DINGLI JCPT0807HA Operators Manual With Maintenance Information

Self-propelled scissor lifts(hydraulic motor drive/electric motor drive)

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SELF-PROPELLED SCISSOR LIFTS

OPERATOR'S MANUAL

JCPT0807HA/AC JCPT0808HA/AC JCPT0812HA/AC JCPT1008HA/AC

JCPT1012HA/AC JCPT1212HA/AC JCPT1412HA/AC JCPT1612HA/AC

(Hydraulic Motor Drive / Electric Motor Drive)

Part Number: SM0120117_Rev3.1

Zhejiang Dingli Machinery Co., Ltd.

with Maintenance Information

JCPT1612HAS/ACS

TH E MANU FAC TUR ER SH ALL N OT BE H ELD LIABLE IN CASE OF FAULTS

OR ACC ID EN TS DU E TO N EGLIG EN CE, IN CAPACITY, INSTALLATION BY

UN QU ALI FIED TECH NICIAN S AND IMPROPER USE OF THE MACHINE

DO N OT O PER ATE THIS MACH IN E UN TIL YOU READ AND UNDERSTAND

ALL TH E DAN GERS,W AR NI NG S AN D CAUTIONS IN THIS MANUAL

WARNING

Third Edition, May 2021 Printing

Table of Contents

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Summary of Contents for DINGLI JCPT0807HA

