DINGLI E-TECH ACE Series Training Manual
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DINGLI E-TECH ACE Series Training Manual

Self-propelled scissor lifts
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SELF-PROPELLED SCISSOR LIFTS
E-TECH ACE
SERIES
TRAINING MANUAL
(Hydraulic Motor Drive / Electric Motor Drive)

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Summary of Contents for DINGLI E-TECH ACE Series

  • Page 1 www.cndingli.com SELF-PROPELLED SCISSOR LIFTS E-TECH ACE SERIES TRAINING MANUAL (Hydraulic Motor Drive / Electric Motor Drive)

  • Page 2: Table Of Contents

    www.cndingli.com Contents 1. PARAMETERS ..................1 1.1 HA S ...................... 2 PECIFICATION 1.2 AC S ...................... 9 PECIFICATION 2. PARTS INTRODUCTION ................ 16 2.1 C & B ....................17 HARGER ATTERY 2.1.1 Specification ......................... 17 2.1.2 Charger Curve ........................18 2.2 P ....................
  • Page 3 www.cndingli.com 5.2.2.2 Tilt Sensing ................................55 5.2.2.3 Angle Sensing ..............................55 5.2.2.4 OL Descent High ..............................55 5.2.2.5 Height Limit ................................56 6. EMERGENCY SYSTEM ................. 57 6.1 E .................... 58 MERGENCY OWERING 6.2 B ....................... 59 RAKE ELEASE 7. ELECTRICAL SCHEMATIC ..............60 7.1 HA T ........................

  • Page 4: Parameters

    www.cndingli.com 1. Parameters...

  • Page 5: Ha Specification

    Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 6 Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 7 Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 8 Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 9 Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 10 Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 11 Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...

  • Page 12: Ac Specification

    Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 13 Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 14 Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 15 Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 16 Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 17 Machine weights vary with option configurations. configurations. It should be used only with Controls Proportional adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 18 Machine weights vary with option configurations. configurations. It should be used only with adequate safety factors. Controls Proportional AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. System voltage...

  • Page 19: Parts Introduction

    www.cndingli.com 2. Parts Introduction...

  • Page 20: Charger & Battery

    www.cndingli.com 2.1 Charger & Battery 2.1.1 Specification Lead-acid type Charger: Model: GPSC3024 AC Input: 100-135 V~, 50-60 Hz, 10.5 A Max 180-240 V~, 50-60 Hz, 4.8 A Max DC Output: 24 V, 30 A Battery: Items Parameters Items Parameters S1012ACE--S1412ACE S06ACE- - S0812ACE Standard Standard...

  • Page 21: Charger Curve

    www.cndingli.com 2.1.2 Charger Curve Curve selection: Model Battery Model Charger Curve S06 - S0812 HOPPECKE 6TB-170 S1012 - S1412 HOPPECKE 6TB-220 JCPT0807 Trojan T-605 JCPT0808-1012 Trojan T-105 Plus JCPT1212 Trojan T-125 Plus JCPT1412-1612 Trojan T-1275 Plus Steps to change the battery curve: 1.

  • Page 22: Power Unit Module

    www.cndingli.com 2.2 Power Unit Module 2.2.1 General Overview S06 ACE & HA Pump-motor controller Oil tank Relay Pump-motor Valve block* Filter Regarding the hydraulic and electric drive models of 0807, their function valve blocks are different. S06ACE For JCPT 0807 AC, its drive-motor controller is installed on the surface of the chassis.
  • Page 23 www.cndingli.com S0808-S1412 HA Model Oil tank Valve block Drive-motor Pump-Motor controller Pump-motor Filter controller Pump AC Model...

