DINGLI JCPT2223RTA Operators Manual With Maintenance Information
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DINGLI JCPT2223RTA Operators Manual With Maintenance Information

Self-propelled rough-terrain scissor lifts
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SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS
OPERATOR'S MANUAL
Part Number: SM0117123
Zhejiang Dingli Machinery Co., Ltd.
with Maintenance Information
( For JCPT2223RTA )
THE M ANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IM PROPER USE OF THE MACHINE
DO NOT OPERATE THIS M ACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,W ARNINGS AND CAUTIONS IN THIS MANUAL
WARNING
First Edition, September 2017

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Summary of Contents for DINGLI JCPT2223RTA

  • Page 1 SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS OPERATOR’S MANUAL with Maintenance Information ( For JCPT2223RTA ) WARNING THE M ANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY UNQUALIFIED TECHNICIANS AND IM PROPER USE OF THE MACHINE...
  • Page 2 OPERATOR’S MANUAL with Maintenance Information Version of the Record...
  • Page 4 OPERATOR’S MANUAL with Maintenance Information Version of the Record Version of the Record Version Number Create Date SM01117123_Rev1.0 ………………………………………………………………………… 2017-09...

  • Page 6: Table Of Contents

    Comply with employer, job site and part of your machine and should remain with governmental rules. the machine at all times. If you have any questions, please call DINGLI Machinery. Read, understand and follow the instructions in this and other manuals supplied with this machine.

  • Page 8: Safety Rules

    OPERATOR’S MANUAL with Maintenance Information Safety Rules Danger Decal Legend Failure to obey the instructions and DINGLI product decals use symbols, color coding and signal words to identify the safety rules in this manual will following: result in death or serious injury.
  • Page 9 OPERATOR’S MANUAL with Maintenance Information Safety Rules An operator on prescription or The relevant conditions of using over-the-counter drugs needs medical advice the equipment on whether or not he/she can safely operate The surface of work ground should be flat and machines.
  • Page 10 Do not increase the surface area of the maximum capacity of the platform extension. platform or the load. Increasing the area Maximum capacity – JCPT2223RTA exposed to the wind will decrease machine Maximum occupants stability.
  • Page 11 Be sure all tires are in good condition, air-filled Outdoor 400N tires are properly inflated and lug nuts are JCPT2223RTA properly tightened. Indoor 400N Do not use the machine as a crane. Crushing Hazard Do not place or attach fixed or overhanging Keep hands and limbs out of scissors.
  • Page 12 OPERATOR’S MANUAL with Maintenance Information Safety Rules Be aware of crushing hazards when grasping the platform guard rail. Operators must comply with employer, job site and governmental rules regarding use of Do not sit, stand or climb on the platform guard personal protective equipment.
  • Page 13 OPERATOR’S MANUAL with Maintenance Information Safety Rules Do not refuel the machine with the engine advised when performing a pre-operation running. inspection. All compartments must remain closed and secured during operation. Refuel the machine and charge the battery only in an open, well-ventilated area away from sparks, flames and lighted tobacco.
  • Page 14 OPERATOR’S MANUAL with Maintenance Information Safety Rules Explosion Hazard Keep sparks, flames and lighted tobacco away from batteries. Batteries emit explosive gas. Electrocution/ Hazard Avoid contact with electrical terminals. pollute Hazard Dispose of old battery must comply with job site and governmental rules. Lockout after Each Use Select a safe parking location - firm level surface, clear of obstructions and traffic.

  • Page 15: Legend

    OPERATOR’S MANUAL with Maintenance Information Legend Legend 1 Platform entry gate 10 Lift Cylinder 2 Main Platform 11 Engine(behind cover) 3 Lanyard anchorage point 12 Outrigger 4 Platform guard rails 13 Front wheel 5 Platform extensions 14 Hydraulic tanks、Fuel tanks (behind cover) 6 Manual storage containers 15 Ground controls 7 Platform controls...

  • Page 16: Decals

    9414063 Label – Capacity 750kg 9914023 Cosmetic – Warning 9514011 Cosmetic – Mark 9414107 Caution – Max. Manual Force: 400N 9614091 Cosmetic – JCPT2223RTA 9514105 Cosmetic – Mark 9914021 Cosmetic – Warning 9514051 Cosmetic – Mark 9914019 Cosmetic – Warning 9413017 Warning –...
  • Page 17 9411019 Warning – Crushing Hazard 9311105 Notice – Main power switch operation 9514301 Cosmetic – IPAF 9514201 Cosmetic – CE 9411011 Danger – Explosion/Burn Hazard Instructions – JCPT2223RTA 4×4 9911023 SELF-PROPELLED ROUGH TERRAIN SCISSOR LIFTS 9411021 Warning – Injection Hazard 9311109 Instructions –...
  • Page 18 OPERATOR’S MANUAL with Maintenance Information Decals 6 6 6 6 6 6 6 6...
  • Page 19 OPERATOR’S MANUAL with Maintenance Information Decals...