Page 1 SELF-PROPELLED SCISSOR LIFTS OPERATOR’S MANUAL with Maintenance Information JCPT0807HA/AC JCPT0808HA/AC JCPT0812HA/AC JCPT1008HA/AC JCPT1012HA/AC JCPT1212HA/AC JCPT1412HA/AC JCPT1612HA/AC JCPT1612HAS/ACS (Hydraulic Motor Drive / Electric Motor Drive) WARNING TH E MANU FAC TUR ER SH ALL N OT BE H ELD LIABLE IN CASE OF FAULTS...
Page 2 OPERATOR’S MANUAL with Maintenance Information Version of the Record Version of the Record Version Number Create Date SM0120117_Rev1.0 …………………………………………………………………………… 2020-07 SM0120117_Rev2.0 …………………………………………………………………………… 2020-12 SM0120117_Rev2.1 …………………………………………………………………………… 2021-01 SM0120117_Rev3.0 …………………………………………………………………………… 2021-06 SM0120117_Rev3.1 …………………………………………………………………………… 2021-10...
Page 4: Table Of Contents
Comply with employer, job site and part of your machine and should remain with governmental rules. the machine at all times. If you have any questions, please call DINGLI Machinery. Read, understand and follow the instructions in this and other manuals supplied with this machine.
Page 6: Failure To Obey The Instructions And Safety Rules In This Manual Will Result In Death Or Serious Injury
OPERATOR’S MANUAL with Maintenance Information Safety Rules Danger Decal Legend Failure to obey the instructions and DINGLI product decals use symbols, color coding and signal words to identify the safety rules in this manual will following: result in death or serious injury.
Page 7: Electrocution Hazard
Maximum capacity – JCPT0807HA Maximum occupants (Indoor use) Maximum occupants (Outdoor use) Platform allowable maximum load...
Page 8 OPERATOR’S MANUAL with Maintenance Information Safety Rules Maximum occupants (Outdoor use) Maximum capacity – JCPT0807AC Platform allowable maximum load 380kg Maximum occupants (Indoor use) Extension deck allowable maximum load 113kg Maximum occupants (Outdoor use) Maximum capacity – JCPT0812HA Platform allowable maximum load 230kg Maximum occupants (Indoor / Outdoor use) 2 Extension deck allowable maximum load 113kg...
Page 9: Work Area Safety
OPERATOR’S MANUAL with Maintenance Information Safety Rules Maximum occupants (Indoor use ONLY) platform is raised, lower the platform and do not continue to operate the machine. Platform allowable maximum load 250kg Do not operate the machine in strong or gusty Extension deck allowable maximum load 113kg winds.
Page 10 JCPT0812AC Indoor 400N The lithium battery: The battery must weigh a JCPT1008AC Indoor 400N minimum of 50 kg. (For JCPT0807HA/AC, Outdoor 400N JCPT0808HA/AC, JCPT0812HA/AC, JCPT1012AC JCPT1008HA/AC, and JCPT1012HA/AC); the Indoor 400N battery must weigh a minimum of 62 kg. (For...
Page 11: Crushing Hazard
Maximum side slope rating stowed Do not transport tools and materials unless Model they are evenly distributed and can be safely handled by person(s) in the platform. JCPT0807HA 25% (14°) 25% (14°) Do not use the machine on a moving or mobile JCPT0808HA 25% (14°)
Page 12: Component Damage Hazard
OPERATOR’S MANUAL with Maintenance Information Safety Rules Note: Slope rating is subject to ground Check the work area for overhead obstructions conditions and adequate traction. or other possible hazards. Fall Hazard The guard rail system provides fall protection. If occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE equipment and its use shall be in accordance...
Page 13: Battery Safety
OPERATOR’S MANUAL with Maintenance Information Safety Rules The charger must match the battery. The closed and secured during operation. lithium battery cannot by the lead-acid battery Battery Safety charger. The lead-acid battery cannot by the lithium battery charger. Burn Hazard Do not use the machine as a ground for welding.
Page 14: Electrocution/ Burn Hazard
37 kg. The batteries must weigh a minimum of The series/parallel connection must be 148 kg (For JCPT1412HA/AC, approved by Dingli. Only accessories JCPT1612HA/AC, JCPT1612HAS/ACS). approved by Dingli can be used for connection Lifting Hazard of battery blocks. Electrocution/ Burn Hazard Use the appropriate number of people and...
Page 15: Lockout After Each Use
OPERATOR’S MANUAL with Maintenance Information Safety Rules immediately and put aside separately. Batteries must not be exposed to sunlight without protection. Transportation and storage Hazard Charge the battery as soon as receive the machine or after long distance transportation When the battery is stored for a long time, it needs to be charged regularly.
Page 16: Legend
OPERATOR’S MANUAL with Maintenance Information Legend Legend 1 Platform extension 10 Lift cylinder 2 Manual storage container 11 Ground controls (on opposite side of machine) 3 Platform control 12 Entry ladder 4 Lanyard anchorage point 13 Brake release pump 5 Platform guard rails 14 Non-steer tire 6 Platform extension release pedal 15 Battery charger...
Page 17: Decals
