DINGLI S036-RS Operators Manual With Maintenance Information
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DINGLI S036-RS Operators Manual With Maintenance Information

Self-propelled scissor lifts
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SELF-PROPELLED SCISSOR LIFTS
OPERATOR'S MANUAL
Part Number: SM0115111A_Rev3.0
Zhejiang Dingli Machinery Co., Ltd.
with Maintenance Information
( For S036-RS )
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,W ARNINGS AND CAUTIONS IN THIS MANUAL
WARNING
Third Edition, March 2021 Printing

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Summary of Contents for DINGLI S036-RS

  • Page 1 SELF-PROPELLED SCISSOR LIFTS OPERATOR’S MANUAL with Maintenance Information ( For S036-RS ) WARNING THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE...
  • Page 2 OPERATOR’S MANUAL with Maintenance Information Version of the Record Version of the Record Version Number Create Date SM0115111A_Rev1.0 ………………………………………………………………………… 2015-11 SM0115111A_Rev2.0 ………………………………………………………………………… 2017-02 SM0115111A_Rev2.1 ………………………………………………………………………… 2017-11 SM0115111A_Rev2.2 ………………………………………………………………………… 2018-09 SM0115111A_Rev3.0 ………………………………………………………………………… 2021-02...

  • Page 4: Table Of Contents

    Comply with employer, job site and the machine at all times. If you have any governmental rules. questions, please call DINGLI Machinery. Read, understand and follow the instructions in this and other manuals supplied with this machine.

  • Page 6: Safety Rules

    OPERATOR’S MANUAL with Maintenance Information Safety Rules Danger Decal Legend Failure to obey the instructions and DINGLI product decals use symbols, color coding and signal words to identify the safety rules in this manual will following: result in death or serious injury.
  • Page 7 Maximum capacity – S036-RS Maximum occupants (Indoor use) Maximum occupants (Outdoor use) Platform allowable maximum load...
  • Page 8 Outdoor 200N S036-RS Do not operate the machine in strong or gusty Indoor 400N winds. Do not increase the surface area of the Do not use the machine as a crane.
  • Page 9 Model Do not place ladders or scaffolds in the platform or against any part of this machine. S036-RS 25% (14°) 25% (14°) Do not transport tools and materials unless Note: Slope rating is subject to ground they are evenly distributed and can be safely conditions and adequate traction.
  • Page 10 OPERATOR’S MANUAL with Maintenance Information Safety Rules wear personal fall protection equipment (PFPE) Be aware of crushing hazards when grasping due to job site or employer rules, PFPE the platform guard rail. equipment and its use shall be in accordance Operators must comply with employer, job site with the PFPE manufacturer’s instructions and and governmental rules regarding use of...
  • Page 11 OPERATOR’S MANUAL with Maintenance Information Safety Rules Neutralize battery acid spills with baking soda Damaged Machine Hazard and water. Do not use a damaged or malfunctioning Explosion Hazard machine. Keep sparks, flames and lighted tobacco away Conduct a thorough pre-operation inspection from batteries.
  • Page 12 OPERATOR’S MANUAL with Maintenance Information Safety Rules Lockout after Each Use Select a safe parking location - firm level surface, clear of obstruction and traffic. Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.

  • Page 13: Legend

    OPERATOR’S MANUAL with Maintenance Information Legend Legend Platform control 10 Ground control Platform guard rails 11 Main power switch Platform extension release pedal 12 Battery charger Platform entry gate 13 Main power switch Main platform 14 Steer wheels Lift cylinder 15 Scissor arms Entry ladder 16 Safety arm...

  • Page 14: Decals

    09310002 Decal, Instructions-Lift point 09310028 Decal, Instructions-Maximum wheel load 450kg 09310004 Decal, Instructions-Emergency lower 09310034 Decal, Notice-Main power switch operation 09640042 Decal, Cosmetic-S036-RS 09330001 Decal, Instructions-Safety arm Decal, Caution-Max. manual force 400N (Indoor) 200N 09440009 (Outdoor) 09940003 Decal, Label-E-Tech 09440011...
  • Page 15 OPERATOR’S MANUAL with Maintenance Information Decals Safety tape...
  • Page 16 OPERATOR’S MANUAL with Maintenance Information Decals...

  • Page 17: Control Panel

    Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation...
  • Page 18 OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel 5 Brake release switch. 1 LED readout screen Press this switch to “ON” position to activate Diagnostic readout the brake release function. Press this switch.to “OFF” position to turn off 2 Hour meter the brake release function.
  • Page 19 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel Thumb rocker switch Horn button Drive function select button Lift function select button Drive speed button Proportional control handle Red Emergency Stop button Function enable switch LED readout screen...
  • Page 20 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel Thumb rocker switch Lift function select button Press the thumb rocker switch in either Press this button to activate the lift direction to activate steer function. function. Drive function select button Proportional control handle Press this button to activate the drive Lift function: Press and hold the function...
  • Page 21 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Do Not Operate Unless: Fundamentals It is the responsibility of the operator to √ You learn and practice the principles of perform a pre-operation inspection and routine safe machine operation contained in this maintenance.
  • Page 22 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection Be sure that the operator’s manual are Check entire machine for:  complete, legible and in the storage Cracks in welds or structural  container located in the platform. components Be sure that all decals are legible and in ...