  • Page 20: Specifications

    It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a Maximum hydraulic pressure 240bar DINGLI policy. Product specifications are (functions) subject to change without notice or obligation. Tire size 355/55D625...

  • Page 21: Control Panel

    OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel 1 LED readout screen 8 Red Emergency Stop button 2 Idle select button 9 Platform down button 10 Lift function enable button 3 Overload indicator light 11 Standby 4 Engine start/flameout button 12 Platform up button 5 Engine RPM display button 13 Standby...
  • Page 22 OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel Red Emergency Stop button Diagnostic readout Push in the red Emergency Stop button to Idle select button the off position to stop all functions. Turn the red Emergency Stop button clockwise Press this button to select the engine idle to the on position to operate the machine.
  • Page 23 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel 1 Red Emergency Stop button 9 Steer mode select button 2 Drive function select button 10 LED 3 Platform retractable enable button 11 Engine start / flameout button 4 Engine high speed idle select button 12 Engine lower speed Idle select button 5 Horn button 13 Lift function select button...
  • Page 24 OPERATOR’S MANUAL with Maintenance Information Control Panel 11 Engine start / flameout button Platform Control Panel Press this button to start/ flameout the Red Emergency Stop button engine. Push in the red Emergency Stop button to 12 Engine lower speed Idle select button the off position to stop all functions.

  • Page 25: Pre-Operation Inspection

    OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Do Not Operate Unless: Fundamentals It is the responsibility of the operator to √ You learn and practice the principles of perform a pre-operation inspection and routine safe machine operation contained in this maintenance.
  • Page 26 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection Be sure that the operator’s manual are □ Safety arm complete, legible and in the storage □ Platform extension(s) container located in the platform. □ Scissor pins and retaining fasteners Be sure that all decals are legible and in place.

  • Page 27: Workplace Inspection

    OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation.

  • Page 28: Function Tests

    OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service.
  • Page 29 OPERATOR’S MANUAL with Maintenance Information Function Tests Select a test area that is firm, level and ⊙ Result: The platform should rise. free of obstruction. 11 Press and hold the lift function enable button. Press and hold the platform down At the Ground Controls button.
  • Page 30 OPERATOR’S MANUAL with Maintenance Information Function Tests 28 Press and hold the function enable switch Test the Horn on the proportional control handle. 19 Push the horn button. Depress the thumb rocker switch in the ⊙ Result: The horn should sound. direction identified by the yellow triangle on the control panel.
  • Page 31 OPERATOR’S MANUAL with Maintenance Information Function Tests control panel and the rear wheels should the platform approximately 3.5 m from the turn in the direction that the blue triangle ground. points on the control panel 40 Press the drive function select button. 34 Press and hold the function enable switch 41 Press and hold the function enable switch on the proportional control handle.
  • Page 32 OPERATOR’S MANUAL with Maintenance Information Function Tests platform. above 12 m unless the outriggers are lowered. 49 Fully lower the platform. 63 Press the drive function select button. 50 Drive the Left front wheel onto an 18cm Drive the machine forward. block.
  • Page 33 OPERATOR’S MANUAL with Maintenance Information Function Tests ⊙ Result: The platform should spread. 75 Push and hold the Platform retractable enable button. Press and hold the function enable switch. Activate the proportional control handle in the direction indicated by the yellow arrow. ⊙...

