DINGLI JCPT2212DC Operators Manual With Maintenance Information
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DINGLI JCPT2212DC Operators Manual With Maintenance Information

Self-propelled scissor lifts
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SELF-PROPELLED SCISSOR LIFTS
OPERATOR'S MANUAL
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
Part Number: SM0120113_Rev1.1
Zhejiang Dingli Machinery Co., Ltd.
with Maintenance Information
( For JCPT2212DC)
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL
WARNING
First Edition, March 2020

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  • Page 1 OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL Part Number: SM0120113_Rev1.1 Zhejiang Dingli Machinery Co., Ltd. First Edition, March 2020...
  • Page 2 OPERATOR’S MANUAL with Maintenance Information Version of the Record Version of the Record Version Number Create Date SM0120113_Rev1.0 …………………………………………………………………………… 2020-03 SM0120113_Rev1.1 …………………………………………………………………………… 2020-05...

  • Page 4: Table Of Contents

    Comply with employer, job site and part of your machine and should remain with governmental rules. the machine at all times. If you have any questions, please call DINGLI Machinery. Read, understand and follow the instructions in this and other manuals supplied with this machine.

  • Page 6: Safety Rules

    OPERATOR’S MANUAL with Maintenance Information Safety Rules Decal Legend Danger DINGLI product decals use symbols, color Failure to obey the instructions and coding and signal words to identify the safety rules in this manual will following: result in death or serious injury.
  • Page 7 OPERATOR’S MANUAL with Maintenance Information Safety Rules If you are subject to dizziness or seizures, or The relevant conditions of using are bothered by heights, you must not operate the equipment this type of machinery. The surface of work ground should be flat and An operator must not use drugs or alcohol that hard with no obstacles in air and the safety can change his/her alertness or coordination.
  • Page 8 Occupants, equipment and materials must not exceed the maximum platform capacity or the maximum capacity of the platform extension. Maximum capacity – JCPT2212DC Do not use the platform controls to free a Maximum occupants platform that is caught, snagged or otherwise...
  • Page 9 Be sure all tires are in good condition, air-filled Outdoor 400N tires are properly inflated and lug nuts are JCPT2212DC properly tightened. Indoor 400N Crushing Hazard Do not use the machine as a crane. Keep hands and limbs out of scissors.
  • Page 10 OPERATOR’S MANUAL with Maintenance Information Safety Rules Be aware of crushing hazards when grasping the platform guard rail. Operators must comply with employer, job site and governmental rules regarding use of Do not sit, stand or climb on the platform guard personal protective equipment.
  • Page 11 OPERATOR’S MANUAL with Maintenance Information Safety Rules and the outriggers are being lowered Damaged Machine Hazard individually, the steer-end outriggers must be Do not use a damaged or malfunctioning lowered first. machine. Do not raise the platform unless the machine Conduct a thorough pre-operation inspection is level.
  • Page 12 OPERATOR’S MANUAL with Maintenance Information Safety Rules Electrocution/ Hazard Avoid contact with electrical terminals. pollute Hazard Dispose of old battery must comply with job site and governmental rules. Lockout after Each Use Select a safe parking location - firm level surface, clear of obstruction and traffic.

  • Page 13: Legend

    OPERATOR’S MANUAL with Maintenance Information Legend Legend 1 Platform entry gate 9 Batteries, Hydraulic tanks (behind cover) 2 Lanyard anchorage point 10 Front wheel 11 Batteries, Hydraulic manifold (behind 3 Platform guard rails cover) 4 Main Platform 12 Lift Cylinder 5 Platform extensions 13 Ground controls 6 Platform controls...

  • Page 14: Decals

    OPERATOR’S MANUAL with Maintenance Information Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No. Description Qty. Remark Decal, Notice-Keep the manual with the 09340001 machine 09440119...
  • Page 15 OPERATOR’S MANUAL with Maintenance Information Decals Part No. Description Qty. Remark 09640143 Decal, Cosmetic-JCPT2212DC 09310050 Decal, Instructions-Tie down point 09310049 Decal, Instructions-Lift point 09540001 Decal, Label-CE 09310349 Decal, Notice-Main power switch operation Decal, Warning-Inspected and operation 09410003 properly 09310343 Decal, Instructions-Grease filling port...
  • Page 16 OPERATOR’S MANUAL with Maintenance Information Decals 5 5 5 5 8 8 8 8 8 8 8 8 8 8...
  • Page 17 OPERATOR’S MANUAL with Maintenance Information Decals...
  • Page 18 OPERATOR’S MANUAL with Maintenance Information Decals...