  • Page 23: Workplace Inspection

    OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation.

  • Page 24: Function Tests

    OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service.
  • Page 25 OPERATOR’S MANUAL with Maintenance Information Function Tests Select a test area that is firm, level and 12 Turn the key switch to ground control free of obstruction. position. Be sure the battery pack is connected. 13 Move up and hold the platform up / down switch.
  • Page 26 OPERATOR’S MANUAL with Maintenance Information Function Tests in the direction indicated by the yellow Test Drive and Braking arrow. 32 Press the drive function select button. The ⊙ Result: No functions should operate. indicator light should turn on. 33 Press and hold the function enable switch 23 Press the lift function select button.
  • Page 27 OPERATOR’S MANUAL with Maintenance Information Function Tests exceeds 13.8 cm/s, immediately tag and pothole guards should deploy. remove the machine from service. 48 Press on the pothole guards on one side, Test the Tilt Sensor Operation and then the other. ⊙...

  • Page 28: Operating Instructions

    OPERATOR’S MANUAL with Maintenance Information Operating Instructions Fundamentals Do Not Operate Unless: This machine is a self-propelled hydraulic lift √ You learn and practice the principles of equipped with a work platform on the scissor safe machine operation contained in this mechanism.
  • Page 29 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Emergency Stop Move the control handle according to the markings on the control panel. Push in the red Emergency Stop button to the To Steer off position at the ground controls or the platform controls to stop all machine functions.
  • Page 30 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Operation from Ground with Driving on a slope Controller Determine the slope and side slope ratings for the machine and determine the slope grade. Maintain safe distances between operator, Maximum slope rating, stowed position 25%, machine and fixed objects.
  • Page 31 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Remove the platform controls. To Extend and Retract Platform From inside the platform, remove the two Press the platform lock pin pedal on the front extension deck wire lock pins. extension deck by foot. Fold down the front rail assembly.
  • Page 32 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Error indicator readout The LED readout screen displays fault codes that provide information about the machine operating status and about malfunctions. The fault codes listed in the following charts describe malfunctions and can aid in troubleshooting the machine by pinpointing the area or component affected.
  • Page 33 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Lift Reaction Motor Controller SRO Fault Controller Dependent Motor Controller Throttle Fault Controller Dependent Motor Controller Emergency Reverse Fault Controller Dependent Motor Controller HPD Fault Controller Dependent Low Voltage Fault Disable All Motion High Neutral Current Fault (ZAPI Only) Disable All Motion Steering Input Out of Range (ZAPI Only)
  • Page 34 Joystick or PCU. Platform Joystick not in neutral at power-up Message: Make sure that the Joystick is in the neutral (upright) position. Check the neutral zone parameter setting in Dingli Scissor Programmer. If it’s OK, consider replacing the Joystick or the PCU.
  • Page 35 Motor Controller Motor Output fault: Check wiring first then cycle power. If needed replace controller. Motor Controller SRO Fault: Look at motor enable delay with the Dingli Scissor Programmer, it may be too short. Make sure other Motor Controller parameters are properly selected.
  • Page 36 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Motor Controller Main Contactor Fault: Check the connections to the main contactor. Replace the contactor if necessary. Replace the Motor Controller if necessary. Motor Controller Over Voltage Fault: Check battery voltage and make sure the battery charger is not on.
  • Page 37 Machine Tilted Beyond Safe Limits Fault: If the machine is tilted, find a way to make it level. If the machine is level, check the wiring to the tilt sensor and then the sensor itself. For more information, please consult the appropriate Dingli Service Dept.
  • Page 38 Do not overfill. √ Use proper AC input voltage for charging as indicated on the charger. Dry Battery Filling and √ Use only a Dingli authorized battery and Charging Instructions charger. Remove the battery vent caps and permanently remove the plastic seal from To Charge Battery the battery vent openings.

  • Page 39: Transport And Lifting Instructions

    OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Brake Release Operation Observe and Obey: Chock the wheels to prevent the machine √ Common sense and planning must be from rolling. applied to control the movement of the Pull out the platform and ground red machine when lifting it with a crane or Emergency Stop button to the on position forklift.
  • Page 40 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always chock the machine wheels in preparation for transport. Retract and secure the extension deck(s). Turn the key switch to the off position and remove the key before transporting.