Decal, Danger-Explosion/burn hazard 15 09330001 Decal, Danger-Safety arm Decal, Caution-Max. manual force 400N (Indoor) 16 09440009 200N (Outdoor) 09640123 Decal, Label-JCPT0807HA 09640122 Decal, Label-JCPT0807AC 18 09410005 Decal, Danger-Do not alter or disable limit switch 19 09430003 Decal, Danger-Keep away from moving parts...
Page 18 OPERATOR’S MANUAL with Maintenance Information Decals JCPT0807HA/AC Safety tape...
Page 19 OPERATOR’S MANUAL with Maintenance Information Decals JCPT0807HA/AC...
Page 20 OPERATOR’S MANUAL with Maintenance Information Decals JCPT0808HA/AC~ JCPT1612HAS/ACS Part No. Description Qty. Remark 09440011 Decal, Label-Lanyard anchorage point 09340001 Decal, Notice-Keep the manual with the machine 09440001 Decal, Danger-General safety rules 09440003 Decal, Danger-Tip-over hazard, tilt-alarm Decal, Instructions-Refer the operator to the 09340003 instructions for use 09440013...
Page 21 OPERATOR’S MANUAL with Maintenance Information Decals Part No. Description Qty. Remark 12 09310002 Decal, Instructions-Lift point JCPT0808HA/AC, 09310008 Decal, Instructions-Maximum wheel load 1000kg JCPT0812HA/AC 09310010 Decal, Instructions-Maximum wheel load 960kg JCPT1008HA/AC 09310012 Decal, Instructions-Maximum wheel load 1240kg JCPT1012HA/AC 09310014 Decal, Instructions-Maximum wheel load 1310kg JCPT1212HA/AC 09310016 Decal, Instructions-Maximum wheel load 1280kg...
Page 22 OPERATOR’S MANUAL with Maintenance Information Decals Part No. Description Qty. Remark 09640133 Decal, Cosmetic-JCPT1412AC JCPT1412AC 09640134 Decal, Cosmetic-JCPT1612HA JCPT1612HA 09640135 Decal, Cosmetic-JCPT1612AC JCPT1612AC 09640119 Decal, Cosmetic-JCPT1612HAS JCPT1612HAS 09640118 Decal, Cosmetic-JCPT1612ACS JCPT1612ACS 20 09410005 Decal, Danger-Do not alter or disable limit switch 21 09310004 Decal, Instructions-Emergency lower 22 09410003...
Page 23 OPERATOR’S MANUAL with Maintenance Information Decals JCPT0808HA/AC~ JCPT1612HAS/ACS Safety tape...
Page 24 OPERATOR’S MANUAL with Maintenance Information Decals JCPT0808HA/AC~ JCPT1612HAS/ACS...
Page 25 OPERATOR’S MANUAL with Maintenance Information Decals JCPT0808HA/AC~ JCPT1612HAS/ACS...
Page 26: Specifications
AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 27 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 28 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 29 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 30 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 31 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 32 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 33 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 34 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 35 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 36 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 37 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 38 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 39 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 40 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 41 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 42 AC outlet in platform Standard and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 43 AC outlet in platform Standard configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
Page 44: Lead-Acid Battery
OPERATOR’S MANUAL with Maintenance Information Specifications Battery Specifications Lead-acid battery JCPT0807AC, JCPT0807HA, standard JCPT1212AC, JCPT1212HA optional JCPT0808AC, JCPT0808HA, Voltage 6VDC JCPT0812AC, JCPT0812HA, JCPT1008AC, JCPT1008HA, Type T-125 Plus JCPT1012AC, JCPT1012HA Quantity Voltage 6VDC Battery capacity, maximum 240Ah Type 6TB170 Maintenance-free Quantity...
Page 45 OPERATOR’S MANUAL with Maintenance Information Specifications Lithium battery JCPT0807AC, JCPT0807HA, optional JCPT0808AC, JCPT0808HA, JCPT0812AC, JCPT0812HA, JCPT1008AC, JCPT1008HA, JCPT1012AC, JCPT1012HA Voltage 24VDC Type TFL24-180-DL3 Quantity Battery capacity, maximum 180AH Maintenance-free JCPT1212AC, JCPT1212HA, optional JCPT1412AC, JCPT1412HA, JCPT1612AC, JCPT1612HA, JCPT1612ACS, JCPT1612HAS Voltage 24VDC...
Page 46: Ground Control Panel
OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel Menu escape button Platform up button Red Emergency Stop button LED readout screen Push in the red Emergency Stop button to Menu up button the off position to stop all functions. Pull out the red Emergency Stop button to the Menu down button on position to operate the machine.
Page 47: Platform Control Panel
OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel Function enable switch Drive function select button Thumb rocker switch Drive speed button Proportional control handle 8 LED readout screen Horn button 9 Red Emergency Stop button Lift function select button...
Page 48 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel Horn Button Function enable switch Push the horn button and the horn will Press and hold the function enable switch sound. Release the horn button and the to enable the drive/lift function. horn will stop.