  • Page 24: Ecu Overview

    www.cndingli.com 2.2.2 ECU Overview ⑥ ② ③ ④ ⑤ ① ⑨ ⑦ ⑩ ⑾ ⑧ 1 Menu escape button 9 Platform up button 10 Red Emergency Stop button 2 LED readout screen Push in the red Emergency Stop button to 3 Menu up button the off position to stop all functions.
  • Page 25 www.cndingli.com Pin definition INPUT/OUTPUT FUNCTION Remark OUTPUT Forward valve Only HA OUTPUT Reverse valve Only HA POWER OUTPUT Steering right OUTPUT Steering left INPUT Pothole switch（left） INPUT Pothole switch（right） OUTPUT Lifting valve OUTPUT Lowering valve POWER OUTPUT Hour meter COMMUNICATION CAN L OUTPUT POWER...
  • Page 26 www.cndingli.com INPUT/OUTPUT FUNCTION Remark INPUT COMMUNICATION COMMUNICATION COMMUNICATION CAN H POWER POWER POWER POWER INPUT Pressure sensor（Current）1 INPUT Pressure sensor（Current）2 INPUT Pressure sensor（voltage）2 INPUT INPUT INPUT INPUT POWER POWER POWER POWER POWER ECU information is detailed in Chapter “5. ECU”.

  • Page 27: Zapi Controller

    www.cndingli.com 2.2.3 ZAPI controller 2.2.3.1 Pump-motor controller Technical specifications Control mode speed or torque control Operating frequency of the AC inverter 8 kHz -40 ℃ ~ 40 ℃ Ambient operating temperature range -40 ℃ ~ 85 ℃ Ambient storage temperature range 85 ℃...
  • Page 28 185~235 S1012ACE 120~170 150~200 S1212ACE 140~200 180~220 S1412ACE 140~200 180~220 Note: The values in the table are for reference only, and the actual values may slightly exceed market@cndingli.com them. If you have any questions, please consult Dingli after-sales department (...

  • Page 29: Drive-Motor Controller

    www.cndingli.com 2.2.3.2 Drive-motor controller Technical specifications -40 ℃ ~ 40 ℃ Ambient operating temperature range -40 ℃ ~ 85 ℃ Ambient storage temperature range Connector 23-pins or 35-pins Ampseal Package environmental rating IP65 Left motor Right motor 35 Pins 23 Pins (Not used) Pin definition Drive Motor controller Function description...
  • Page 30 ZAPI output current table Driving current (A) Low speed Fast speed 50~100 Note: The values in the table are for reference only, and the actual values may slightly exceed market@cndingli.com them. If you have any questions, please consult Dingli after-sales department (...

  • Page 31: Motors

    www.cndingli.com 2.2.4 Motors ① Pump-motor S06ACE S0608- S0812ACE① S1012-S1412ACE ② Model XYQD-3-2H ACX-3633-2 XYQD-3.5-3H Voltage 17V (AC) 14.5V (AC) 17V (AC) Ampere 146A 190A 167A Frequency 0-136Hz 90.8Hz 0-136Hz Power 3.42kW 3.5kW Rotation speed 2890rpm 2613rpm 2880rpm Protection level IP67 IP67 ②...

  • Page 32: Platform Controller

    www.cndingli.com 2.3 Platform Controller 2.3.1 Introduction of PCU ⑥ ② ⑤ ③ ⑦ ④ ⑧ ① ⑨ 1 Function enable switch Press and hold the function enable switch to enable the drive/lift function. 2 Thumb rocker switch Press the thumb rocker switch in either direction to activate steer function. 3 Proportional control handle Lift function: Press and hold the function enable switch to enable the lift function on the platform control handle.
  • Page 33 www.cndingli.com USB port Input port USB port The USB port can provide power supply for some peripheral electronic devices, which is convenient for operators to use. Output: 5V 500mA Input port The input port can receive signals from certain equipment (such as foot switch, ultrasonic detection, etc.), expand the functions of the whole machine, and improve safety.

  • Page 34: Pcu Setting

    www.cndingli.com 2.3.2 PCU Setting NOTE: There are two ways to modify parameters, one is to set in PCU, and the other is to set in ECU. 2.3.2.1 Speed Setting Press & Hold the buttons of “Lift” & “Horn”, when you see the flashed “PS”...

  • Page 35: Option Setting

    www.cndingli.com 2.3.2.2 Option Setting Press & Hold the buttons of “Lift” & “Horn”, when you see the flashed “PS” & “EL/Hd”, it means that the machine has entered the speed setting mode. Press & Hold the buttons of “Lift” & “Slow”, when the digital tube displays the “SC”, it means that the machine has entered the option setting mode.