  • Page 19: Specifications

    It should be used only with adequate safety factors. Machine weights vary with option configurations Continuous improvement of our products is a DINGLI policy. Product specifications are Controls Proportional subject to change without notice or obligation. AC outlet in platform...

  • Page 20: Control Panel

    OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel 1 Display 8 Red Emergency Stop button 2 Indoor/outdoor button 9 Platform down button 3 Overload indicator light 10 Lift function enable button 4 Standby 11 Emergency lowering down button 5 Standby 12 Platform up button 6 Battery gauge &...
  • Page 21 OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel Red Emergency Stop button Display Push in the red Emergency Stop button to Diagnostic readout the off position to stop all functions. Turn Indoor/outdoor button the red Emergency Stop button clockwise Light on indicates to select the outdoor to the on position to operate the machine.
  • Page 22 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel 1 Red Emergency Stop button 8 Steer mode select button 2 Drive function select button 9 LED readout screen 3 Standby 10 Torque speed select button 4 High speed select button 11 Lift function select button 5 Horn button 12 Proportional control handle...
  • Page 23 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel 12 Proportional control handle Red Emergency Stop button Lift function: Press and hold the function Push in the red Emergency Stop button to enable switch to enable the lift function the off position to stop all functions.

  • Page 24: Pre-Operation Inspection

    OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Fundamentals Do Not Operate Unless: It is the responsibility of the operator to √ You learn and practice the principles of perform a pre-operation inspection and routine safe machine operation contained in this maintenance.
  • Page 25 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection Check entire machine for:  Be sure that the operator’s manual are  Cracks in welds or structural complete, legible and in the storage container located in the platform. components  ...

  • Page 26: Workplace Inspection

    OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation.

  • Page 27: Function Tests

    OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service.
  • Page 28 OPERATOR’S MANUAL with Maintenance Information Function Tests ⊙ Result: The platform should rise. Select a test area that is firm, level and free of obstruction. 11 Press and hold the lift function enable Be sure the battery pack is connected. button.
  • Page 29 OPERATOR’S MANUAL with Maintenance Information Function Tests 19 Pull the red Emergency Stop button out to 29 Push the steer mode select button for the on position. steer FS mode (Front Steer mode). ⊙ Result: The LED indicator light should 30 Press and hold the function enable switch on the proportional control handle.
  • Page 30 OPERATOR’S MANUAL with Maintenance Information Function Tests 36 Press the lift function select button. The on the proportional control handle. indicator light should turn on. Press and Depress the thumb rocker switch in the hold the function enable switch on the direction identified by the blue triangle on control handle.
  • Page 31 OPERATOR’S MANUAL with Maintenance Information Function Tests 51 Press the lift function select button. The control panel. Until the steering angle is indicator light should turn on. Press and less than 30 degrees hold the function enable switch on the 58 Lower the platform to the stowed position control handle.
  • Page 32 OPERATOR’S MANUAL with Maintenance Information Function Tests hold the function enable switch on the Note: The brakes must be able to hold the control handle. Raise the platform. machine on any slope it is able to climb. ⊙ Result: The platform should rise. Test Limited Drive Speed 66 Press and hold the function enable switch 72 Press the lift function select button.
  • Page 33 OPERATOR’S MANUAL with Maintenance Information Function Tests in either direction. the stowed position. 81 Press the lift function enable button. Test the Outrigger System 82 Lower the platform and drive the machine 90 Press the lift function enable button. Raise off the block.
  • Page 34 OPERATOR’S MANUAL with Maintenance Information Function Tests button. 114 The platform should lower to the stowed position to Release outriggers leveling ⊙ Result: The platform will not rise after lifting machine. for about 3.5m. The descent alarm should 115 Press and hold the function enable switch sound.

