DINGLI JCPT2223RTB Operators Manual With Maintenance Information
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DINGLI JCPT2223RTB Operators Manual With Maintenance Information

Self-propelled rough-terrain scissor lifts
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SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS
OPERATOR'S MANUAL
Part Number: SM0119113_Rev2.0
Zhejiang Dingli Machinery Co., Ltd.
with Maintenance Information
( For JCPT2223RTB)
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL
WARNING
Second Edition, April 2020

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Summary of Contents for DINGLI JCPT2223RTB

  • Page 1 OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL Part Number: SM0119113_Rev2.0 Zhejiang Dingli Machinery Co., Ltd. Second Edition, April 2020...
  • Page 2 OPERATOR’S MANUAL with Maintenance Information Version of the Record Version of the Record Version Number Create Date SM01119113_Rev1.0 ………………………………………………………………………… 2019-07 SM01119113_Rev1.1 ………………………………………………………………………… 2019-11 SM01119113_Rev1.2 ………………………………………………………………………… 2020-03 SM01119113_Rev2.0 ………………………………………………………………………… 2020-04...

  • Page 4: Table Of Contents

    Comply with employer, job site and part of your machine and should remain with governmental rules. the machine at all times. If you have any questions, please call DINGLI Machinery. Read, understand and follow the instructions in this and other manuals supplied with this machine.

  • Page 6: Safety Rules

    OPERATOR’S MANUAL with Maintenance Information Safety Rules Danger Decal Legend Failure to obey the instructions and DINGLI product decals use symbols, color coding and signal words to identify the safety rules in this manual will following: result in death or serious injury.
  • Page 7 OPERATOR’S MANUAL with Maintenance Information Safety Rules An operator on prescription or The relevant conditions of using over-the-counter drugs needs medical advice the equipment on whether or not he/she can safely operate The surface of work ground should be flat and machines.
  • Page 8 Tip-over Hazard Occupants, equipment and materials must not exceed the maximum platform capacity or the maximum capacity of the platform extension. Maximum capacity – JCPT2223RTB Maximum occupants Do not use the platform controls to free a Platform allowable maximum load...
  • Page 9 Do not replace items critical to machine JCPT2223RTB 30% (17° ) 30% (17° ) stability with items of different weight or Note: Slope rating is subject to ground specification.
  • Page 10 OPERATOR’S MANUAL with Maintenance Information Safety Rules on the platform controls and platform decal plate for drive and steer functions. Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.
  • Page 11 OPERATOR’S MANUAL with Maintenance Information Safety Rules locations or locations where potentially machine is on a firm surface. Avoid drop-offs, flammable or explosive gases or particles may holes, unstable or slippery surfaces and other be present. possible hazardous conditions. Do not spray ether into engines equipped with When the auto level function is not being used glow plugs.
  • Page 12 OPERATOR’S MANUAL with Maintenance Information Safety Rules Keep sparks, flames and lighted tobacco away from batteries. Batteries emit explosive gas. Electrocution/ Hazard Avoid contact with electrical terminals. pollute Hazard Dispose of old battery must comply with job site and governmental rules. Lockout after Each Use Select a safe parking location - firm level surface, clear of obstructions and traffic.

  • Page 13: Legend

    OPERATOR’S MANUAL with Maintenance Information Legend Legend 1 Platform entry gate 9 Engine(behind cover) 2 Manual storage containers 10 Rear wheel 3 Platform controls 11 Hydraulic tanks、Fuel tanks (behind cover) 4 Main Platform 12 Lift Cylinder 5 Lanyard anchorage point 13 Ground controls 6 Platform guard rails 14 Front wheel...

  • Page 14: Decals

    09540001 Decal, Label-CE 09320003 Decal, Instructions-Diesel 09310148 Decal, Instructions-Emergency 09410001 Decal, Danger-Explosion/burn hazard 09410071 Decal, Warning-Injection hazard 09410003 Decal, Warning-Inspected and operation properly 09910024 Decal, Label-JCPT2223RTB 09410005 Decal, Danger-Do not alter or disable limit switch 09330012 Decal, Instructions-Grease filling port...
  • Page 15 Decals Part No. Description Qty. Remark 09440007 Decal, Caution-Max. manual force 400N 09640092 Decal, Cosmetic-JCPT2223RTB 09440071 Decal, Label-Capacity 750kg 09410136 Decal, Notice-Main power switch operation 09310305 Decal, Instructions-Grease filling port 09310307 Decal, Instructions-Grease filling port 09310053 Decal, Instructions-Lowest oil level...
  • Page 16 OPERATOR’S MANUAL with Maintenance Information Decals 6 6 6 6 6 6 6 6...
  • Page 17 OPERATOR’S MANUAL with Maintenance Information Decals...
  • Page 18 OPERATOR’S MANUAL with Maintenance Information Decals...