  • Page 36: Sensors & Switches

    www.cndingli.com 2.4 Sensors & Switches 2.4.1 Angle sensor & Lift down limit switch Angle sensor Lift down limit switch Angle sensor can detect the height of the machine platform in real time, so that the ECU can control the upper and lower limit of the machine. Lift down limit switch can accurately detect the anti-pinch height of the machine, so that the ECU can accurately stop the machine from descending at this height.

  • Page 37: Pothole Switches

    www.cndingli.com 2.4.2 Pothole switches Pothole Switch Pothole System Pothole Plate Pothole system process map: When pothole switches detect that the machine has raised, the machine will automatically switch to the slow driving state.
  • Page 38 www.cndingli.com The table of pothole switch Position signal voltage Stowed 24 V Raised Stowed state Raised state...

  • Page 39: Pressure Sensor & Lowering Valve

    www.cndingli.com 2.4.3 Pressure sensor & Lowering valve Lowering valve It is used to control the opening and closing of the oil return circuit. It can also be used to open the oil return circuit by emergency lowering knob. Pressure sensor: It is used to detect whether the machine is overloaded to ensure the personal safety of users.

  • Page 40: Operation

    www.cndingli.com 3. Operation...

  • Page 41: Function Test

    www.cndingli.com 3.1 Function Test Select a test area that is firm, level and free of obstruction. Be sure the battery pack is connected. Pull out the main power switch to “on” position. At the Ground Controls Pull out the platform and ground red Emergency Stop button to the on position. Turn the key switch to ground control.
  • Page 42 www.cndingli.com 16 Press and hold the function enable button, and press the platform down button. ⊙ Result: The platform should lower to end. The descent delay alarm should sound while the platform is lowering. Test the Emergency Lowering 17 Activate the up function and raise the platform approximately 60 cm. 18 Pull the emergency lowering knob located on the ground controls side of the machine.
  • Page 43 www.cndingli.com 31 Press and hold the function enable switch on the control handle. 32 Depress the thumb rocker switch on top of the control handle in the direction identified by the blue left arrow on the control panel. ⊙ Result: The steer wheels should turn in the direction that the blue left arrow points on the control panel.
  • Page 44 www.cndingli.com ⊙ Result: The platform should stop and the tilt alarm will sound at 180 beeps per minute. The platform controls LED readout should display LL. 45 Press the drive function select button. 46 Press and hold the function enable switch on the control handle. 47 Move the control handle in the direction indicated by the blue up arrow, then move the control handle in the direction indicated by the yellow down arrow.

  • Page 45: Operating Instructions

    www.cndingli.com 3.2 Operating Instructions Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all machine functions. Repair any function that operates when either red Emergency Stop button is pushed in. Emergency Lowering Pull the emergency lowering knob.
  • Page 46 www.cndingli.com Machine travel speed is restricted when the platform is raised. Battery condition will affect machine performance. Machine drive speed and function speed will drop when the battery level indicator is flashing. To reduce drive speed The drive controls can operate in two different drive speed modes. When the drive speed button light is on, slow drive speed mode is active.
  • Page 47 www.cndingli.com Battery Level Indicator Full Use the LED readout screen to determine the battery level. How to use the Safety Arm Raise the platform until the distance of the two sets of scissor at least 0.5m. Lift the safety arm, move it to the center of the scissor arm and rotate up to a vertical position. Lift the upper safety arm, move it to the center of the scissor arm and rotate down to a vertical position.

  • Page 48: Diagnose

    www.cndingli.com 4. Diagnose...
  • Page 49 www.cndingli.com Error indicator readout The LED readout screen displays fault codes that provide information about the machine operating status and about malfunctions. The fault codes listed in the following charts describe malfunctions and can aid in troubleshooting the machine by pinpointing the area or component affected.
  • Page 50 Controller Dependent ECU: 5 digit code PCU: n2, Right Drive Motor Controller Fault Controller Dependent ECU: 5 digit code PCU: n3, Pump Motor Controller Fault Controller Dependent ECU: 5 digit code For more information, please consult the appropriate Dingli Service Dept.

  • Page 51: Ecu

    www.cndingli.com 5. ECU...

