DINGLI SL1323-AWD Operator's Manual
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DINGLI SL1323-AWD Operator's Manual

Self-propelled rough-terrain scissor lifts
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SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS
OPERATOR'S MANUAL
Part Number: SM0109111A_Rev6.1
Zhejiang Dingli Machinery Co., Ltd.
with Maintenance Information
( For SL1323-AWD / SL1623-AWD )
THE M AN UFACTU RER SHALL NO T BE HELD LIABLE IN CASE OF FAULTS
O R AC CI DENTS D UE TO NEG LI GENC E, I NCAPACITY, INSTALLATION BY
U NQ UALIFIED TEC HN IC IAN S AN D IMPROPER USE OF THE MACHINE
D O NO T OPERATE TH IS M AC HI NE U N TI L YOU READ AND UNDERSTAND
ALL THE D ANG ER S,W ARN IN GS AND CAUTIONS IN THIS MANUAL
WARNING
Sixth Edition, August 2018 Printing

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Summary of Contents for DINGLI SL1323-AWD

  • Page 1 SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS OPERATOR’S MANUAL with Maintenance Information ( For SL1323-AWD / SL1623-AWD ) WARNING THE M AN UFACTU RER SHALL NO T BE HELD LIABLE IN CASE OF FAULTS O R AC CI DENTS D UE TO NEG LI GENC E, I NCAPACITY, INSTALLATION BY...

  • Page 3: Table Of Contents

    Comply with employer, job site and part of your machine and should remain with governmental rules. the machine at all times. If you have any questions, please call DINGLI Machinery. Read, understand and follow the instructions in this and other manuals supplied with this machine.

  • Page 5: Safety Rules

    OPERATOR’S MANUAL with Maintenance Information Safety Rules Danger Decal Legend Failure to obey the instructions and DINGLI product decals use symbols, color coding and signal words to identify the safety rules in this manual will following: result in death or serious injury.
  • Page 6 Maximum capacity – SL1323-AWD Maximum occupants Models with one extension deck Platform allowable maximum load...
  • Page 7 OPERATOR’S MANUAL with Maintenance Information Safety Rules Maximum capacity – SL1623-AWD caution to lower the platform. Maximum occupants For outdoor use machine, Do not raise the platform when wind speeds may exceed 12.5 Models with one extension deck m/s. If wind speeds exceed 12.5 m/s when the Platform allowable maximum load 680kg platform is raised, lower the platform and do...
  • Page 8 Model Application force occupants handled by person(s) in the platform. Outdoor 400N Do not use the machine on a moving or mobile SL1323-AWD surface or vehicle. Indoor 400N Be sure all tires are in good condition, air-filled Outdoor 400N SL1623-AWD...
  • Page 9 OPERATOR’S MANUAL with Maintenance Information Safety Rules point. Attach only one (1) lanyard per lanyard Be aware of crushing hazards when grasping anchorage point. the platform guard rail. Do not sit, stand or climb on the platform guard Operators must comply with employer, job site rails.
  • Page 10 OPERATOR’S MANUAL with Maintenance Information Safety Rules Do not refuel the machine with the engine inspection. All compartments must remain running. closed and secured during operation. Refuel the machine and charge the battery only in an open, well-ventilated area away Outrigger Safety from sparks, flames and lighted tobacco.
  • Page 11 OPERATOR’S MANUAL with Maintenance Information Safety Rules Explosion Hazard Keep sparks, flames and lighted tobacco away from batteries. Batteries emit explosive gas. Electrocution/ Hazard Avoid contact with electrical terminals. Lockout after Each Use Select a safe parking location - firm level surface, clear of obstructions and traffic.

  • Page 12: Legend

    OPERATOR’S MANUAL with Maintenance Information Legend Legend 1 Lanyard anchorage point 9 Outrigger housing (if equipped) 2 Platform extension lock handle 10 Outrigger footpads (if equipped) 3 Platform entry gate 11 Steer tire 4 Platform controls 12 Entry ladder 5 Platform guard rails 13 Fuel tanks (behind cover) 6 Manual storage containers 14 Non-steer tires...