Page 49: Pre-Operation Inspection
OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Do Not Operate Unless: Fundamentals It is the responsibility of the operator to √ You learn and practice the principles of perform a pre-operation inspection and routine safe machine operation contained in this maintenance.
Page 50 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection Check entire machine for: Be sure that the operator’s manual are  complete, legible and in the storage  Cracks in welds or structural container located in the platform. components  Be sure that all decals are legible and in ...
Page 51: Workplace Inspection
OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation.
Page 52: Function Tests
OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service.
Page 53: At The Ground Controls
OPERATOR’S MANUAL with Maintenance Information Function Tests Select a test area that is firm, level and 11 Press the platform up or platform down free of obstruction. button. Be sure the battery pack is connected. ⊙ Result: No function should operate. Pull out the main power switch to “on”...
Page 54: At The Platform Controls
OPERATOR’S MANUAL with Maintenance Information Function Tests At the Platform Controls descent alarm should sound while the platform is lowering. Test Emergency Stop Test the Steering 20 Push in the platform red Emergency Stop Note: When performing the steer and drive button to the off position.
Page 55 OPERATOR’S MANUAL with Maintenance Information Function Tests 38 Slowly move the control handle in the The platform controls LED readout should direction indicated by the yellow down display LL. arrow on the control panel until the 45 Press the drive function select button. machine begins to move, then return the 46 Press and hold the function enable switch handle to the center position.
Page 56 OPERATOR’S MANUAL with Maintenance Information Function Tests screen readout should display 18. 53 Press the drive function select button. 54 Press and hold the function enable switch on the control handle. 55 Move the control handle in the direction indicated by the blue up arrow, and then move the control handle in the direction indicated by the yellow down arrow.
Page 57 OPERATOR’S MANUAL with Maintenance Information Function Tests 62 Try to raise the platform. ⊙ Result: The platform will continue to raise, the alarm should continue to beeps 110 ⊙ Result: The platform can be raised the times per minute, and the platform LED alarm should beep 50 times per minute and display shows "0b".(Obstacle) continue, the platform LED display shows...
Page 58: Operating Instructions
OPERATOR’S MANUAL with Maintenance Information Operating Instructions Do Not Operate Unless: The Operating Instructions section provides instructions for each aspect of machine √ You learn and practice the principles of operation. safe machine operation contained in this It is the operator's responsibility to follow all operator's manual.
Page 59: Emergency Stop
OPERATOR’S MANUAL with Maintenance Information Operating Instructions To Steer Emergency Stop Press the drive function select button. Push in the red Emergency Stop button to the off position at the ground controls or the Press and hold the function enable switch platform controls to stop all machine functions.
Page 60: Operation From Ground With Controller
OPERATOR’S MANUAL with Maintenance Information Operating Instructions Operation from Ground with JCPT0807, JCPT0808, JCPT0812, JCPT1012, JCPT1008, JCPT1212, JCPT1412, JCPT1612, Controller JCPT1612S, maximum slope rating, stowed position 25%, maximum side slope rating, Maintain safe distances between operator, stowed position 25%. machine and fixed objects. Note: Slope rating is subject to ground Be aware of the direction the machine will conditions and adequate traction.
Page 61 OPERATOR’S MANUAL with Maintenance Information Operating Instructions How to Fold Down the How to Fold Down the Guardrails Guardrails (JCPT0807) (JCPT0808 ~ JCPT1612S) The platform railing system consists of three The platform railing system consists of three fold down rail section for the extension deck fold down rail section for the extension deck and three sections for the main deck.
Page 62: To Extend And Retract Platform
OPERATOR’S MANUAL with Maintenance Information Operating Instructions How to Raise the Guardrails be enabled to lift again; at this point if not operated to lift again after 5 seconds (the Follow the fold down instructions but in reverse alarm is relieved), the machine cannot be lifted order.
Page 63 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Error indicator readout The LED readout screen displays fault codes that provide information about the machine operating status and about malfunctions. The fault codes listed in the following charts describe malfunctions and can aid in troubleshooting the machine by pinpointing the area or component affected.
