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Table of Contents
SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS
OPERATOR'S MANUAL
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
Part Number: SM0121121_Rev1.0
Zhejiang Dingli Machinery Co., Ltd.
with Maintenance Information
( For JCPT1523DC / JCPT1823DC )
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL
WARNING
First Edition, April 2021
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Table of Contents
Related Manuals for DINGLI JCPT1523DC
Summary of Contents for DINGLI JCPT1523DC
- Page 1 SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS OPERATOR’S MANUAL with Maintenance Information ( For JCPT1523DC / JCPT1823DC ) WARNING THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE...
- Page 2 OPERATOR’S MANUAL with Maintenance Information Version of the Record Version of the Record Version Number Create Date SM0121121_Rev1.0 …………………………………………………………………………… 2021-06...
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Page 4: Table Of Contents
Comply with employer, job site and part of your machine and should remain with governmental rules. the machine at all times. If you have any questions, please call DINGLI Machinery. Read, understand and follow the instructions in this and other manuals supplied with this machine. -
Page 6: Safety Rules
OPERATOR’S MANUAL with Maintenance Information Safety Rules Danger Decal Legend Failure to obey the instructions and DINGLI product decals use symbols, color coding and signal words to identify the safety rules in this manual will following: result in death or serious injury. - Page 7 Maximum capacity – JCPT1523DC Maximum occupants Models with one extension deck Platform allowable maximum load...
- Page 8 OPERATOR’S MANUAL with Maintenance Information Safety Rules Models with two extension deck Platform allowable maximum load 680kg For each extension deck 227kg Only Only Extension Extension deck Only platform deck Do not depend on the tilt alarm as a level 227kg 226kg 227kg...
- Page 9 Do not use the machine on a moving or mobile Outdoor 400N surface or vehicle. JCPT1523DC Indoor 400N Be sure all tires are in good condition, air-filled Outdoor 400N tires are properly inflated and lug nuts are JCPT1823DC properly tightened.
- Page 10 Model slope rating side slope rating stowed position stowed position Be aware of extended platform position(s) JCPT1523DC 50% (26° ) 50% (26° ) when moving the machine. Check the work area for overhead obstructions JCPT1823DC 40% (22° ) 40% (22°...
- Page 11 OPERATOR’S MANUAL with Maintenance Information Safety Rules closed and secured during operation. Component Damage Hazard Do not use any battery or charger greater than Outrigger Safety 48V to charge the battery. Do not use the machine as a ground for Do not lower the outriggers unless the welding.
- Page 12 OPERATOR’S MANUAL with Maintenance Information Safety Rules Do not drive while the outriggers are lowered. Lockout after Each Use Battery Safety Select a safe parking location - firm level surface, clear of obstructions and traffic. Burn Hazard Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.
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Page 13: Legend
OPERATOR’S MANUAL with Maintenance Information Legend Legend 1 Lanyard anchorage point 9 Outrigger housing 2 Platform extension lock handle 10 Outrigger footpads 3 Platform entry gate 11 Steer tire 4 Platform controls 12 Entry ladder 5 Platform guard rails 13 Batteries tray(behind cover) 6 Manual storage containers 14 Non-steer tires 7 Platform extensions... -
Page 14: Decals
09440059 Decal, Label-Lanyard anchorage point 09430003 Decal, Danger-Keep away from moving parts 09430001 Decal, Danger-Safety arm 09310442 Decal, Instructions-Maximum wheel load 2710kg For: JCPT1523DC 09310443 Decal, Instructions-Maximum wheel load 3030kg For: JCPT1823DC 09420005 Decal, Warning-Collision hazard 09310050 Decal, Instructions-Tie down point... - Page 15 09440007 Decal, Caution-Max. manual force 400N 09440075 Decal, Label-Capacity 680kg For: JCPT1523DC 09440369 Decal, Label-Capacity 680kg For: JCPT1823DC 09640164 Decal, Cosmetic-JCPT1523DC For: JCPT1523DC 09640165 Decal, Cosmetic-JCPT1823DC For: JCPT1823DC 09210001 Nameplate, Manufacturer serial number 09410006 Decal, Notice-Main power switch operation...
- Page 16 OPERATOR’S MANUAL with Maintenance Information Decals 5 5 5 Safety tape Safety tape 5 5 5 5 Safety tape Safety tape...
- Page 17 OPERATOR’S MANUAL with Maintenance Information Decals...
- Page 18 OPERATOR’S MANUAL with Maintenance Information Decals...
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Page 19: Specifications
OPERATOR’S MANUAL with Maintenance Information Specifications Model JCPT1523DC Weight See Serial Label Height, working maximum Machine weights vary with option configurations Height, platform maximum Controls Proportional Height, stowed maximum 2.98m Rails up AC outlet in platform Standard Height, stowed maximum 2.28m... - Page 20 OPERATOR’S MANUAL with Maintenance Information Specifications Model JCPT1823DC Weight See Serial Label Height, working maximum Machine weights vary with option configurations Height, platform maximum Controls Proportional Height, stowed maximum 3.19m Rails up AC outlet in platform Standard Height, stowed maximum 2.49m Maximum hydraulic pressure Rails folded...
