DINGLI JCPT0607DCS Operator's Manual
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DINGLI JCPT0607DCS Operator's Manual

Self-propelled scissor lifts
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SELF-PROPELLED SCISSOR LIFTS
OPERATOR'S MANUAL
with Maintenance Information and Parts List
THE M ANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IM PROPER USE OF THE MACHINE
Part Number: SM0115111
Zhejiang Dingli Machinery Co., Ltd.
( For JCPT0607DCS )
DO NOT OPERATE THIS M ACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,W ARNINGS AND CAUTIONS IN THIS MANUAL
WARNING
First Edition, November 2015 Printing

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  • Page 1 SELF-PROPELLED SCISSOR LIFTS OPERATOR’S MANUAL with Maintenance Information and Parts List ( For JCPT0607DCS ) WARNING THE M ANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY UNQUALIFIED TECHNICIANS AND IM PROPER USE OF THE MACHINE...
  • Page 2 OPERATOR’S MANUAL with Maintenance Information Version of the Record Version of the Record Version Number Create Date SM0115111_Rev1.0 …………………………………………………………………………… 2015-11...

  • Page 4: Table Of Contents

    Comply with employer, job site and the machine at all times. If you have any governmental rules. questions, please call DINGLI Machinery. Read, understand and follow the instructions in this and other manuals supplied with this machine.

  • Page 6: Safety Rules

    OPERATOR’S MANUAL with Maintenance Information Safety Rules Decal Legend Danger DINGLI product decals use symbols, color Failure to obey the instructions and coding and signal words to identify the safety rules in this manual will following: result in death or serious injury.
  • Page 7 Maximum capacity – JCPT0607DCS Maximum occupants (Indoor use) Maximum occupants (Outdoor use) Platform allowable maximum load...
  • Page 8 Outdoor 200N not continue to operate the machine. JCPT0607DCS Indoor 400N Do not operate the machine in strong or gusty winds. Do not increase the surface area of the Do not use the machine as a crane.
  • Page 9 Model surface area of the platform or the load. JCPT0607DCS 25% (14°) 25% (14°) Do not place ladders or scaffolds in the platform or against any part of this machine.
  • Page 10 OPERATOR’S MANUAL with Maintenance Information Safety Rules Limit travel speed according to the condition of Collision Hazard the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision. Be aware of limited sight distance and blind Component Damage Hazard spots when driving or operating.
  • Page 11 OPERATOR’S MANUAL with Maintenance Information Safety Rules Bodily Injury Hazard Component Damage Hazard Do not use any battery charger greater than Do not operate the machine with a hydraulic oil 24V to charge the batteries. or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.

  • Page 12: Legend

    OPERATOR’S MANUAL with Maintenance Information Legend Legend 10 Ground Control Panel Platform controller 11 Batteries charger Platform guard rails 12 Main power switch Platform extension release pedal 13 Steer Wheels Platform entry gate 14 Scissor Main Platform 15 Safety arms Lift Cylinder 16 Lanyard anchorage point Entry ladder...
  • Page 13 9414123 Label – Lanyard anchorage 9414069 Label – Capacity 240kg Caution – Max. manual force: 400N (Indoor) 9414109 200N (Outdoor) 9614065 Cosmetic – JCPT0607DCS 9514103 Cosmetic – Mark 9514201 Cosmetic – CE 9413013 Danger – Crushing hazard 9514301 Cosmetic – IPAF 9313011 Instructions –...

  • Page 14: Decals

    OPERATOR’S MANUAL with Maintenance Information Decals...
  • Page 15 OPERATOR’S MANUAL with Maintenance Information Decals...

  • Page 16: Specifications

    Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation...

  • Page 17: Control Panel

    OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel ○ ○ ○ ○ ○ 1 Alarm 4 Platform up / down Switch Move the switch UP and the platform will raise. Move the switch DOWN and the platform will lower.
  • Page 18 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel ○ ○ ○ ○ ○ ○ ○ ○ ○ Lift function select button Function enable switch for lift and drive functions Drive function select button Thumb rocker switch for steer Drive speed button functions Proportional control handle...
  • Page 19 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel Thumb rocker switch for steer functions Function enable switch for lift and drive functions Press the thumb rocker switch in either direction to activate steer function. Lift function: Press and hold the function enable switch to enable the lift function on Proportional control handle the platform control handle.
  • Page 20 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Do Not Operate Unless: Fundamentals It is the responsibility of the operator to √ You learn and practice the principles of perform a pre-operation inspection and routine safe machine operation contained in this maintenance.
  • Page 21 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection Be sure that the operator’s manual are Check entire machine for: complete, legible and in the storage Cracks in welds or structural container located in the platform. components Be sure that all decals are legible and in Dents or damage to machine place.

  • Page 22: Workplace Inspection

    OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation.

