machine. They also provide users with operation and maintenance information.
  • Page 47 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Batteries Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work engine performance and operational safety.
  • Page 48 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Engine Oil Level Check the Hydraulic Oil Level Maintaining the proper engine oil level is Maintaining the hydraulic oil at the proper level essential to good engine performance and is essential to machine operation. Improper service life.
  • Page 49 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Engine Coolant Level Perform Engine Maintenance Maintaining the engine coolant at the proper Engine specifications require that this level is essential to engine service life. procedure be performed every 8 hours or daily, Improper coolant level will affect the engine's whichever comes first.
  • Page 50 OPERATOR’S MANUAL with Maintenance Information Maintenance A-10 A-12 Perform 30 Day Service Perform Drive Axle Maintenance Axle specifications require that this procedure The 30 day maintenance procedure is a one be performed every 100 hours. time procedure to be performed after the first 30 days or 40 hours of usage.
  • Page 51 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist B Procedures Inspect the Batteries Check the ambient air temperature and DINGLI requires that this procedure be adjust the specific gravity reading for each performed every 250 hours or quarterly, cell as follows: whichever comes first.
  • Page 52 Do not overfill. 11 Install the vent caps and neutralize any electrolyte that may have spilled. DINGLI requires that this procedure be performed every 250 hours or quarterly, All models: whichever comes first.
  • Page 53 Check the Exhaust System and raise the platform approximately 5.5m from the ground. Use the Safety Arm. Stop the engine. Dingli requires that this procedure be performed every 250 hours or quarterly, Crushing hazard. Keep whichever comes first. hands clear of the safety arm when lowering Maintaining the exhaust system is essential to the platform.
  • Page 54 OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Tires and Wheels Check the Oil Level in the Drive Hubs Dingli requires that this procedure be Dingli requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly,...
  • Page 55 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Key Switch Dingli requires that this procedure be Test the Emergency Stop performed every 250 hours or quarterly, Dingli requires that this procedure be whichever comes first. performed every 250 hours or quarterly, Proper key switch action and response is whichever comes first.
  • Page 56 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Automotive-style Horn Test the Drive Brakes Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first. Dingli requires that this procedure be performed every 250 hours or quarterly, A functional horn is essential to safe machine whichever comes first.
  • Page 57 B-10 Test the Drive Speed -Raised Position Test the Drive Speed - Stowed Position Dingli requires that this procedure be performed every 250 hours or quarterly, Dingli requires that this procedure be whichever comes first. performed every 250 hours or quarterly,...
  • Page 58 B-12 B-13 Perform Hydraulic Oil Analysis Perform Engine Maintenance Engine specifications require that this Dingli requires that this procedure be procedure be performed every 250 hours or performed every 250 hours or quarterly, quarterly, whichever comes first. whichever comes first.
  • Page 59 Test the Platform Overload System not to exceed 30% of the maximum rated load. ⊙ Result: The overload alarm at the platform Dingli specifications require that this procedure controls sound, indicating a normal be performed every 500 hours or condition.
  • Page 60 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Engine Maintenance Perform Drive Axle Maintenance Engine specifications require that this Axle specifications require that this procedure procedure be performed every 500 hours or be performed every 500 hours semi-annually, whichever comes first. Required maintenance procedures and Required maintenance procedures and additional Axle information is available in the...
  • Page 61 Checklist D Procedures Replace the Hydraulic Tank Return Filter Element 10 Inspect the filter and related components DINGLI requires that this procedure be to be sure that there are no leaks. performed every 1000 hours or annually, whichever comes first.
  • Page 62 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Free-wheel Configuration Lift the wheels off the ground and place Dingli specifications require that this procedure blocks under the drive chassis for support. be performed every 1000 hours or annually, whichever comes first.
  • Page 63 OPERATOR’S MANUAL with Maintenance Information Maintenance Replace the Drive Axle Oil Perform Engine Maintenance Dingli specifications require that this Engine specifications require that this procedure be performed every 1000 hours or procedure be performed every 1000 hours or annually, whichever comes first.
  • Page 64 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist E Procedures Test or Replace the Hydraulic Oil DINGLI requires that this procedure be Disconnect the battery pack from the performed every 2000 hours or every two machine. years, whichever comes first. Open the power unit module cover.
  • Page 65 OPERATOR’S MANUAL with Maintenance Information Maintenance 14 Add the tank with hydraulic oil until the fluid is equal in the hydraulic tank. . Perform Engine Maintenance Component damage hazard. The pump can be damaged if operated without oil. Be careful not to empty the hydraulic tank Engine specifications require that this while in the process of filling the hydraulic procedure be performed every 3000 hours,...
  • Page 66 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Engine Maintenance Perform Engine Maintenance Engine specifications require that this Engine specifications require that this procedure be performed every 12,000 hours. procedure be performed every 6000 hours. Required maintenance procedures and Required maintenance procedures and additional engine information is available in the additional engine information is available in the engine operator’s manual.
  • Page 67 OPERATOR’S MANUAL with Maintenance Information Maintenance Fault State In the fault state, a fault code from the list will be displayed flashing at a 1 Hz rate (0.5 seconds on, 0.5 off). List of Fault Codes Display Display for Ground Description Description Platform...
  • Page 68 OPERATOR’S MANUAL with Maintenance Information Maintenance Display Display for Ground Description Repair Platform Left Front Outrigger Limit Check the limit switch, 38 LF OR Limit Switch Fault Switches are both ON check the wiring Right Front Outrigger Limit Check the limit switch, 39 RF OR Limit Switch Fault Switches are both ON check the wiring...
  • Page 69 95 Machine Type Fauit Wrong Machine Type Selected Type Remove the excess 98 Platform Overload Platform Overload Fault load immediately. Machine Tilted Beyond Safe check the wiring, Limits Fault replace the sensor For more information, please consult the appropriate Dingli Service Dept.

  • Page 70: Schematic

    OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic - Function model...
  • Page 71 OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic - Drive model...
  • Page 72 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic...
  • Page 73 OPERATOR’S MANUAL with Maintenance Information Schematic...

  • Page 74: Inspection And Repair Log

    OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date Comments...

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