  • Page 35: Operating Instructions

    OPERATOR’S MANUAL with Maintenance Information Operating Instructions Do Not Operate Unless: The Operating Instructions section provides instructions for each aspect of machine √ You learn and practice the principles of operation. safe machine operation contained in this It is the operator's responsibility to follow all operator's manual.
  • Page 36 OPERATOR’S MANUAL with Maintenance Information Operating Instructions To Steer Emergency Stop Press the drive function select button. Push in the red Emergency Stop button to the off position at the ground controls or the Press and hold the function enable switch platform controls to stop all machine functions.
  • Page 37 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Note: Slope rating is subject to ground Outrigger Operation conditions and adequate traction. Position the machine below the desired Press the drive speed select button to the fast work area. drive speed mode. Push and hold the outrigger auto level To determine the slope grade button.
  • Page 38 OPERATOR’S MANUAL with Maintenance Information Operating Instructions How to use the Safety Arm Don’t engage the safety arm unless unload the platform. The safety arm side of the scissor system needs to be used for maintenance work. This Using this safety arm is safety arm relief the lifting cylinder and they necessary during operations near the scissor hold the working platform safe.
  • Page 39 OPERATOR’S MANUAL with Maintenance Information Operating Instructions ○ ○ ○ ○ How to Raise the Guardrails ○ Follow the fold down instructions but in reverse order. To Extend and Retract Platform Pull out the extension platform fixed screw. Unlock the extension part of the platform with the hand levers on the railing.
  • Page 40 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Emergency operating with hand pump Emergency Lowering Closed latch Unplug the lever and put it into the hand pump (1). Press and hold the button (2). Operate the hand pump with the lever, the Open latch platform should lower.
  • Page 41 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Operate the hand pump with the lever, the outrigger emergency retract Retracting Pothole guard After Each Use Unplug the lever and put it into the hand Select a safe parking location - firm level pump (1).

  • Page 42: Transport And Lifting Instructions

    OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Free-wheel Configuration for Observe and Obey: Winching √ Common sense and planning must be Chock the wheels to prevent the machine from applied to control the movement of the rolling. machine when lifting it with a crane or forklift.
  • Page 43 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always chock the machine wheels in Turn the key switch to the off position and preparation for transport. remove the key before transporting. Retract and secure the extension deck(s). Inspect the entire machine for loose or unsecured items.
  • Page 44 Center of gravity X Axis Y Axis Lifting Instructions Fully lower the platform. Be sure the extension JCPT2212DC 1.64m 0.95m decks, controls and covers are secure. Remove all loose items on the machine. X Axis...