  • Page 23: Function Tests

    OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service.
  • Page 24 OPERATOR’S MANUAL with Maintenance Information Function Tests Select a test area that is firm, level and 11 Turn the key switch to ground control free of obstruction. position. Be sure the battery pack is connected. 12 Move up and hold the platform up / down switch.
  • Page 25 OPERATOR’S MANUAL with Maintenance Information Function Tests the control panel. ⊙ Result: The horn should sound. 31 Depress the thumb rocker switch in the Test Function Enable and Up/Down direction identified by the white right arrow Functions on the control panel. 21 Do not hold the function enable switch on ⊙...
  • Page 26 OPERATOR’S MANUAL with Maintenance Information Function Tests drive position. deploy. 45 Press on the pothole guards on one side, ⊙ Result: The maximum achievable drive and then the other. speed with the platform raised should not exceed 30.5cm/s. ⊙ Result: The pothole guards should not move.

  • Page 27: Operating Instructions

    OPERATOR’S MANUAL with Maintenance Information Operating Instructions Fundamentals Do Not Operate Unless: This machine is a self-propelled hydraulic lift √ You learn and practice the principles of equipped with a work platform on the scissor safe machine operation contained in this mechanism.

  • Page 28: Maintenance

    OPERATOR’S MANUAL with Maintenance Information Operating Instructions Move the control handle according to the Emergency Stop markings on the control panel. Push in the red Emergency Stop button to the To Steer off position at the ground controls or the platform controls to stop all machine functions.
  • Page 29 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Driving on a slope Operation from Ground with Controller Determine the slope and side slope ratings for the machine and determine the slope grade. Maintain safe distances between operator, Maximum slope rating, stowed position 25%, machine and fixed objects.
  • Page 30 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Fold down the front rail assembly. Keep Do not stand on the platform extension while hands clear of pinch points. trying to extend it. Replace the two removed pins back into each side rail bracket. Fold down the extension platform right rail assembly.
  • Page 31 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Error indicator readout Alarm code Description GENERAL ALARM ECU GENERAL ALARM TM1 GENGRAL ALARM PCU PCU CPU0 FAULT PCU CPU1 FAULT ECU ALARM PCU ALARM TM1 ALARM PRESS SENSOR ERROR OVERLOAD POTHOLE HIGH POSTION LIMIT TILTING X TILTING Y ANTI-HAND CLAMP...
  • Page 32 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Alarm code Description CANBUS TIMEOUT 2 PCU CPU1 CANBUS TIMEOUT TM CANBUS TIMEOUT SCISSOR ANGLE SENSOR PRESSURE SENSOR REDUNDANT CHECK FAULT ANALOG SCISSOR ANGLE REDUNDANT CHECK FAULT KEY SWITCH INPUT CHECK FAULT TOGGLE SWITCH INPUT CHECK FAULT PIN29, INP00 REDUNDANT CHECK FAULT PIN30, INP01 REDUNDANT CHECK FAULT PIN32, INP02 REDUNDANT CHECK FAULT...
  • Page 33 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Alarm code Description PRESSURE SENSOR N.2 VALUE GREATER THAN THRESHOLD MAX. ANALOG SCISSOR ANGLE CHANNEL A: OPEN CIRCUIT OR SHORT TO GND ANALOG SCISSOR ANGLE CHANNEL A: SHORT CIRCUIT TO PWR ANALOG SCISSOR ANGLE CHANNEL A: ANGLE VALUE LOWER THAN MIN. ANALOG SCISSOR ANGLE CHANNEL A: ANGLE VALUE GREATER THAN MAX.
  • Page 34 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Alarm code Description TM1 ERR PRECHARGE NOT DONE TM1 ERR POWER RELAY OPEN CIRCUIT TM1 ERR PUMP OVER CURRENT TM1 ERR TRAC1 OVER CURRENT TM1 ERR TRAC2 OVER CURRENT TM1 ERR OVER TENSION TM1 ERR UNDER TENSION TM1 ERR HIGH TEMP PCB TM1 ERR HIGH TEMP RADIATOR...
  • Page 35 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Code Trouble shooting System Initialization Fault: ECU may be malfunctioning, replace it. System Communication Fault: Check communications cable connections and other wiring. If that does not resolve the problem, try replacing the PCU or ECU. System Initialization Fault: TM1 may be malfunctioning, replace it.
  • Page 36 Restart the power TM1 over current TM1 over current Turning the traction motor Bypass was enabled by human Please contact manufacturers or replace ECU 101-115 Please contact manufacturers or replace TM1 201-231 For more information, please consult the appropriate Dingli Service Dept.
  • Page 37 √ Use proper AC input voltage for charging grounded AC circuit. as indicated on the machine. The charger will indicate when the battery √ Use only a Dingli authorized battery and is fully charged. charger. Standard Battery Remove the battery vent caps and check Dry Battery Filling and Charging the battery acid level.
  • Page 38 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Brake Release Operation Observe and Obey: Chock the wheels to prevent the machine √ Common sense and planning must be from rolling. applied to control the movement of the Pull out the red Emergency Stop button on machine when lifting it with a crane or both the ground and platform controls to forklift.
  • Page 39 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always chock the machine wheels in preparation for transport. Turn the key switch to the off position and remove the key before transporting. Inspect the entire machine for loose or unsecured items.
  • Page 40 OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Observe and Obey: The pre-delivery preparation report contains √ Only routine maintenance items specified in checklists for each type of scheduled this manual shall be performed by the inspection. operator. Make copies of the Pre-delivery Preparation √...
  • Page 41 OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Fundamentals Instructions It is the responsibility of the dealer to perform Use the operator’s manual on your machine. the Pre-delivery Preparation. The Pre-delivery Preparation consists of The Pre-delivery Preparation is performed completing the Pre-operation Inspection, the prior to each delivery.