Page 64 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Lift Reaction 56 Steer Right Coil Fault Disable Lifting and Driving 57 Steer Left Coil Fault Disable Lifting and Driving 59 Parallel Coil Fault Disable Lifting and Driving Battery Low Voltage Disables All Motion Platform Load is over 80% Warning Only...
Page 65 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Lift Reaction 1018, 2018, 3018 LOGIC FAILURE #2 Controller Dependent 1019, 2019, 3019 LOGIC FAILURE #1 Controller Dependent 1028, 2028, 3028 PUMP VMN LOW Controller Dependent 1029, 2029, 3029 PUMP VMN HIGH Controller Dependent 1030, 2030, 3030 VMN LOW...
Page 66 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Lift Reaction 1160, 2160, 3160 SENS BAT TEMP KO Controller Dependent 1161, 2161, 3161 RPM HIGH Controller Dependent 1162, 2162, 3162 BUMPER STOP Controller Dependent 1163, 2163, 3163 ED SLIP MISMATCH Controller Dependent 1164, 2164, 3164 PWM ACQ.
Page 67 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Lift Reaction 1193, 2193, 3193 SMARTDRIVER KO Controller Dependent 1194, 2194, 3194 AUX BATT. SHORT. Controller Dependent 1195, 2195, 3195 POS. EB. SHORTED Controller Dependent 1196, 2196, 3196 MOT.PHASE SH. Controller Dependent 1197, 2197, 3197 WRONG SLAVE VER.
Page 68 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Lift Reaction 1223, 2223, 3223 COIL SHOR.MC Controller Dependent 1224, 2224, 3224 WAITING FOR NODE Controller Dependent 1224, 2224, 3224 WAITING FOR NODE Controller Dependent 1224, 2224, 3224 WAITING FOR NODE Controller Dependent 1226, 2226, 3226 VACC OUT RANGE...
Page 69 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Lift Reaction 1249, 2249, 3249 CHECK UP NEEDED Controller Dependent 1250, 2250, 3250 THERMIC SENS. KO Controller Dependent 1251, 2251, 3251 WRONG SET BAT. Controller Dependent 1253, 2253, 3253 FIELD ORIENT. KO Controller Dependent 1254, 2254, 3254 EB.
Page 70 Low monomer 2 Lift and Drive speed limit 4042 Low monomer 3 Disables All Motion 4043 High temperature 2 Lift and Drive speed limit 4044 High temperature 3 Disables All Motion For more information, please consult the appropriate Dingli Service Dept.
Page 71: To Charge Battery
√ Use proper AC input voltage for charging Connect the battery charger to a grounded as indicated on the charger. AC circuit. √ Use only a Dingli authorized battery and The charger will indicate when the battery charger. is fully charged.
Page 72: Dry Battery Filling And Charging Instructions
OPERATOR’S MANUAL with Maintenance Information Operating Instructions pack should be in good contact. If discharged state. This also applies to batteries something goes wrong, it needs to be fixed in a state of deep discharge. Otherwise, the before it can be charged. service life of the battery will be significantly reduced.
Page 73: Transport And Lifting Instructions
OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Observe and Obey: Brake Release Operation For the Hydraulic Motor Drive Model √ Common sense and planning must be applied to control the movement of the Chock the wheels to prevent the machine machine when lifting it with a crane or from rolling.
Page 74: Securing To Truck Or Trailer For Transit
OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck or Trailer for released!" Release all brakes Transit If you want to close the brake release, just turn off the key switch in “ground” position. Always chock the machine wheels in Towing the Hydraulic Drive Model is not preparation for transport.
Page 75 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Lifting the Machine with a Observe and Obey: Forklift √ Only qualified riggers should rig and lift the machine. Be sure the extension deck, controls and component trays are secure. Remove all loose √...
Page 76: Lifting Instructions
Lifting Instructions Fully lower the platform. Be sure the extension Model X Axis Y Axis decks, controls and covers are secure. JCPT0807HA Remove all loose items on the machine. 60 cm 59.1cm JCPT0807AC Determine the center of gravity of your...
Page 77: Storage
OPERATOR’S MANUAL with Maintenance Information Storage How to store the batteries Observe and Obey: When storing the machine for a long time √ The storage of the machine shall be as (one month to six months) be sure to turn follows, Incorrect storage may affect the off the main power switch, key switch and performance and service life of the machine...
Page 78 OPERATOR’S MANUAL with Maintenance Information Storage negative pole of the battery should be removed and the lithium battery should be charged regularly once a month Lithium batteries should be stored in a dry, frost-free room. Avoid contact between lithium batteries and corrosive objects, and keep away from places with fire sources and heat sources.