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Page 21: Control Panel
OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel 1 Display 7 Red Emergency Stop button 2 Standby 8 Platform down button 3 Overload indicator light 9 Lift function enable button 4 Standby 10 Emergency lowering down button 5 Standby 11 Platform up button 6 Key switch 12 Emergency lowering down enable button... - Page 22 OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel Red Emergency Stop button Display Push in the red Emergency Stop button to Diagnostic readout the off position to stop all functions. Pull out Standby the red Emergency Stop button to the on Overload indicator light position to operate the machine.
- Page 23 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Controls 1 Red Emergency Stop button 7 Outrigger auto level button 2 Drive function select button 8 Torque speed select button 3 Lift function select button 9 LED readout screen 4 High speed select button 10 Proportional control handle 5 Horn button 11 Thumb rocker switch for steer function...
- Page 24 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel 10 Proportional control handle Red Emergency Stop button Lift function: Press and hold the function Push in the red Emergency Stop button to enable switch to enable the lift function on the off position to stop all functions.
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Page 25: Pre-Operation Inspection
OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Do Not Operate Unless: Fundamentals √ You learn and practice the principles of It is the responsibility of the operator to perform a pre-operation inspection and routine safe machine operation contained in this maintenance. - Page 26 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection Check entire machine for: Be sure that the operator’s manual are Cracks in welds or structural complete, legible and in the storage container located in the platform. components ...
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Page 27: Workplace Inspection
OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation. -
Page 28: Function Tests
OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service. - Page 29 OPERATOR’S MANUAL with Maintenance Information Function Tests Select a test area that is firm, level and button. Press and hold the platform down free of obstruction. button. ⊙ Result: The platform should lower the Be sure the battery pack is connected. descent alarm should sound while the Turn on the main power platform is lowering.
- Page 30 OPERATOR’S MANUAL with Maintenance Information Function Tests ⊙ Result: The LED indicator light should the proportional control handle in the direction identified by the blue triangle on come on. the control panel. Test the Horn ⊙ Result: The steer wheels should turn in the 20 Push the horn button.
- Page 31 OPERATOR’S MANUAL with Maintenance Information Function Tests 45 Lower the platform and drive the machine Test Limited Drive Speed off the block. 35 Press the lift function select button. Raise Test the Up Limit Switch and the the platform approximately 3 m from the ground.
- Page 32 OPERATOR’S MANUAL with Maintenance Information Function Tests 56 Push in the red Emergency Stop button 65 Drive the left steer tire into a 10 cm deep hole. 57 Pull out the red Emergency Stop button to the on position. ⊙ Result: All four tires should maintain firm contact with the ground.
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Page 33: Operating Instructions
OPERATOR’S MANUAL with Maintenance Information Operating Instructions Do Not Operate Unless: The Operating Instructions section provides instructions for each aspect of machine √ You learn and practice the principles of operation. safe machine operation contained in this It is the operator's responsibility to follow all operator's manual. - Page 34 Determine the slope and side slope ratings for the machine and determine the slope grade. To Position Platform JCPT1523DC Press the lift function select button. Maximum slope rating, stowed position 50%, Press and hold the function enable switch Maximum side slope rating, stowed position on the control handle.
- Page 35 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Note: Slope rating is subject to ground Battery Level Indicator conditions and adequate traction. Press the drive speed select switch to the fast drive speed mode. Full To determine the slope grade Use the LED diagnostic readout to determine Measure the slope with a digital inclinometer the battery level.
- Page 36 OPERATOR’S MANUAL with Maintenance Information Operating Instructions The indicator light on the lift function enable How to use the Safety Arm button will turn on when one but not all Raise the platform approximately 5.5 m outriggers are down. All drive and lift functions from the ground.
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Page 37: Transport And Lifting Instructions
OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Free-wheel Configuration for Observe and Obey: Winching √ Common sense and planning must be applied to control the movement of the Chock the wheels to prevent the machine from machine when lifting it with a crane or rolling. - Page 38 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always chock the machine wheels in Turn the key switch to the off position and preparation for transport. remove the key before transporting. Retract and secure the extension deck(s). Inspect the entire machine for loose or Use the tie-down points on the chassis for unsecured items.
- Page 39 Observe and Obey: Center of gravity X Axis Y Axis √ Only qualified riggers should rig and lift the machine. JCPT1523DC 1.95 m 1.0 m without outriggers √ Be sure the crane capacity, loading JCPT1523DC surfaces and straps or lines are sufficient to 2.00 m...
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Page 40: Maintenance
OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Observe and Obey: The pre-delivery preparation report contains √ Only routine maintenance items specified in checklists for each type of scheduled this manual shall be performed by the inspection. operator. Make copies of the Pre-delivery Preparation √... - Page 41 OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Instructions Fundamentals Use the operator’s manual on your machine. It is the responsibility of the dealer to perform the Pre-delivery Preparation. The Pre-delivery Preparation consists of completing the Pre-operation Inspection, the The Pre-delivery Preparation is performed Maintenance items and the Function Tests.