  • Page 34: Operating Instructions

    OPERATOR’S MANUAL with Maintenance Information Operating Instructions Do Not Operate Unless: The Operating Instructions section provides instructions for each aspect of machine √ You learn and practice the principles of operation. safe machine operation contained in this It is the operator's responsibility to follow all operator's manual.
  • Page 35 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Emergency Stop To Position Platform Press the lift function enable button. Push in the red Emergency Stop button to the off position at the ground controls or the Press the platform up/down button to platform controls to stop all machine functions activate the up function or the down and turn the engine off.
  • Page 36 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Increase speed: Slowly move the control edge of the piece of wood and lift the end until handle off center. the piece of wood is level. Decrease speed: Slowly move the control While holding the piece of wood level, handle toward center.
  • Page 37 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Controller How to use the Safety Arm Maintain safe distances between operator, The safety arm on the left and on the right side machine and fixed objects. of the scissor system needs to be used for maintenance work.
  • Page 38 OPERATOR’S MANUAL with Maintenance Information Operating Instructions ○ ○ ○ ○ Don’t engage the safety arm unless unload the platform. Using this safety arm is necessary during operations near the scissor system if the platform is lifted! How to Fold Down the Guardrails The platform railing system consists of three fold down rail section for the extension deck...
  • Page 39 OPERATOR’S MANUAL with Maintenance Information Operating Instructions How to Raise the Guardrails ○ Follow the fold down instructions but in reverse order. Emergency operating with hand pump Emergency Lifting Unplug the lever and put it into the hand ○ pump (1). Press and hold the button（3）.
  • Page 40 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Operate the hand pump with the lever, the After Each Use platform should rise. Select a safe parking location - firm level surface, clear of obstructions and traffic. Do not emergency lift/lower the platform and retract outriggers simultaneity; Lower the platform.

  • Page 41: Transport And Lifting Instructions

    OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Free-wheel Configuration for Observe and Obey: Winching √ Common sense and planning must be Chock the wheels to prevent the machine from applied to control the movement of the rolling. machine when lifting it with a crane or forklift.
  • Page 42 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always chock the machine wheels in Turn the key switch to the off position and preparation for transport. remove the key before transporting. Retract and secure the extension deck(s). Inspect the entire machine for loose or unsecured items.
  • Page 43 Center of gravity X Axis Y Axis Lifting Instructions Fully lower the platform. Be sure the extension JCPT2223RTA 1.7m 1.3m decks, controls and covers are secure. Remove all loose items on the machine. X Axis...