Page 79: Maintenance
OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Observe and Obey: The pre-delivery preparation report contains √ Only routine maintenance items specified in checklists for each type of scheduled this manual shall be performed by the inspection. operator. Make copies of the Pre-delivery Preparation √...
Page 80 OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Fundamentals Instructions It is the responsibility of the dealer to perform Use the operator’s manual on your machine. the Pre-delivery Preparation. The Pre-delivery Preparation consists of The Pre-delivery Preparation is performed completing the Pre-operation Inspection, the prior to each delivery.
Page 81 OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report Checklist A Y N R Model A-1 Inspect the manuals and decals Serial number A-2 Pre-operation inspection Date A-3 Check the Batteries Hour meter A-4 Check the Hydraulic Oil Level Machine owner A-5 Function tests Inspected by (print) Perform after 40 hours:...
Page 82: Checklist A Procedures
Note: Contact your authorized DINGLI possible hazards associated with using this distributor or DINGLI machinery if replacement machine. They also provide users with manuals or decals are needed. operation and maintenance information. An...
Page 83: Perform Pre-Operation Inspection
OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Batteries Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work machine performance and operational safety.
Page 84: Perform Function Tests
⊙ Result: The hydraulic oil level should be at the mark of the fuel tank. (Refer to the following table). Model Scale line （ L ） JCPT0807HA/AC JCPT0808HA/AC JCPT0812HA/AC JCPT1008HA/AC Perform 30 Day Service JCPT1012HA/AC JCPT1212HA/AC 17.5...
Page 85: Checklist B Procedures
OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist B Procedures Inspect the Batteries Models without maintenance-free or sealed DINGLI requires that this procedure be batteries: performed every 250 hours or quarterly, whichever comes first. Remove the battery vent caps and check...
Page 86 OPERATOR’S MANUAL with Maintenance Information Maintenance fully charged. Proceed to step 11. ¤ Result: The difference in specific gravity readings between cells is greater than 0.1 OR the specific gravity of one or more cells is less than 1.177. Replace the battery. 11 Check the battery acid level.
Page 87 If significant changes to previous measurements or differences between the block batteries are identified, then customer service must be contacted for further testing or repairs. Note: If you have any further questions regarding the battery charger operation, please contact the DINGLI Service Department.
Page 88: Inspect The Electrical Wiring
OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Electrical Wiring DINGLI requires that this procedure be Lift the upper safety arm, move it to the performed every 250 hours or quarterly, center of the scissor arm and rotate down whichever comes first.
Page 89 Maintenance Inspect the Tires and Wheels Test the Emergency Stop (including castle nut torque) DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first. DINGLI requires that this procedure be A properly functioning Emergency Stop is performed every 250 hours or quarterly, essential for safe machine operation.
Page 90: Test The Automotive-Style Horn (If Equipped)
OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Key Switch Test the Automotive-style Horn (if equipped) DINGLI requires that this procedure be performed every 250 hours or quarterly, DINGLI requires that this procedure be whichever comes first. performed every 250 hours or quarterly, whichever comes first.
Page 91: Test The Drive Brakes
OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Drive Brakes ¤ Result: The machine does not stop within DINGLI requires that this procedure be the specified braking distance. performed every 250 hours or quarterly, whichever comes first. Note: The brakes must be able to hold the machine on any slope it is able to climb.
Page 92: Test The Drive Speed - Stowed Position
Test the Drive Speed - Raised Test the Drive Speed - Stowed Position Position DINGLI requires that this procedure be DINGLI requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly, whichever comes first.
Page 93: Test The Slow Drive Speed
Maintenance B-10 B-11 Test the Slow Drive Speed Perform Hydraulic Oil Analysis DINGLI requires that this procedure be DINGLI requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly, whichever comes first. whichever comes first.
Page 94: Inspect The Hydraulic Tank Cap Venting System
Inspect the Hydraulic Tank Cap Check the Module Tray Latch Venting System Components DINGLI requires that this procedure be DINGLI requires that this procedure be performed quarterly or every 250 hours, performed every 250 hours or quarterly, whichever comes first. Perform this procedure whichever comes first.