  • Page 45: Maintenance

    OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Observe and Obey: The pre-delivery preparation report contains √ Only routine maintenance items specified in checklists for each type of scheduled this manual shall be performed by the inspection. operator. Make copies of the Pre-delivery Preparation report to use for each inspection.
  • Page 46 OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Instructions Fundamentals Use the operator’s manual on your machine. It is the responsibility of the dealer to perform the Pre-delivery Preparation. The Pre-delivery Preparation consists of completing the Pre-operation Inspection, the The Pre-delivery Preparation is performed Maintenance items and the Function Tests.
  • Page 47 OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report Model Checklist A Y N R Serial number A-1 Inspect the manuals and decals Date A-2 Pre-operation inspection Hour meter A-3 Check the Batteries Machine owner A-4 Check the Hydraulic Oil Level Inspected by (print) A-5 Function tests Inspector signature...
  • Page 48 Decals Note: Contact your authorized DINGLI alert operators and personnel to the many distributor or DINGLI Industries if replacement possible hazards associated with using this manuals or decals are needed. machine. They also provide users with operation and maintenance information.
  • Page 49 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Batteries Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work machine performance and operational safety.
  • Page 50 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Hydraulic Oil Level Perform Function Tests Completing the function tests is essential to safe machine operation. Function tests are designed to discover any malfunctions before Maintaining the hydraulic oil at the proper level the machine is put into service.
  • Page 51 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist B Procedures Inspect the Batteries Check the ambient air temperature and DINGLI requires that this procedure be adjust the specific gravity reading for each performed every 250 hours or quarterly, cell as follows: whichever comes first.
  • Page 52 Inspect the Electrical Wiring mm below the bottom of the battery fill tube. Do not overfill. 11 Install the vent caps and neutralize any DINGLI requires that this procedure be electrolyte that may have spilled. performed every 250 hours or quarterly, All models: whichever comes first.
  • Page 53 Inspect the Tires and Wheels Crushing hazard. Keep hands clear of the safety arm when lowering the platform. Dingli requires that this procedure be Inspect the center chassis area and performed every 250 hours or quarterly, scissor arms for burnt, chafed and pinched whichever comes cables.
  • Page 54 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Oil Level in the Drive Hubs Test the Key Switch Dingli requires that this procedure be performed every 250 hours or quarterly, Dingli requires that this procedure be whichever comes first. performed every 250 hours or quarterly,...
  • Page 55 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Emergency Stop Test the Automotive-style Horn Dingli requires that this procedure be Dingli requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly, whichever comes first.
  • Page 56 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Drive Brakes Note: The brakes must be able to hold the Dingli requires that this procedure be performed every 250 hours or quarterly, machine on any slope it is able to climb. whichever comes first.
  • Page 57 B-10 Test the Drive Speed - Stowed Test the Drive Speed -Raised Position Position Dingli requires that this procedure be performed every 250 hours or quarterly, Dingli requires that this procedure be whichever comes first. performed every 250 hours or quarterly,...
  • Page 58 OPERATOR’S MANUAL with Maintenance Information Maintenance B-11 Lubrication Dingli requires that this procedure be The following points must be lubricated on performed every 250 hours or quarterly, the chassis in particular: whichever comes first. • Steering Good lubrication is essential to machine performance and service life.
  • Page 59 OPERATOR’S MANUAL with Maintenance Information Maintenance B-12 Perform Hydraulic Oil Analysis Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first. Replacement or testing of the hydraulic oil is Grease nipple essential for good machine performance and service life.
  • Page 60 Maintenance Checklist C Procedures Test the Platform Overload System ⊙ Result: The overload alarm at the platform Dingli specifications require that this procedure controls sound, indicating a normal be performed every 500 hours or condition. semi-annually, whichever comes first OR when the machine fails to lift the maximum rated ¤...
  • Page 61 Checklist D Procedures Check the Free-wheel Configuration Replace the Hydraulic Tank Return Filter Element Dingli specifications require that this procedure be performed every 1000 hours or annually, DINGLI requires that this procedure be whichever comes first. performed every 1000 hours or annually, whichever comes first.
  • Page 62 OPERATOR’S MANUAL with Maintenance Information Maintenance Center a lifting jack of ample capacity (30,000 lbs / 15,000 kg) under the drive chassis between the front wheels. Lift the wheels off the ground and place blocks under the drive chassis for support. Crushing hazard.
  • Page 63 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist E Procedures Test or Replace the Hydraulic Oil DINGLI requires that this procedure be Raise the platform, use the Safety Arm. performed every 2000 hours or every two Disconnect the battery pack from the years, whichever comes first.
  • Page 64 OPERATOR’S MANUAL with Maintenance Information Maintenance Component damage hazard. The pump can be damaged if operated without oil. Be careful not to empty the hydraulic tank while in the process of filling the hydraulic system. Do not allow the pump to cavitate.
  • Page 65 OPERATOR’S MANUAL with Maintenance Information Maintenance Fault State List of Fault Codes Display Display for Ground Description Description Platform 01 Internal ECU Fault Main ECU System Fault Replace Main ECU Check the wiring, ECU/Platform Communication 02 Platform ECU Fault check the Fault platform/ground control Check the sensor,...
  • Page 66 OPERATOR’S MANUAL with Maintenance Information Maintenance Display Display for Ground Description Repair Platform Platform Outrigger Auto Level Check the switch, 37 Auto Level Switch Fault Enable Switch ON at power-up replace the platform Left Front Outrigger Limit Check the limit switch, 38 LF OR Limit Switch Fault Switches are both ON check the wiring...
  • Page 67 99 Pothole Fault Pothole Fault check the wiring Remove the excess Platform Overload Platform Overload Fault load immediately. Machine Tilted Beyond Safe check the wiring, Chassis Tilt Limits Fault replace the sensor For more information, please consult the appropriate Dingli Service Dept.

  • Page 68: Schematic

    OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic...
  • Page 69 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic...
  • Page 70 OPERATOR’S MANUAL with Maintenance Information Schematic...

  • Page 71: Inspection And Repair Log

    OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date Comments...

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