  • Page 52: Data Detection

    www.cndingli.com 5.1 Data detection Method to view sensors’ information in real time: Turn on the power, then press and hold the “enter” button, you can enter the interface of sensors value. Long press “Enter” button Page 1 Page 2 Stowed state: 4393 mV Page 3’...
  • Page 53 www.cndingli.com The reference value of sensors at different heights Current Type (mA) Voltage Type (mV) Angle Value (Take 1612HA as an example) (Take 1012AC as an example) (mV) Signal 1 Signal 2 Signal 4300 11.41 11.94 2077 (A little lift) 3900 10.53 12.82...

  • Page 54: Ecu Setting

    www.cndingli.com 5.2 ECU Setting 5.2.1 Settings Overview You can enter the ECU setting interface, after pull out the emergency stop buttons on ECU & PCU, press & hold the “①Enter” button and turn the key switch to ②ground control. The password is “0000”. ECU setting form Main Menu Items...
  • Page 55 www.cndingli.com 2. Set Option 1. Machine Type Hydraulic drive Electrical drive Small Electrical drive (0807) Pressure Sensor 2. Load Sensor Mode (Choose any one) Pressure Sensor 3. Pres Sensor Mode Voltage Output Current Output 4. Pothole Guard Disable/ Enable 5. Descent Delay Disable/ Enable 6.
  • Page 56 www.cndingli.com 3. Calibration 1. No load Sensing 2. Full Load Sensing 3. Tilt Sensor 4. Angle Sensor 5. OL Descent High 6. Up Limit 7. Down Limit 8. Outdoor Limit Height This feature is only available 4. Special Mode 1. Brake Release for AC models.

  • Page 57: Calibration

    www.cndingli.com 5.2.2 Calibration Calibration steps that need to be redone after replacing parts Replaced Part ZAPI ZAPI Angle Pressure Calibration (Pump) (Drive) Sensor Sensor √ Model selection √ √ Load Sensing √ Tilt Sensor √ √ Angle Sensor reset √ Up Limit 5.2.2.1 Load Sensing ①...

  • Page 58: Tilt Sensing

    www.cndingli.com 5.2.2.2 Tilt Sensing The vehicle is parked on a horizontal plane. Turn the chassis key switch to the ground control, press and hold the "Enter" button on the ECU panel for 5 seconds to enter the ECU setting menu. Press the "Up" or "Down" button to switch to the "3.Calibration".

  • Page 59: Height Limit

    www.cndingli.com 5.2.2.5 Height Limit ① Up Limit: Turn the chassis key switch to the ground control, press and hold the "Enter" button on the ECU panel for 5 seconds to enter the ECU setting menu. Press the "Up" or "Down" button to switch to the "3.Calibration".

  • Page 60: Emergency System

    www.cndingli.com 6. Emergency system...

  • Page 61: Emergency Lowering

    www.cndingli.com 6.1 Emergency Lowering Emergency lowering knob Emergency lowering: By pulling the emergency lowering knob, the descending oil circuit of the lower oil cylinder will be opened; if the machine is a dual-cylinder model, the hydraulic oil in the upper oil cylinder will also flow out of the upper oil cylinder through the relief valve, thus realizing the emergency lowering of the platform.

  • Page 62: Brake Release

    www.cndingli.com 6.2 Brake Release HA Type Brake release switch Brake release block Brake release pump knob Brake release block: 1) Chock the wheels to prevent the machine from rolling. 2) Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions.

  • Page 63: Electrical Schematic

    www.cndingli.com 7. Electrical Schematic...

  • Page 64: Ha Type

    www.cndingli.com 7.1 HA Type S06 HA Joystick RD (5) RD (5) RD (5) Pw In GN(18) GN(18) Drive Enable FU1 250A E-Stop power switch Pw Out RD(18) RD(18) Lift Enable B+ RD(18) GND-1W WH(18) WH(18) CANH CANH1-4 YE(18) YE(18) Drive speed CANL CANL1-4 BU(18) BU(18)
  • Page 65 www.cndingli.com S0608-S1412HA Joystick RD (2) RD (2) Drive Enable RD (2) Pw In GN(18) GN(18) FU1 250A E-Stop power switch Pw Out RD(18) RD(18) Lift Enable B+ RD(18) GND-1W WH(18) WH(18) CANH CANH1-4 YE(18) YE(18) Drive speed CANL BU(18) CANH1-3 YE(20) CANL1-4 BU(18) Joystick Deadman CANL1-3 GN(20)