  • Page 19: Specifications

    AC outlet in platform Standard configurations. It should be used only with adequate safety factors. Maximum hydraulic pressure 240bar (functions) Continuous improvement of our products is a DINGLI policy. Product specifications are Tire size 36×14-20 subject to change without notice or obligation.

  • Page 20: Control Panel

    OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel 1 Display 8 Key switch 2 Engine idle select button 9 Red Emergency Stop button 3 Overload indicator light 10 Platform down button 4 Engine start/flameout button 11 Lift function enable button 5 Standstill-Regeneration button 12 Emergency lowering down button 6 Engine diagnostic device...
  • Page 21 OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel Red Emergency Stop button Display Push in the red Emergency Stop button to Diagnostic readout the off position to stop all functions. Turn Engine idle select button the red Emergency Stop button clockwise Press this button to select the engine idle to the on position to operate the machine.
  • Page 22 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel 1 Red Emergency Stop button 9 Steer mode select button 2 Drive function select button 10 LED readout screen 3 Power platform button 11 Engine start / flameout button 4 Engine idle select button 12 Generator select button (if equipped) 5 Horn button 13 Lift function select button...
  • Page 23 OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel 10 LED readout screen Red Emergency Stop button Diagnostic readout and steer mode. Push in the red Emergency Stop button to the off position to stop all functions. Pull out 11 Engine start / flameout button the red Emergency Stop button to the on Press this button to start/ flameout the...
  • Page 24 OPERATOR’S MANUAL with Maintenance Information Control Panel control handle. Move the control handle in the direction indicated by the yellow arrow and the outrigger will extend. Move the control handle in the direction indicated by the blue arrow and the outrigger will retract. platform extendable / retractable function: Press and hold the function enable switch to enable the platform extendable / retractable...

  • Page 25: Pre-Operation Inspection

    OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Do Not Operate Unless: Fundamentals √ You learn and practice the principles of It is the responsibility of the operator to perform a pre-operation inspection and routine safe machine operation contained in this maintenance.
  • Page 26 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection  Be sure that the operator’s manual are □ Safety arm complete, legible and in the storage □ Platform extension(s) container located in the platform. □ Scissor pins and retaining fasteners ...

  • Page 27: Workplace Inspection

    OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation.

  • Page 28: Function Tests

    OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service.
  • Page 29 OPERATOR’S MANUAL with Maintenance Information Function Tests Select a test area that is firm, level and button. Press and hold the platform up free of obstruction. button. ⊙ Result: The platform should rise. At the Ground Controls 11 Press and hold the lift function enable Pull out the platform red Emergency Stop button.
  • Page 30 OPERATOR’S MANUAL with Maintenance Information Function Tests ⊙ Result: The platform should lower. 30 Press and hold the function enable switch. Slowly move the control handle in the 19 Turn the key switch to platform control and direction indicated by the yellow arrow. restart the engine.
  • Page 31 OPERATOR’S MANUAL with Maintenance Information Function Tests direction identified by the blue triangle on the platform approximately 3.5 m from the the control panel. ground. ⊙ Result: The rear wheels should turn in the 44 Press the drive function select button. direction that the yellow triangle points on 45 Press and hold the function enable switch the control panel.
  • Page 32 OPERATOR’S MANUAL with Maintenance Information Function Tests ⊙ Result: The platform should retract. Test the Outrigger System 54 Push and hold the auto level button. 55 Press and hold the function enable switch. Activate the proportional control handle in the direction indicated by the yellow arrow. ⊙...