  • Page 44: Maintenance

    OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Observe and Obey: The pre-delivery preparation report contains √ Only routine maintenance items specified in checklists for each type of scheduled this manual shall be performed by the inspection. operator. Make copies of the Pre-delivery Preparation √...
  • Page 45 OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Instructions Fundamentals Use the operator’s manual on your machine. It is the responsibility of the dealer to perform the Pre-delivery Preparation. The Pre-delivery Preparation consists of completing the Pre-operation Inspection, the The Pre-delivery Preparation is performed Maintenance items and the Function Tests.
  • Page 46 OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report A-9 Drive Axle Maintenance Model Perform after 40 hours: Serial number A-10 30 day service Date Perform after 50 hours: Hour meter A-11 Engine maintenance Machine owner Perform every 100 hours: Inspected by (print) A-12 Drive Axle Maintenance Inspector signature...
  • Page 47 Decals Note: Contact your authorized DINGLI alert operators and personnel to the many distributor or DINGLI Industries if replacement possible hazards associated with using this manuals or decals are needed. machine. They also provide users with operation and maintenance information.
  • Page 48 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Batteries Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work engine performance and operational safety.
  • Page 49 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Engine Oil Level Check the Hydraulic Oil Level Maintaining the proper engine oil level is Maintaining the hydraulic oil at the proper level essential to good engine performance and is essential to machine operation. Improper service life.
  • Page 50 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Engine Coolant Level Perform Engine Maintenance Maintaining the engine coolant at the proper Engine specifications require that this level is essential to engine service life. procedure be performed every 8 hours or daily, Improper coolant level will affect the engine's whichever comes first.
  • Page 51 OPERATOR’S MANUAL with Maintenance Information Maintenance A-10 A-12 Perform 30 Day Service Perform Drive Axle Maintenance Axle specifications require that this procedure The 30 day maintenance procedure is a one be performed every 100 hours. time procedure to be performed after the first 30 days or 40 hours of usage.
  • Page 52 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist B Procedures Inspect the Batteries Check the ambient air temperature and DINGLI requires that this procedure be adjust the specific gravity reading for each performed every 250 hours or quarterly, cell as follows: whichever comes first.
  • Page 53 Do not overfill. 11 Install the vent caps and neutralize any electrolyte that may have spilled. DINGLI requires that this procedure be performed every 250 hours or quarterly, All models: whichever comes first.
  • Page 54 Release the safety arm latch, lift the safety arm and rotate up to a vertical position. Dingli requires that this procedure be Lower the platform onto the safety arm. performed every 250 hours or quarterly, Stop the engine.
  • Page 55 OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Tires and Wheels Check the Oil Level in the Drive Hubs Dingli requires that this procedure be Dingli requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly,...
  • Page 56 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Key Switch Test the Emergency Stop Dingli requires that this procedure be Dingli requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly, whichever comes first.
  • Page 57 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Drive Brakes Test the Automotive-style Horn Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first. Dingli requires that this procedure be performed every 250 hours or quarterly, A functional horn is essential to safe machine whichever comes first.
  • Page 58 B-11 Test the Drive Speed - Stowed Test the Drive Speed -Raised Position Position Dingli requires that this procedure be performed every 250 hours or quarterly, Dingli requires that this procedure be whichever comes first. performed every 250 hours or quarterly,...
  • Page 59 B-12 B-13 Perform Hydraulic Oil Analysis Perform Engine Maintenance Engine specifications require that this Dingli requires that this procedure be procedure be performed every 250 hours or performed every 250 hours or quarterly, quarterly, whichever comes first. whichever comes first.
  • Page 60 Maintenance Checklist C Procedures Test the Platform Overload System ⊙ Result: The overload alarm at the platform Dingli specifications require that this procedure be performed every 500 hours or controls sound, indicating a normal semi-annually, whichever comes first OR when condition.
  • Page 61 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Engine Maintenance Perform Drive Axle Maintenance Engine specifications require that this Axle specifications require that this procedure procedure be performed every 500 hours or be performed every 500 hours semi-annually, whichever comes first. Required maintenance procedures and Required maintenance procedures and additional Axle information is available in the...
  • Page 62 Checklist D Procedures Replace the Hydraulic Tank Return Filter Element 10 Inspect the filter and related components DINGLI requires that this procedure be to be sure that there are no leaks. performed every 1000 hours or annually, whichever comes first.
  • Page 63 Maintenance Check the Free-wheel Configuration Center a lifting jack of ample capacity Dingli specifications require that this procedure (30,000 lbs / 15,000 kg) under the drive be performed every 1000 hours or annually, chassis between the wheels at the steer whichever comes first.
  • Page 64 OPERATOR’S MANUAL with Maintenance Information Maintenance Replace the Drive Axle Oil Perform Engine Maintenance Dingli specifications require that this Engine specifications require that this procedure be performed every 1000 hours or procedure be performed every 1000 hours or annually, whichever comes first.
  • Page 65 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist E Procedures Test or Replace the Hydraulic Oil DINGLI requires that this procedure be Disconnect the battery pack from the performed every 2000 hours or every two machine. years, whichever comes first. Open the power unit module cover.
  • Page 66 OPERATOR’S MANUAL with Maintenance Information Maintenance 14 Add the tank with hydraulic oil until the fluid is equal in the hydraulic tank. . Perform Engine Maintenance Component damage hazard. The pump can be damaged if operated without oil. Be careful not to empty the hydraulic tank Engine specifications require that this while in the process of filling the hydraulic procedure be performed every 3000 hours,...
  • Page 67 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Engine Maintenance Perform Engine Maintenance Engine specifications require that this Engine specifications require that this procedure be performed every 12,000 hours. procedure be performed every 6000 hours. Required maintenance procedures and Required maintenance procedures and additional engine information is available in the additional engine information is available in the engine operator’s manual.
  • Page 68 OPERATOR’S MANUAL with Maintenance Information Maintenance Fault State In the fault state, a fault code from the list will be displayed flashing at a 1 Hz rate (0.5 seconds on, 0.5 off). List of Fault Codes Display Display for Ground Description Description Platform...
  • Page 69 OPERATOR’S MANUAL with Maintenance Information Maintenance Display Display for Ground Description Repair Platform Left Front Outrigger Limit Check the limit switch, 38 LF OR Limit Switch Fault Switches are both ON check the wiring Right Front Outrigger Limit Check the limit switch, 39 RF OR Limit Switch Fault Switches are both ON check the wiring...
  • Page 70 95 Machine Type Fauit Wrong Machine Type Selected Type Remove the excess 98 Platform Overload Platform Overload Fault load immediately. Machine Tilted Beyond Safe check the wiring, Limits Fault replace the sensor For more information, please consult the appropriate Dingli Service Dept.

  • Page 71: Schematic

    OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic - Function model...
  • Page 72 OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic - Drive model...
  • Page 73 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic...
  • Page 74 OPERATOR’S MANUAL with Maintenance Information Schematic...

  • Page 75: Inspection And Repair Log

    OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date Comments...

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