  • Page 13: Decals

    09440059 Decal, Label-Lanyard anchorage point 09430003 Decal, Danger-Keep away from moving parts 09430001 Decal, Danger-Safety arm Decal, Instructions-Maximum wheel load 09310130 For: SL1323-AWD 2550kg Decal, Instructions-Maximum wheel load 09310132 For: SL1623-AWD 2800kg 09420005 Decal, Warning-Collision hazard 09310050...
  • Page 14 Qty. Remark Decal, Danger-Do not alter or disable limit 09410005 switch Decal, Caution-Pressurized vessel. Discharge 09410077 prior to disassembly 09640069 Decal, Cosmetic-SL1323-AWD For: SL1323-AWD 09640068 Decal, Cosmetic-SL1623-AWD For: SL1623-AWD 09440007 Decal, Caution-Max. manual force 400N 09440075 Decal, Label-Capacity 680kg For: SL1323-AWD...
  • Page 15 OPERATOR’S MANUAL with Maintenance Information Decals 5 5 5 Safety tape Safety tape 5 5 5 5 Safety tape Safety tape...
  • Page 16 OPERATOR’S MANUAL with Maintenance Information Decals...
  • Page 17 OPERATOR’S MANUAL with Maintenance Information Decals...

  • Page 18: Specifications

    OPERATOR’S MANUAL with Maintenance Information Specifications Model SL1323-AWD Controls Proportional Height, working maximum AC outlet in platform Standard Height, platform maximum Maximum hydraulic pressure 240bar Height, stowed maximum 2.98m (functions) Rails up Tire size - standard tires 33×12-20 Height, stowed maximum 2.28m...
  • Page 19 OPERATOR’S MANUAL with Maintenance Information Specifications Model SL1623-AWD Controls Proportional Height, working maximum Height, platform maximum AC outlet in platform Standard Height, stowed maximum 3.19m Maximum hydraulic pressure 240bar Rails up (functions) Height, stowed maximum 2.49m Tire size - standard tires 33×12-20 Rails folded Airborne noise emissions...

  • Page 20: Control Panel

    OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel Red Emergency Stop button Display Platform down button Engine idle select button 10 Lift function enable button Overload indicator button 11 Emergency lowering down button Engine start button 12 Platform up button Engine glow plug button 13 Emergency lowering down enable button Hour meter...
  • Page 21 OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel Platform down button Display Press this button and the platform will lower Diagnostic readout 10 Lift function enable button Engine idle select button Press this button to activate the lift function. Press this button to select the engine idle setting.
  • Page 22 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel Red Emergency Stop button Engine glow plug button Drive function select button 10 LED readout screen Generator select button (if equipped) 11 Engine start button Engine high speed idle select button 12 Engine lower speed Idle select button Horn button 13 Lift function select button...
  • Page 23 OPERATOR’S MANUAL with Maintenance Information Control Panel 12 Engine lower speed idle select button Platform Control Panel Press this button to select the engine idle Red Emergency Stop button setting. Light on indicates lower idle is selected. Push in the red Emergency Stop button to the off position to stop all functions.
  • Page 24 OPERATOR’S MANUAL with Maintenance Information Control Panel 16 Function enable switch Press and hold the function enable switch to enable the drive/lift function.

  • Page 25: Pre-Operation Inspection

    OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Do Not Operate Unless: Fundamentals √ You learn and practice the principles of It is the responsibility of the operator to perform a pre-operation inspection and routine safe machine operation contained in this maintenance.
  • Page 26 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection  Be sure that the operator’s manual are □ Safety arm complete, legible and in the storage □ Platform extension(s) container located in the platform. □ Scissor pins and retaining fasteners ...

  • Page 27: Workplace Inspection

    OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation.

  • Page 28: Function Tests

    OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service.
  • Page 29 OPERATOR’S MANUAL with Maintenance Information Function Tests button. Press and hold the platform up At the Ground Controls button. Select a test area that is firm, level and ⊙ Result: The platform should rise. free of obstruction. 11 Press and hold the lift function enable Pull out main power switch to “on”...
  • Page 30 OPERATOR’S MANUAL with Maintenance Information Function Tests 20 Turn the ground red Emergency Stop direction indicated by the blue arrow. button clockwise to the on position. ⊙ Result: The platform should raise. 21 Press and hold the emergency lowering 32 Release the control handle. down enable button.
  • Page 31 OPERATOR’S MANUAL with Maintenance Information Function Tests blue arrow on the control panel until the 45 Drive both wheels on one side onto an 12cm block. machine begins to move, then return the proportional control handle to the center 46 Raise the platform approximately 3.0 m position.
  • Page 32 OPERATOR’S MANUAL with Maintenance Information Function Tests than 3 m from the ground, the outriggers will not lower. 56 Lower the platform to the end. 57 Push and hold the auto level button. 58 Press and hold the function enable switch. Activate the proportional control handle in the direction indicated by the yellow arrow.