  • Page 33: Operating Instructions

    OPERATOR’S MANUAL with Maintenance Information Operating Instructions Do Not Operate Unless: The Operating Instructions section provides instructions for each aspect of machine √ You learn and practice the principles of operation. safe machine operation contained in this It is the operator's responsibility to follow all operator's manual.
  • Page 34 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Emergency Stop To Position Platform Press the lift function enable button. Push in the red Emergency Stop button to the off position at the ground controls or the Press the platform up/down button to platform controls to stop all machine functions activate the up function or the down and turn the engine off.
  • Page 35 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Straight piece of wood, at least 1 m long To Drive tape measure Press the drive function select button. Lay the piece of wood on the slope Press and hold the function enable switch At the downhill end, lay the level on the top on the control handle.
  • Page 36 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Outrigger Operation Engine DPF Regeneration Position the machine below the desired The DPF system is a closed soot filter system work area. that accumulates the soot load during operation time of the machine. The filter Note: The engine must be running for the regeneration is a continuous process (CRT) outriggers to operate.
  • Page 37 OPERATOR’S MANUAL with Maintenance Information Operating Instructions dynamic response is higher than in heat engine protection functionalities are mode 1. activated(low engine RPM). 5 Service Required, “Level 5” Operator actions are not needed at this point. 3 Standstill Required, “Level 3” Active when: relative Soot load >...
  • Page 38 OPERATOR’S MANUAL with Maintenance Information Operating Instructions ○ ○ ○ ○ Lower the platform until the safety arm rests securely on the shaft. Keep clear of the safety arm when lowering the platform. ○ ○ ○ Don’t engage the safety arm unless unload the platform.
  • Page 39 OPERATOR’S MANUAL with Maintenance Information Operating Instructions How to Raise the Guardrails ○ Follow the fold down instructions but in reverse order. Emergency operating with hand pump Emergency Lowering ○ Unplug the lever and put it into the hand pump (1). Press and hold the button (2).
  • Page 40 OPERATOR’S MANUAL with Maintenance Information Operating Instructions Choose the outrigger which needs to retract, turn the corresponding knob in the direction of the arrow. Operate the hand pump with the lever, the outrigger emergency retract Retracting Platform A B C D Unplug the lever and put it into the hand pump (1).

  • Page 41: Transport And Lifting Instructions

    OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Observe and Obey: Free-wheel Configuration for √ Common sense and planning must be Winching applied to control the movement of the machine when lifting it with a crane or Chock the wheels to prevent the machine from forklift.
  • Page 42 OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always chock the machine wheels in Turn the key switch to the off position and preparation for transport. remove the key before transporting. Retract and secure the extension deck(s). Inspect the entire machine for loose or unsecured items.
  • Page 43 Center of gravity X Axis Y Axis Lifting Instructions Fully lower the platform. Be sure the extension JCPT2223RTB 1.7m 0.9m decks, controls and covers are secure. Remove all loose items on the machine. X Axis...

