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OPERATOR'S MANUAL
THE M ANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IM PROPER USE OF THE MACHINE
DO NOT OPERATE THIS M ACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,W ARNINGS AND CAUTIONS IN THIS MANUAL
Part Number: SM0209111A_Rev8.1
Zhejiang Dingli Machinery Co., Ltd.
MOBILE SCISSOR LIFTS
with Maintenance Information
( For SP039-E )
WARNING
Eighth Edition, August 2018 Printing
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Table of Contents
Related Manuals for DINGLI SP039-E
Summary of Contents for DINGLI SP039-E
- Page 1 MOBILE SCISSOR LIFTS OPERATOR’S MANUAL with Maintenance Information ( For SP039-E ) WARNING THE M ANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY UNQUALIFIED TECHNICIANS AND IM PROPER USE OF THE MACHINE...
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Page 3: Table Of Contents
Comply with employer, job site and part of your machine and should remain with governmental rules. the machine at all times. If you have any questions, please call DINGLI Machinery. Read, understand and follow the instructions in this and other manuals supplied with this machine. -
Page 5: Safety Rules
OPERATOR’S MANUAL with Maintenance Information Safety Rules Danger Decal Legend Failure to obey the instructions and DINGLI product decals use symbols, color coding and signal words to identify the safety rules in this manual will following: result in death or serious injury. - Page 6 Occupants, equipment and materials must not not use solvent-based cleaners because they exceed the maximum platform capacity. may damage the safety sign material. Maximum capacity – SP039-E Maximum occupants (Indoor use ONLY) Electrocution Hazard Platform allowable maximum load 240 kg...
- Page 7 OPERATOR’S MANUAL with Maintenance Information Safety Rules Do not place or attach fixed or overhanging Do not use battery that weighs less than the loads to any part of this machine. original equipment. The battery is used as counterweight and are critical to machine Do not push the machine or other objects with stability.
- Page 8 OPERATOR’S MANUAL with Maintenance Information Safety Rules Conduct a thorough pre-operation inspection Collision Hazard of the machine and test all functions before Operators must comply with employer, job site each work shift. Immediately tag and remove and governmental rules regarding use of from service a damaged or malfunctioning personal protective equipment.
- Page 9 OPERATOR’S MANUAL with Maintenance Information Safety Rules Explosion Hazard Lockout after Each Use Select a safe parking location - firm level surface, clear of obstruction and traffic. Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.
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Page 10: Legend
OPERATOR’S MANUAL with Maintenance Information Legend Legend 1.Platform guard rails 8. Emergency lowering knob 2. Platform control 9. Ground control 3. Manual storage container 10. Rear wheel 4. Platform 11. Ladder 5. Scissor arms 12. Safety arms 6. Lift cylinder 13. -
Page 11: Decals
Decal, Instructions-Forklift pockets 09310058 Decal, Instructions-Maximum wheel load 330kg 09410001 Decal, Danger-Explosion/burn hazard Decal, Warning-Inspected and operation 09410003 properly 09640073 Decal, Cosmetic-SP039-E 09440066 Decal, Caution-Max. manual force 200N 09940003 Decal, Label-E-Tech 09440011 Decal, Label-Lanyard anchorage point 09540001 Decal, Label-CE 09430003... - Page 12 OPERATOR’S MANUAL with Maintenance Information Decals...
- Page 13 OPERATOR’S MANUAL with Maintenance Information Decals...
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Page 14: Specifications
Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. -
Page 15: Control Panel
OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel ○ ○ ○ ○ ○ ○ ○ ○ LED readout screen Red Emergency Stop button Diagnostic read out and battery charge Push in the red Emergency Stop button to indicator. the off position to stop all functions. - Page 16 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel ○ ○ ○ ○ 1 Red Emergency Stop button 3 Function enable button Push in the red Emergency Stop button Press and hold the function enable to the off position to stop all functions. button to enable the lift /lower function Turn the red Emergency Stop button clockwise to the on position to operate...
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Page 17: Pre-Operating Instructions
OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Fundamentals Do Not Operate Unless: It is the responsibility of the operator to √ You learn and practice the principles of perform a pre-operation inspection and routine safe machine operation contained in this maintenance. - Page 18 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection Check entire machine for: Be sure that the operator’s manual are complete, legible and in the storage Cracks in welds or structural container located in the platform. components Be sure that all decals are legible and in ...
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Page 19: Workplace Inspection
OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation. -
Page 20: Function Tests
OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service. - Page 21 OPERATOR’S MANUAL with Maintenance Information Function Tests Select a test area that is firm, level and 13 Move down and hold the platform up / free of obstruction. down switch. Be sure the battery is connected ⊙ Result: The platform should lower the descent alarm should sound while the All castor wheels must be in full contact platform is lowering.
- Page 22 OPERATOR’S MANUAL with Maintenance Information Function Tests 21 Do not press the function enable button, turn down the platform up/down switch. ⊙ Result: The platform should not lower. 22 Press and hold the function enable button, turn up the platform up/down switch. ⊙...
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Page 23: Operating Instructions
OPERATOR’S MANUAL with Maintenance Information Operating Instructions The Operating Instructions section provides Do Not Operate Unless: instructions for each aspect of machine √ You learn and practice the principles of operation. safe machine operation contained in this It is the operator's responsibility to follow all operator's manual. - Page 24 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Emergency Stop Operation from Ground Push in the red Emergency Stop button to the Be sure the battery pack is connected off position at the ground controls or the before operating the machine. platform controls to stop all machine functions.