  • Page 66: Ac Type

    www.cndingli.com 7.2 AC Type S06ACE Joystick RD (5) RD (5) RD (5) Pw In GN(18) GN(18) Drive Enable FU1 250A E-Stop power switch Pw Out RD(18) RD(18) Lift Enable B+ RD(18) GND-1W WH(18) WH(18) CANH CANH1-4 YE(18) YE(18) Drive speed CANL CANL1-4 BU(18) BU(18)
  • Page 67 www.cndingli.com S0608-S1412 ACE Joystick RD (2) RD (2) RD (2) Pw In GN(18) GN(18) Drive Enable FU1 300A power switch E-Stop Pw Out RD(18) RD(18) Lift Enable B+ RD(18) GND-1W WH(18) WH(18) CANH CANH1-4 YE(18) YE(18) Drive speed CANL CANL1-4 BU(18) BU(18) CANH1-3 YE(20) Joystick Deadman...

  • Page 68: Hydraulic Schematic

    www.cndingli.com 8. Hydraulic Schematic...

  • Page 69: Schematics

    www.cndingli.com 8.1 Schematics HA (S06) Platform loading (Option) Steer cylinder Lift Sensor cylinder 1.5mm ORF1 ORF2 Lower valve ORF3 ORF7 ORF5 ORF4 Hand pump 80bar Brake Motor 150bar Brake Motor 235bar Function valve Pump Filter Filter Tank...
  • Page 70 www.cndingli.com HA (S0608-S0812) Platform loading (Option) Steer cylinder Lift Sensor cylinder 1.5mm ORF1 ORF2 Lower valve ORF3 ORF7 ORF5 ORF4 Hand pump 120bar Brake Motor Brake RV2=130bar(JCPT0808HA) Motor RV2=160bar(JCPT1008HA) RV2=210bar(JCPT1012HA) 235bar Function valve Pump Filter Filter Tank...
  • Page 71 www.cndingli.com HA (S1012-S1412) Platform loading (Option) Steer cylinder Lower lift Upper lift Sensor cylinder cylinder ORF1 ORF2 Lower valve Lower valve ORF3 ORF7 ORF5 ORF4 Hand pump 120bar Brake Motor Brake RV2=150bar(JCPT1212HA) Motor RV2=190bar(JCPT1412HA) RV2=220bar(JCPT1612HA) 235bar Function valve Pump Filter Filter Tank...
  • Page 72 www.cndingli.com S06 ACE Platform loading (Option) Steer cylinder Sensor Lift cylinder Lower valve 80bar 150bar Function valve Pump Filter Filter Tank...
  • Page 73 www.cndingli.com S0608 - S0812ACE Platform loading (Option) Sensor Steer cylinder Lift cylinder Lower valve 120bar RV1=130bar(JCPT0808AC) RV1=160bar(JCPT1008AC) RV1=210bar(JCPT1012AC) Function valve Pump Filter Filter Tank...
  • Page 74 www.cndingli.com S1012-S1412ACE Platform loading (Option) Sensor Steer cylinder Lower lift Upper lift cylinder cylinder Lower valve Lower valve 120bar RV1=150bar(JCPT1212AC) RV1=190bar(JCPT1412AC) RV1=220bar(JCPT1612AC) Function valve Pump Filter Filter Tank...

  • Page 75: Valve Block

    www.cndingli.com 8.2 Valve block HA Type ORF5...
  • Page 76 www.cndingli.com Code Valve Description Steering Control the left/right turn of the vehicle. Lift up Control the lifting action of the lifting cylinder. Speed switching Control the vehicle to drive at high/low speed. Forward/Backward Control the vehicle to move forward/backward. Total relief valve The relief pressure is 235Bar.
  • Page 77 www.cndingli.com AC Type Code Valve Description Steering Control the left/right turn of the vehicle. Lift up Control the lifting action of the lifting cylinder. 0807 150Bar; 0808 130Bar; 1008 160Bar; 1012 210Bar; Total relief valve 1212 150Bar; 1412 190Bar; 1612 220Bar. Steering Relief 0807 80Bar;...

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