  • Page 44: Maintenance

    OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Observe and Obey: The pre-delivery preparation report contains √ Only routine maintenance items specified in checklists for each type of scheduled this manual shall be performed by the inspection. operator. Make copies of the Pre-delivery Preparation √...
  • Page 45 OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Instructions Fundamentals Use the operator’s manual on your machine. It is the responsibility of the dealer to perform the Pre-delivery Preparation. The Pre-delivery Preparation consists of completing the Pre-operation Inspection, the The Pre-delivery Preparation is performed Maintenance items and the Function Tests.
  • Page 46 OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report Model Perform after 40 hours: Serial number A-9 30 day service Date Perform after 50 hours: Hour meter A-10 Engine maintenance Machine owner Checklist B Inspected by (print) B-1 Battery Inspector signature B-2 Electrical wiring Inspector title B-3 Exhaust system...
  • Page 47 Decals Note: Contact your authorized DINGLI alert operators and personnel to the many distributor or DINGLI Industries if replacement possible hazards associated with using this manuals or decals are needed. machine. They also provide users with operation and maintenance information.
  • Page 48 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Batteries Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work engine performance and operational safety.
  • Page 49 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Engine Oil Level Check the Hydraulic Oil Level Maintaining the proper engine oil level is Maintaining the hydraulic oil at the proper level essential to good engine performance and is essential to machine operation. Improper service life.
  • Page 50 OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Engine Coolant Level Perform Function Tests Completing the function tests is essential to safe machine operation. Function tests are designed to discover any malfunctions before Maintaining the engine coolant at the proper the machine is put into service.
  • Page 51 OPERATOR’S MANUAL with Maintenance Information Maintenance A-10 Perform Engine Maintenance Perform Engine Maintenance Engine specifications require that this Engine specifications require that this one-time procedure be performed every 8 hours or daily, procedure be performed after 50 hours of whichever comes first. operation.
  • Page 52 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist B Procedures Inspect the Batteries Check the ambient air temperature and DINGLI requires that this procedure be adjust the specific gravity reading for each performed every 250 hours or quarterly, cell as follows: whichever comes first.
  • Page 53 Do not overfill. 11 Install the vent caps and neutralize any electrolyte that may have spilled. DINGLI requires that this procedure be performed every 250 hours or quarterly, All models: whichever comes first.
  • Page 54 Check the Exhaust System and raise the platform approximately 5.5m from the ground. Use the Safety Arm. Stop the engine. Dingli requires that this procedure be performed every 250 hours or quarterly, Crushing hazard. Keep whichever comes first. hands clear of the safety arm when lowering Maintaining the exhaust system is essential to the platform.
  • Page 55 OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Tires and Wheels Check the Oil Level in the Drive Hubs Dingli requires that this procedure be Dingli requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly,...
  • Page 56 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Key Switch Test the Emergency Stop Dingli requires that this procedure be Dingli requires that this procedure be performed every 250 hours or quarterly, performed every 250 hours or quarterly, whichever comes first.
  • Page 57 OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Drive Brakes Test the Automotive-style Horn Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first. Dingli requires that this procedure be performed every 250 hours or quarterly, A functional horn is essential to safe machine whichever comes first.
  • Page 58 B-11 Test the Drive Speed - Stowed Test the Drive Speed -Raised Position Position Dingli requires that this procedure be performed every 250 hours or quarterly, Dingli requires that this procedure be whichever comes first. performed every 250 hours or quarterly,...
  • Page 59 OPERATOR’S MANUAL with Maintenance Information Maintenance B-12 Lubrication Dingli requires that this procedure be The following points must be lubricated on performed every 250 hours or quarterly, the chassis in particular: whichever comes first. • Steering Good lubrication is essential to machine •...
  • Page 60 OPERATOR’S MANUAL with Maintenance Information Maintenance B-13 Perform Hydraulic Oil Analysis Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first. Grease nipple Replacement or testing of the hydraulic oil is essential for good machine performance and service life.
  • Page 61 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist C Procedures Test the Platform Overload System Dingli specifications require that this procedure be performed every 500 hours or Add an additional weight to the platform semi-annually, whichever comes first OR when not to exceed 20% of the maximum rated the machine fails to lift the maximum rated load.
  • Page 62 OPERATOR’S MANUAL with Maintenance Information Maintenance 11 Turn the key switch to platform control. And start the engine from platform controls Perform Engine Maintenance 12 Test all machine functions from the platform controls. ⊙ Result: All platform control functions should Engine specifications require that this procedure be performed every 500 hours or operate.
  • Page 63 Checklist D Procedures Check the Free-wheel Configuration Replace the Hydraulic Tank Return Filter Element Dingli specifications require that this procedure be performed every 1000 hours or annually, DINGLI requires that this procedure be whichever comes first. performed every 1000 hours or annually, Proper use of the free-wheel configuration is whichever comes first.
  • Page 64 OPERATOR’S MANUAL with Maintenance Information Maintenance Lift the wheels off the ground and place blocks under the drive chassis for support. Perform Engine Maintenance Crushing hazard. The chassis could fall if not properly supported. 10 Release the brake. Engine specifications require that this procedure be performed every 1000 hours or 11 Manually rotate each front wheel.
  • Page 65 OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist E Procedures Test or Replace the Hydraulic Oil DINGLI requires that this procedure be Disconnect the battery pack from the performed every 2000 hours or every two machine. years, whichever comes first. Open the power unit module cover.
  • Page 66 OPERATOR’S MANUAL with Maintenance Information Maintenance torque. 15 Install the hydraulic pump return line into Perform Engine Maintenance the tank. Install the fitting onto the hydraulic filter head and torque. 16 Add the tank with hydraulic oil until the Engine specifications require that this fluid is equal in the hydraulic tank.
  • Page 67 OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Engine Maintenance Perform Engine Maintenance Engine specifications require that this Engine specifications require that this procedure be performed every 3000 hours, procedure be performed every 6000 hours. Required maintenance procedures and Required maintenance procedures and additional engine information is available in the additional engine information is available in the engine operator’s manual.
  • Page 68 OPERATOR’S MANUAL with Maintenance Information Maintenance Fault State In the fault state, a fault code from the list will be displayed flashing at a 1 Hz rate (0.5 seconds on, 0.5 off). List of Fault Codes Display Display for Ground Description Description Platform...
  • Page 69 OPERATOR’S MANUAL with Maintenance Information Maintenance Display Display for Ground Description Repair Platform Platform Left Rear Outrigger Check the switch, 35 Left Rear outrig Sw Flt Enable Switch ON at power- up replace the platform Platform Right Rear Outrigger Check the switch, 36 Right Rear outrig Sw Flt Enable Switch ON at power-up replace the platform...
  • Page 70 95 Machine Type Fauit Wrong Machine Type Selected Type Remove the excess 98 Platform Overload Platform Overload Fault load immediately. Machine Tilted Beyond Safe check the wiring, Limits Fault replace the sensor For more information, please consult the appropriate Dingli Service Dept.

  • Page 71: Schematic

    OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic - Function model...
  • Page 72 OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic - Drive model...
  • Page 73 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic...
  • Page 74 OPERATOR’S MANUAL with Maintenance Information Schematic...

  • Page 75: Inspection And Repair Log

    OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date Comments...

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