- Page 42 OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report Model Checklist A Y N R Serial number A-1 Inspect the manuals and decals Date A-2 Pre-operation inspection Hour meter A-3 Check the Batteries Machine owner A-4 Check the Hydraulic Oil Level Inspected by (print) A-5 Function tests Inspector signature...
- Page 43 Decals Note: Contact your authorized DINGLI alert operators and personnel to the many distributor or DINGLI Industries if replacement possible hazards associated with using this manuals or decals are needed. machine. They also provide users with operation and maintenance information.
- Page 44 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Batteries Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work machine performance and operational safety.
- Page 45 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Hydraulic Oil Level Perform Function Tests Completing the function tests is essential to safe machine operation. Function tests are designed to discover any malfunctions before Maintaining the hydraulic oil at the proper level the machine is put into service.
- Page 46 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist B Procedures Inspect the Batteries Check the ambient air temperature and DINGLI requires that this procedure be adjust the specific gravity reading for each performed every 250 hours or quarterly, cell as follows: whichever comes first.
- Page 47 Do not overfill. 11 Install the vent caps and neutralize any electrolyte that may have spilled. DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first. Maintaining electrical wiring in good condition is essential to safe operation and good machine performance.
- Page 48 Configuration Inspect the center chassis area and scissor arms for burnt, chafed and pinched cables. Dingli requires that this procedure be performed every 250 hours or quarterly, Inspect the following areas for burnt, whichever comes chafed, corroded, pinched and loose...
- Page 49 OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Tires and Wheels Check the Oil Level in the Drive Hubs Dingli requires that this procedure be Dingli requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly,...
- Page 50 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Key Switch Test the Emergency Stop Dingli requires that this procedure be Dingli requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly, whichever comes first.
- Page 51 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Automotive-style Horn Test the Drive Brakes Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first. Dingli requires that this procedure be performed every 250 hours or quarterly, A functional horn is essential to safe machine whichever comes first.
- Page 52 Test the Drive Speed - Stowed Replace the brakes and repeat this Position procedure beginning with step 1. Braking distance, maximum Dingli requires that this procedure be ＜150cm High range on paved surface performed every 250 hours or quarterly, whichever comes Proper drive function movement is essential to safe machine operation.
- Page 53 OPERATOR’S MANUAL with Maintenance Information Maintenance B-11 Test the Drive Speed -Raised Position Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first. Proper drive function movement is essential to safe machine operation. The drive function should respond quickly and smoothly to operator control.
- Page 54 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist C Procedures Test the Platform Overload System Dingli specifications require that this procedure Add an additional weight to the platform be performed every 500 hours or not to exceed 20% of the maximum rated semi-annually, whichever comes first OR when Load.
- Page 55 Maintenance Checklist D Procedures Check the Free-wheel Configuration Check the Scissor Arm Wear Pads Dingli specifications require that this procedure Dingli specifications require that this procedure be performed every 1000 hours or annually, be performed every 1000 hours or annually, whichever comes first.
- Page 56 ⊙ Result: Each wheel should rotate with minimum effort. Engage the drive hubs by turning over the Dingli specifications require that this hub disconnect caps. Rotate each wheel to procedure be performed every 1000 hours or check for engagement. Raise the machine annually, whichever comes first.
- Page 57 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist E Procedures Test or Replace the Hydraulic Oil DINGLI requires that this procedure be Disconnect the battery pack from the performed every 2000 hours or every two machine. years, whichever comes first. Open the power unit module cover.
- Page 58 OPERATOR’S MANUAL with Maintenance Information Maintenance 15 Install the hydraulic pump return line into the tank. Install the fitting onto the hydraulic filter head and torque. 16 Add the tank with hydraulic oil until the fluid is equal in the hydraulic tank. Component damage hazard.
- Page 59 OPERATOR’S MANUAL with Maintenance Information Maintenance Fault State In the fault state, a fault code from the list will be displayed flashing at a 1 Hz rate (0.5 seconds on, 0.5 off). List of Fault Codes Display Display for Ground Description Description Platform...
- Page 60 OPERATOR’S MANUAL with Maintenance Information Maintenance Display Display for Ground Description Repair Platform Platform Left Front Outrigger Check the switch, PCU LF outrigger button Enable Switch ON at power-up replace the platform fault Platform Right Front Outrigger Check the switch, PCU RF outrigger button Enable Switch ON at power-up replace the platform...
- Page 61 Test Mode Test Mode Close the test mode Remove the excess Overload fault Platform Overload Fault load immediately. Machine Tilted Beyond Safe check wiring, Tilt fault Limits Fault replace the sensor For more information, please consult the appropriate Dingli Service Dept.
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Page 62: Schematic
OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic (JCPT1523DC) - Page 63 OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic (JCPT1823DC)
- Page 64 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic...
- Page 65 OPERATOR’S MANUAL with Maintenance Information Schematic...
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Page 66: Inspection And Repair Log
OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date Comments...
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