Page 95: Level Sensor
Test the Pothole Limit Switches and the Level Sensor ¤ Result: The LED readout screen does not DINGLI requires that this procedure be performed every 250 hours or quarterly, show code LL, the alarm does not sound whichever comes first.
Page 96 OPERATOR’S MANUAL with Maintenance Information Maintenance ¤ Result: The pothole guard contacts the block and does not fully deploy, the LED readout screen does not show code 18, the alarm does not sound and the machine will continue to lift the platform after the pothole guards are deployed.
Page 97: Checklist C Procedures
Maintenance Checklist C Procedures Test the Platform Overload System (if equipped) DINGLI requires that this procedure be Perform this procedure with performed every 500 hours or six months, the machine on a firm, level surface. whichever comes first or when the machine Turn the key switch to platform controls.
Page 98 ⊙ Result: All ground control functions should not operate. Lift the test weight off the platform floor DINGLI requires that this procedure be using a suitable lifting device. performed every 500 hours or semi-annually, whichever comes first. 10 The platform should lower to the stowed position.
Page 99: Checklist D Procedures
OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist D Procedures Check the Scissor Arm Wear Pads DINGLI requires that this procedure be For JCPT0808HA/AC~JCPT1612HAS/ACS: performed every 1000 hours or annually, ⊙ Result: The measurement is 34mm or more. whichever comes first.
Page 100: Replace The Hydraulic Tank Return Filter Element
OPERATOR’S MANUAL with Maintenance Information Maintenance Replace the Hydraulic Tank Return Filter Element DINGLI requires that this procedure be performed every 1000 hours or annually, whichever comes first. Replacement of the hydraulic tank return filter is essential for good machine performance and service life.
Page 101: Checklist E Procedure
Checklist E Procedure Test or Replace the Hydraulic Oil Tag and disconnect the hydraulic pump DINGLI requires that this procedure be inlet line and remove the line from the tank. performed every 2000 hours or every two Cap the fitting on the pump.
Page 102 OPERATOR’S MANUAL with Maintenance Information Maintenance 13 Install the hydraulic pump inlet line into the tank. Install the fitting onto the pump and torque. 14 Install the hydraulic pump return line into the tank. Install the fitting onto the hydraulic filter head and torque. 15 Fill the tank with hydraulic oil until the fluid is full in the hydraulic tank.
Page 103: Schematic
OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic JCPT0807HA...
Page 104: Hydraulic Schematic
OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic JCPT0808HA JCPT0812HA JCPT1008HA JCPT1012HA...
Page 105 OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic JCPT1212HA JCPT1412HA JCPT1612HA JCPT1612HAS...
Page 106 OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic JCPT0807AC Platform loading (Option) Sensor Steer cylinder Lift cylinder Lower valve 80bar 150bar Function valve Pump Filter Filter Tank...
Page 107 OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic JCPT0808AC JCPT0812AC JCPT1008AC JCPT1012AC Platform loading (Option) Sensor Steer cylinder Lift cylinder Lower valve 120bar RV1=130bar(JCPT0808AC) RV1=160bar(JCPT0812AC) RV1=160bar(JCPT1008AC) RV1=210bar(JCPT1012AC) Function valve Pump Filter Filter Tank...
Page 108 OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic JCPT1212AC JCPT1412AC JCPT1612AC JCPT1612ACS Platform loading (Option) Sensor Steer cylinder Lower lift Upper lift cylinder cylinder Lower valve Lower valve 120bar RV1=150bar(JCPT1212AC) RV1=190bar(JCPT1412AC) RV1=200bar(JCPT1612AC) RV1=210bar(JCPT1612ACS) Function valve Pump Filter Filter Tank...
Page 109 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic JCPT0807HA (Lead-acid battery)
Page 110: Electrical Schematic
OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic JCPT0808HA~JCPT1612HA (Lead-acid battery)
Page 111 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic JCPT0807HA (Lithium battery)
Page 112 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic JCPT0808HA~JCPT1612HAS (Lithium battery)
Page 113 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic JCPT0807AC (Lead-acid battery)
Page 114 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic JCPT0808AC~JCPT1612ACS (Lead-acid battery)
Page 115 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic JCPT0807AC (Lithium battery)
Page 116 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic JCPT0808AC~JCPT1612ACS (Lithium battery)
Page 117: Inspection And Repair Log
OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date Comments...

This manual is also suitable for:

Jcpt0808ha Jcpt0812ha Jcpt1008ha Jcpt1012ha Jcpt1212ha Jcpt1412ha ... Show all