  • Page 33: Operating Instructions

    OPERATOR’S MANUAL with Maintenance Information Operating Instructions Do Not Operate Unless: The Operating Instructions section provides instructions for each aspect of machine √ You learn and practice the principles of operation. safe machine operation contained in this It is the operator's responsibility to follow all operator's manual.
  • Page 34 OPERATOR’S MANUAL with Maintenance Information Operating Instructions To Position Platform Emergency Stop Press the lift function enable button. Push in the red Emergency Stop button to the off position at the ground controls or the Press the platform up/down button to platform controls to stop all machine functions activate the up function or the down and turn the engine off.
  • Page 35 Determine the slope and side slope ratings for winched or transported up or down the slope. the machine and determine the slope grade. See Transport and Lifting section. SL1323-AWD Maximum slope rating, stowed position 50%, To Extend and Retract Platform Maximum side slope rating, stowed position Lift the platform extension lock handle to the horizontal position.
  • Page 36 OPERATOR’S MANUAL with Maintenance Information Operating Instructions At the Platform Controls To control individual outrigger Press the lift function select button. Push and hold one or more outrigger buttons. Push and hold the function enable switch. Activate the control handle in the direction Press and hold the function enable switch.
  • Page 37 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Turn the key switch to the off position and remove the key to secure from unauthorized use. Push in the red Emergency Stop buttons to “off” position. Push in the main power switch to “off” position Chock the wheels.

  • Page 38: Transport And Lifting Instructions

    OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Free-wheel Configuration for Observe and Obey: Winching √ Common sense and planning must be applied to control the movement of the Chock the wheels to prevent the machine from machine when lifting it with a crane or rolling.
  • Page 39 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always chock the machine wheels in Turn the key switch to the off position and preparation for transport. remove the key before transporting. Retract and secure the extension deck(s). Inspect the entire machine for loose or Use the tie-down points on the chassis for unsecured items.
  • Page 40 Observe and Obey: Center of gravity X Axis Y Axis √ Only qualified riggers should rig and lift the machine. SL1323-AWD 1.95 m 1.0 m without outriggers √ Be sure the crane capacity, loading SL1323-AWD surfaces and straps or lines are sufficient to 2.00 m...