- Page 25 OPERATOR’S MANUAL with Maintenance Information Operating Instructions How to Raise the Guardrails Don’t engage the safety arm unless unload the platform. Follow the fold down instructions but in reverse order. How to Fold Down the Lockout after Each Use Guardrails The platform railing system consists of four Select a safe parking location - firm level surface, clear of obstruction and traffic.
- Page 26 Do not overfill. √ Use proper AC input voltage for charging as indicated on the machine. Dry Battery Filling and √ Use only a Dingli authorized battery and Charging Instructions charger. Remove the battery vent caps and permanently remove the plastic seal from To Charge Battery the battery vent openings.
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Page 27: Transport And Lifting Instructions
OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck for Transit Observe and Obey: Always chock the machine wheels in √ Common sense and planning must be preparation for transport. applied to control the movement of the machine when lifting it with a crane or forklift. -
Page 28: Maintenance
OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Observe and Obey: The pre-delivery preparation report contains √ Only routine maintenance items specified in checklists for each type of scheduled this manual shall be performed by the inspection. operator. Make copies of the Pre-delivery Preparation √... - Page 29 OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Fundamentals Instructions It is the responsibility of the dealer to perform Use the operator’s manual on your machine. the Pre-delivery Preparation. The Pre-delivery Preparation consists of The Pre-delivery Preparation is performed completing the Pre-operation Inspection, the prior to each delivery.
- Page 30 OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report Model Checklist A Serial number A-1 Inspect the manuals and decals Date A-2 Pre-operation inspection Hour meter Machine owner A-3 Check the Battery Inspected by (print) A-4 Check the Hydraulic Oil Level Inspector signature Inspector title...
- Page 31 Note: Contact your authorized DINGLI possible hazards associated with using this distributor or DINGLI machinery if replacement machine. They also provide users with manuals or decals are needed. operation and maintenance information. An...
- Page 32 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Battery Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work machine performance and operational safety.
- Page 33 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Hydraulic Oil Level Perform Function Tests Completing the function tests is essential to safe machine operation. Function tests are designed to discover any malfunctions before Maintaining the hydraulic oil at the proper level the machine is put into service.
- Page 34 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform 30 Day Service The 30 day maintenance procedure is a one time procedure to be performed after the first 30 days or 40 hours of usage. After this interval, refer to the maintenance tables for continued scheduled maintenance.
- Page 35 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist B Procedures Inspect the Battery DINGLI requires that this procedure be Remove the battery vent caps and check performed every 250 hours or quarterly, the specific gravity of each battery cell with whichever comes first.
- Page 36 15m. 13 Install the vent caps and neutralize any Note: If you have any further questions electrolyte that may have spilled. regarding the battery charger operation, please contact the DINGLI Service Department. a battery b 100A fuse c quick disconnect...
- Page 37 OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Electrical Wiring DINGLI requires that this procedure be Crushing hazard. Keep hands performed every 250 hours or quarterly, clear of the safety arm when lowering the whichever comes first. platform. Maintaining electrical wiring in good condition...
- Page 38 OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Wheels Test the Emergency Stop DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first. DINGLI requires that this procedure be performed every 250 hours or quarterly, A properly functioning Emergency Stop is whichever comes first.
- Page 39 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Key Switch Perform Hydraulic Oil Analysis DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first. DINGLI requires that this procedure be performed every 250 hours or quarterly, Proper key switch action and response is whichever comes first.
- Page 40 Inspect the Hydraulic Tank Cap Check the Module Tray slider Venting System Components DINGLI requires that this procedure be DINGLI requires that this procedure be performed every 250 hours or quarterly, performed quarterly or every 250 hours, whichever comes first.
- Page 41 Test the Platform Overload System (if equipped) ¤ Result: The overload alarm at the platform DINGLI requires that this procedure be performed every 500 hours or six months, controls sounds. Calibrate the platform whichever comes first OR when the machine overload system.
- Page 42 11 Turn the key switch to platform controls and start the engine from platform controls. 12 Test all machine functions from the platform controls. DINGLI requires that this procedure be ⊙ Result: All platform control functions should performed every 500 hours or semi-annually, operate.
- Page 43 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist D Procedures Check the Scissor Arm Wear Pads DINGLI requires that this procedure be ⊙ Result: The measurement is 22 mm or performed every 1000 hours or annually, more. Proceed to step 3.
- Page 44 Maintenance Checklist E Procedure Test or Replace the Hydraulic Oil Loose and remove the bolts and separate DINGLI requires that this procedure be the tank from the pump body. performed every 2000 hours or every two years, whichever comes first.
- Page 45 OPERATOR’S MANUAL with Maintenance Information Maintenance Trouble shooting Problem Cause Repair 1. Check the wiring referring 1. Faulty wiring. to the electrical schematic. Platform does not raise (motor 2. Battery is disconnected. 2. Reconnect the battery. not running) 3. Battery charge is 3.
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Page 46: Schematic
OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic Platform overlaod Option （ ） Lift cylinder 1.5mm Lower valve NBCY-1001A-11 Lift valve Relief valve 180bar Motor Pump 1136-30D Filter Tank... - Page 47 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic...
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Page 48: Inspection And Repair Log
OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date Comments...
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