  • Page 41: Maintenance

    OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Observe and Obey: The pre-delivery preparation report contains √ Only routine maintenance items specified in checklists for each type of scheduled this manual shall be performed by the inspection. operator. Make copies of the Pre-delivery Preparation √...
  • Page 42 OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Fundamentals Instructions It is the responsibility of the dealer to perform Use the operator’s manual on your machine. the Pre-delivery Preparation. The Pre-delivery Preparation consists of The Pre-delivery Preparation is performed completing the Pre-operation Inspection, the prior to each delivery.
  • Page 43 OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report Model Checklist A Y N R Serial number A-1 Inspect the manuals and decals Date A-2 Pre-operation inspection Hour meter A-3 Check the Batteries Machine owner A-4 Check the Hydraulic Oil Level Inspected by (print) A-5 Function tests Inspector signature...
  • Page 44 Note: Contact your authorized DINGLI possible hazards associated with using this distributor or DINGLI machinery if replacement machine. They also provide users with manuals or decals are needed. operation and maintenance information. An...
  • Page 45 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Batteries Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work machine performance and operational safety.
  • Page 46 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Hydraulic Oil Level Perform Function Tests Completing the function tests is essential to safe machine operation. Function tests are designed to discover any malfunctions before Maintaining the hydraulic oil at the proper level the machine is put into service.
  • Page 47 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform 30 Day Service The 30 day maintenance procedure is a one time procedure to be performed after the first 30 days or 40 hours of usage. After this interval, refer to the maintenance tables for continued scheduled maintenance.
  • Page 48 Maintenance Checklist B Procedures Inspect the Batteries Remove the battery vent caps and check DINGLI requires that this procedure be the specific gravity of each battery cell with performed every 250 hours or quarterly, a hydrometer. Note the results. whichever comes first.
  • Page 49 OR the specific gravity of one or more cells regarding the battery charger operation, is less than 1.177. Replace the battery. please contact the DINGLI Service Department. 11 Check the battery acid level. If needed, replenish with distilled water to 3 mm below the bottom of the battery fill tube.
  • Page 50 OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Electrical Wiring DINGLI requires that this procedure be Crushing hazard. Keep performed every 250 hours or quarterly, hands clear of the safety arm when lowering whichever comes first. the platform. Maintaining electrical wiring in good condition...
  • Page 51 Maintenance Inspect the Tires and Wheels Test the Emergency Stop (including lock nut torque) DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first. DINGLI requires that this procedure be A properly functioning Emergency Stop is performed every 250 hours or quarterly, essential for safe machine operation.
  • Page 52 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Key Switch Test the Automotive-style Horn (if equipped) DINGLI requires that this procedure be performed every 250 hours or quarterly, DINGLI requires that this procedure be whichever comes first. performed every 250 hours or quarterly, whichever comes first.
  • Page 53 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Drive Brakes DINGLI requires that this procedure be ¤ Result: The machine does not stop within performed every 250 hours or quarterly, the specified braking distance. whichever comes first. Note: The brakes must be able to hold the Proper brake action is essential to safe machine on any slope it is able to climb.
  • Page 54 Maintenance Test the Drive Speed-Raised Position Test the Drive Speed - Stowed Position DINGLI requires that this procedure be performed every 250 hours or quarterly, DINGLI requires that this procedure be whichever comes first. performed every 250 hours or quarterly, whichever comes first.
  • Page 55 Maintenance B-10 B-11 Test the Slow Drive Speed Perform Hydraulic Oil Analysis DINGLI requires that this procedure be DINGLI requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly, whichever comes first. whichever comes first.
  • Page 56 Inspect the Hydraulic Tank Cap Check the Module Tray slider Venting System Components DINGLI requires that this procedure be DINGLI requires that this procedure be performed every 250 hours or quarterly, performed quarterly or every 250 hours, whichever comes first.
  • Page 57 Maintenance Checklist C Procedures Test the Platform Overload System (if equipped) DINGLI requires that this procedure be Add an additional weight to the platform performed every 500 hours or six months, not to exceed 20% of the maximum rated whichever comes first OR when the machine load.
  • Page 58 Replace the Hydraulic Tank Breather ⊙ Result: All platform control functions should operate. DINGLI requires that this procedure be performed every 500 hours or semi-annually, whichever comes first. The hydraulic tank is a vented-type tank. The breather cap has an internal air filter that can become clogged or, over time, can deteriorate.
  • Page 59 Checklist D Procedures Check the Scissor Arm Wear Pads Measure the distance between the number DINGLI requires that this procedure be one arm cross tube and the chassis deck performed every 1000 hours or annually, at the right side of the steer end of the whichever comes first.
  • Page 60 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist E Procedure Test or Replace the Hydraulic Oil DINGLI requires that this procedure be Remove the oil drain plug at bottom. performed every 2000 hours or every two Drain all of the oil into a suitable container.
  • Page 61 OPERATOR’S MANUAL with Maintenance Information Maintenance Component damage hazard. The pump can be damaged if operated without oil. Be careful not to empty the hydraulic tank while in the process of filling the hydraulic system. Do not allow the pump to cavitate.

  • Page 62: Schematic

    OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic Flat overload Option （ ） Lift Cylinder Steer Cylinder 1.5mm Lower valve 1.0mm 1.0mm Overflow 110bar Overflow 155bar Pump unit Motor Filter Tank...
  • Page 63 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic...

  • Page 64: Inspection And Repair Log

    OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date Comments...

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