  • Page 42 OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report Model Checklist A Y N R Serial number A-1 Inspect the manuals and decals Date A-2 Pre-operation inspection Hour meter A-3 Check the Batteries Machine owner A-4 Check the Hydraulic Oil Level Inspected by (print) A-5 Function tests Inspector signature...
  • Page 43 Note: Contact your authorized DINGLI possible hazards associated with using this distributor or DINGLI machinery if replacement machine. They also provide users with manuals or decals are needed. operation and maintenance information. An...
  • Page 44 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Batteries Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work machine performance and operational safety.
  • Page 45 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Hydraulic Oil Level Perform Function Tests Completing the function tests is essential to safe machine operation. Function tests are designed to discover any malfunctions before Maintaining the hydraulic oil at the proper level the machine is put into service.
  • Page 46 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform 30 Day Service The 30 day maintenance procedure is a one time procedure to be performed after the first 30 days or 40 hours of usage. After this interval, refer to the maintenance tables for continued scheduled maintenance.
  • Page 47 Maintenance Checklist B Procedures Inspect the Batteries Remove the battery vent caps and check DINGLI requires that this procedure be the specific gravity of each battery cell with performed every 250 hours or quarterly, a hydrometer. Note the results. whichever comes first.
  • Page 48 OR the specific gravity of one or more cells regarding the battery charger operation, is less than 1.177. Replace the battery. please contact the DINGLI Service Department. 11 Check the battery acid level. If needed, replenish with distilled water to 3 mm below the bottom of the battery fill tube.
  • Page 49 OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Electrical Wiring DINGLI requires that this procedure be Crushing hazard. Keep performed every 250 hours or quarterly, hands clear of the safety arm when lowering whichever comes first. the platform. Maintaining electrical wiring in good condition...
  • Page 50 Maintenance Inspect the Tires and Wheels Test the Emergency Stop (including lock nut torque) DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first. DINGLI requires that this procedure be A properly functioning Emergency Stop is performed every 250 hours or quarterly, essential for safe machine operation.
  • Page 51 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Key Switch Test the Automotive-style Horn (if equipped) DINGLI requires that this procedure be performed every 250 hours or quarterly, DINGLI requires that this procedure be whichever comes first. performed every 250 hours or quarterly, whichever comes first.
  • Page 52 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Drive Brakes DINGLI requires that this procedure be ¤ Result: The machine does not stop within performed every 250 hours or quarterly, the specified braking distance. whichever comes first. Note: The brakes must be able to hold the Proper brake action is essential to safe machine on any slope it is able to climb.
  • Page 53 Maintenance Test the Drive Speed-Raised Position Test the Drive Speed - Stowed Position DINGLI requires that this procedure be performed every 250 hours or quarterly, DINGLI requires that this procedure be whichever comes first. performed every 250 hours or quarterly, whichever comes first.
  • Page 54 Maintenance B-10 B-11 Test the Slow Drive Speed Perform Hydraulic Oil Analysis DINGLI requires that this procedure be DINGLI requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly, whichever comes first. whichever comes first.
  • Page 55 Maintenance B-12 Inspect the Hydraulic Tank Cap Venting System DINGLI requires that this procedure be performed quarterly or every 250 hours, whichever comes first. Perform this procedure more often if dusty conditions exist. A free-breathing hydraulic tank cap is essential for good machine performance and service life.
  • Page 56 Maintenance Checklist C Procedures Test the Platform Overload System (if equipped) DINGLI require that this procedure be performed every 500 hours or six months, whichever comes first OR when the machine fails to lift the maximum rated load. Testing the platform overload system regularly is essential to safe machine operation.
  • Page 57 OPERATOR’S MANUAL with Maintenance Information Maintenance Replace the Hydraulic Tank Breather DINGLI requires that this procedure be Press the [ESC] button then return to the performed every 500 hours or semi-annually, display page of step 5. whichever comes first. Fully raise the platform. Hold the toggle The hydraulic tank is a vented-type tank.
  • Page 58 Checklist D Procedures Check the Scissor Arm Wear Pads Measure the distance between the number DINGLI requires that this procedure be one inner arm cross tube and the chassis performed every 1000 hours or annually, deck at the battery pack side of the whichever comes first.
  • Page 59 Maintenance Checklist E Procedure Test or Replace the Hydraulic Oil Loose and remove the bolts and separate DINGLI requires that this procedure be the tank from the pump body. performed every 2000 hours or every two years, whichever comes first.
  • Page 60 OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic Flat overload Option （ ） Lift Cylinder Steer Cylinder Overflow Overflow Gear Pump Motor Filter Tank...
  • Page 61 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic...
  • Page 62 OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date Comments...

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