  • Page 41: Maintenance

    OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Observe and Obey: The pre-delivery preparation report contains √ Only routine maintenance items specified in checklists for each type of scheduled this manual shall be performed by the inspection. operator. Make copies of the Pre-delivery Preparation √...
  • Page 42 OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Instructions Fundamentals Use the operator’s manual on your machine. It is the responsibility of the dealer to perform the Pre-delivery Preparation. The Pre-delivery Preparation consists of completing the Pre-operation Inspection, the The Pre-delivery Preparation is performed Maintenance items and the Function Tests.
  • Page 43 OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report A-7 Function tests Model A-8 Engine maintenance Serial number Perform after 40 hours: Date A-9 30 day service Hour meter Perform after 50 hours: Machine owner A-10 Engine maintenance Inspected by (print) Perform every 250 hours: Inspector signature A-11 Filter/separator...
  • Page 44 Decals Note: Contact your authorized DINGLI alert operators and personnel to the many distributor or DINGLI Industries if replacement possible hazards associated with using this manuals or decals are needed. machine. They also provide users with operation and maintenance information.
  • Page 45 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Batteries Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work engine performance and operational safety.
  • Page 46 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Engine Oil Level Check the Hydraulic Oil Level Maintaining the proper engine oil level is Maintaining the hydraulic oil at the proper level essential to good engine performance and is essential to machine operation. Improper service life.
  • Page 47 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Engine Coolant Level Perform Engine Maintenance Maintaining the engine coolant at the proper Engine specifications require that this level is essential to engine service life. procedure be performed every 8 hours or daily, Improper coolant level will affect the engine's whichever comes first.
  • Page 48 OPERATOR’S MANUAL with Maintenance Information Maintenance A-10 A-11 Perform Engine Maintenance Drain the Fuel Filter / Water Separator Engine specifications require that this Engine specifications require that this one-time procedure be performed every 250 hours or procedure be performed after 50 hours of quarterly, whichever comes first.
  • Page 49 OPERATOR’S MANUAL with Maintenance Information Maintenance Start the engine from the ground controls A-12 and check the fuel filter/water separator for Perform Engine Maintenance leaks. Explosion and fire hazard. If a fuel leak is discovered, keep any additional Engine specifications require that this personnel from entering the area and do not procedure be performed every 250 hours or operate the machine.
  • Page 50 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist B Procedures Inspect the Batteries Check the ambient air temperature and DINGLI requires that this procedure be adjust the specific gravity reading for each performed every 250 hours or quarterly, cell as follows: whichever comes first.
  • Page 51 Do not overfill. 11 Install the vent caps and neutralize any electrolyte that may have spilled. DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first. Maintaining electrical wiring in good condition is essential to safe operation and good machine performance.
  • Page 52 Start the engine from the ground controls and raise the platform approximately 5.5m from the ground. Dingli requires that this procedure be Release the safety arm latch, lift the safety performed every 250 hours or quarterly, arm and rotate up to a vertical position.
  • Page 53 Disengage Position If rpm adjustment or service is required, please contact the Dingli Industries Service Department OR your local dealer. Engage Position Open the battery compartment tachometer connected to the positive and negative terminals on the battery.
  • Page 54 OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Tires and Wheels Check the Oil Level in the Drive Hubs Dingli requires that this procedure be Dingli requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly,...
  • Page 55 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Key Switch Test the Emergency Stop Dingli requires that this procedure be Dingli requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly, whichever comes first.
  • Page 56 Maintenance B-10 B-11 Test the Drive Brakes Test the Automotive-style Horn Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first. Dingli requires that this procedure be performed every 250 hours or quarterly, A functional horn is essential to safe machine whichever comes first.
  • Page 57 B-13 Test the Drive Speed - Stowed Test the Drive Speed -Raised Position Position Dingli requires that this procedure be performed every 250 hours or quarterly, Dingli requires that this procedure be whichever comes first. performed every 250 hours or quarterly,...
  • Page 58 B-14 B-15 Perform Hydraulic Oil Analysis Perform Engine Maintenance Engine specifications require that this Dingli requires that this procedure be procedure be performed every 500 hours or performed every 250 hours or quarterly, semi-annually, whichever comes first. whichever comes first.
  • Page 59 Maintenance Checklist C Procedures Test the Platform Overload System ¤ Result: The overload alarm at the platform Dingli specifications require that this procedure be performed every 500 hours or controls sounds. Calibrate the platform semi-annually, whichever comes first OR when overload system.
  • Page 60 OPERATOR’S MANUAL with Maintenance Information Maintenance ⊙ Result: All ground control functions should operate. 11 Turn the key switch to platform controls and start the engine from platform controls. 12 Test all machine functions from the platform controls. ⊙ Result: All platform control functions should operate.
  • Page 61 Maintenance Checklist D Procedures Check the Free-wheel Configuration Check the Scissor Arm Wear Pads Dingli specifications require that this procedure Dingli specifications require that this procedure be performed every 1000 hours or annually, be performed every 1000 hours or annually, whichever comes first.
  • Page 62 ⊙ Result: Each wheel should rotate with minimum effort. Engage the drive hubs by turning over the Dingli specifications require that this hub disconnect caps. Rotate each wheel to procedure be performed every 1000 hours or check for engagement. Raise the machine annually, whichever comes first.
  • Page 63 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Engine Maintenance Engine specifications require that this procedure be performed every 1000 hours or annually, whichever comes first. Required maintenance procedures and additional engine information is available in the engine operator’s manual.
  • Page 64 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist E Procedures Test or Replace the Hydraulic Oil DINGLI requires that this procedure be Disconnect the battery pack from the performed every 2000 hours or every two machine. years, whichever comes first. Open the cover.
  • Page 65 OPERATOR’S MANUAL with Maintenance Information Maintenance 14 Add the tank with hydraulic oil until the fluid is equal in the hydraulic tank. . Perform Engine Maintenance Component damage hazard. The pump can be damaged if operated without oil. Be careful not to empty the hydraulic tank Engine specifications require that this while in the process of filling the hydraulic procedure be performed every 4000 hours,...
  • Page 66 OPERATOR’S MANUAL with Maintenance Information Maintenance Fault State In the fault state, a fault code from the list will be displayed flashing at a 1 Hz rate (0.5 seconds on, 0.5 off). List of Fault Codes Display Display for Ground Description Description Platform...
  • Page 67 OPERATOR’S MANUAL with Maintenance Information Maintenance Display Display for Ground Description Repair Platform Left Front Outrigger Limit Check the limit switch, 38 LF OR Limit Switch Fault Switches are both ON check the wiring Right Front Outrigger Limit Check the limit switch, 39 RF OR Limit Switch Fault Switches are both ON check the wiring...
  • Page 68 95 Machine Type Fauit Wrong Machine Type Selected Type Remove the excess 98 Platform Overload Platform Overload Fault load immediately. Machine Tilted Beyond Safe check the wiring, Limits Fault replace the sensor For more information, please consult the appropriate Dingli Service Dept.

  • Page 69: Schematic

    OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic - Function model (SL1323-AWD)
  • Page 70 OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic - Function model (SL1623-AWD)
  • Page 71 OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic - Drive model...
  • Page 72 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic...

  • Page 73: Inspection And Repair Log

    OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date Comments...

This manual is also suitable for:

Sl1623-awd

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