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UNQUALIFIED TECHNICIANS AND IM PROPER USE OF THE MACHINE DO NOT OPERATE THIS M ACHINE UNTIL YOU READ AND UNDERSTAND ALL THE DANGERS,W ARNINGS AND CAUTIONS IN THIS MANUAL Part Number: SM0110111A_Rev4.0 Zhejiang Dingli Machinery Co., Ltd. Fourth Edition, October 2018 Printing...
Comply with employer, job site and part of your machine and should remain with governmental rules. the machine at all times. If you have any questions, please call DINGLI Machinery. Read, understand and follow the instructions in this and other manuals supplied with this machine.
OPERATOR’S MANUAL with Maintenance Information Safety Rules Danger Decal Legend Failure to obey the instructions and DINGLI product decals use symbols, color coding and signal words to identify the safety rules in this manual will following: result in death or serious injury.
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Maximum capacity – S0608EH Maximum occupants (Indoor use) Maximum occupants (Outdoor use) Platform allowable maximum load...
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OPERATOR’S MANUAL with Maintenance Information Safety Rules Platform allowable maximum load 250kg Maximum capacity – S1212EH Maximum occupants (Indoor use ONLY) Extension deck allowable maximum load 113kg Platform allowable maximum load 320kg Platform retracted Platform extended Extension deck allowable maximum load 113kg Maximum capacity –...
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Do not tie the platform to adjacent structures. Do not place loads outside the platform perimeter. Maximum allowable manual force manual Maximum Model Application force occupants Outdoor 200N S0608EH Indoor 400N S0808EH Indoor 400N Outdoor 400N S0812EH Indoor 400N Do not alter or disable machine components that in any way affect safety and stability.
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Each battery must weigh 28 kg. The stowed position. batteries must weigh a minimum of 112 kg. (For S0608EH/S0608E, S0808EH/S0808E, S0812EH/S0812E); Each battery must weigh 30 kg. The batteries must weigh a minimum of 120 kg (For S1012EH/S1012E); Each battery must weigh 37 kg.
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OPERATOR’S MANUAL with Maintenance Information Safety Rules Fall Hazard The guard rail system provides fall protection. During operation, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. Attach only one (1) lanyard per lanyard anchorage point.
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OPERATOR’S MANUAL with Maintenance Information Safety Rules Explosion and Fire Hazard Do not operate the machine or charge the batteries in hazardous locations where potentially flammable or explosive gases or particles may be present. Batteries contain acid. Always wear protective clothing and eye wear when working with batteries.
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Each battery must weigh 28 kg. The batteries must weigh a minimum of 112 kg. (For S0608EH/S0608E, S0808EH/S0808E, S0812EH/S0812E); Each battery must weigh 30 kg. The batteries must weigh a minimum of 120 kg (For S1012EH/S1012E); Each battery must weigh 37 kg.
Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
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Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
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Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
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Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
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Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
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Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
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Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
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Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
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Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
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Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
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Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
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Controls Proportional configurations. It should be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
OPERATOR’S MANUAL with Maintenance Information Control Panel Ground Control Panel 1 Key switch 3 Circuit breaker Turn the key switch to the platform position When the current was overloaded, the and the platform controls will operate. Turn circuit breaker will cut off the circuit. the key switch to the off position and the machine will be off.
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OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel Thumb rocker switch Horn button Drive function select button Lift function select button Drive speed button Proportional control handle Red Emergency Stop button Function enable switch LED readout screen...
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OPERATOR’S MANUAL with Maintenance Information Control Panel Platform Control Panel Thumb rocker switch Proportional control handle Press the thumb rocker switch in either Lift function: Press and hold the function direction to activate steer function. enable switch to enable the lift function on the platform control handle.
OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Do Not Operate Unless: Fundamentals It is the responsibility of the operator to √ You learn and practice the principles of perform a pre-operation inspection and routine safe machine operation contained in this maintenance.
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OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection Check entire machine for: Be sure that the operator’s manual are complete, legible and in the storage Cracks in welds or structural container located in the platform. components Be sure that all decals are legible and in ...
OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation.
OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service.
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OPERATOR’S MANUAL with Maintenance Information Function Tests Select a test area that is firm, level and 10 Turn the key switch to off or platform free of obstruction. position. Be sure the battery pack is connected. 11 Move up and hold the platform up / down switch.
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OPERATOR’S MANUAL with Maintenance Information Function Tests descent alarm should sound while the At the Platform Controls platform is lowering. Test Emergency Stop Test the Steering 19 Push in the platform red Emergency Stop Note: When performing the steer and drive button to the off position.
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OPERATOR’S MANUAL with Maintenance Information Function Tests 37 Slowly move the control handle in the The platform controls LED readout should direction indicated by the yellow down display LL. arrow on the control panel until the 44 Press the drive function select button. machine begins to move, then return the 45 Press and hold the function enable switch handle to the center position.
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OPERATOR’S MANUAL with Maintenance Information Function Tests screen readout should display 18. 52 Press the drive function select button. 53 Press and hold the function enable switch on the control handle. 54 Move the control handle in the direction indicated by the blue up arrow, and then move the control handle in the direction indicated by the yellow down arrow.
OPERATOR’S MANUAL with Maintenance Information Operating Instructions The Operating Instructions section provides Do Not Operate Unless: instructions for each aspect of machine √ You learn and practice the principles of operation. safe machine operation contained in this It is the operator's responsibility to follow all operator's manual.
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OPERATOR’S MANUAL with Maintenance Information Operating Instructions Press and hold the function enable switch Emergency Stop on the control handle. Push in the red Emergency Stop button to the Move the control handle according to the off position at the ground controls or the markings on the control panel.
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OPERATOR’S MANUAL with Maintenance Information Operating Instructions Driving on a slope Operation from Ground with Controller Determine the slope and side slope ratings for the machine and determine the slope grade. Maintain safe distances between operator, JCPT0808, JCPT1012, JCPT1008, JCPT1212, machine and fixed objects.
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OPERATOR’S MANUAL with Maintenance Information Operating Instructions Fully lower the platform and retract the To Extend and Retract Platform platform extension. Press the platform lock pin pedal on the Remove the platform controls. extension deck by foot. From inside the platform, remove the two Push the platform extension guardrail to front extension deck wire lock pins.
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OPERATOR’S MANUAL with Maintenance Information Operating Instructions Error indicator readout The LED readout screen displays fault codes that provide information about the machine operating status and about malfunctions. The fault codes listed in the following charts describe malfunctions and can aid in troubleshooting the machine by pinpointing the area or component affected.
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OPERATOR’S MANUAL with Maintenance Information Operating Instructions Display Description Lift Reaction Motor Controller Throttle Fault Controller Dependent Motor Controller Emergency Reverse Fault Controller Dependent Motor Controller HPD Fault Controller Dependent Low Voltage Fault Disable All Motion High Neutral Current Fault (ZAPI Only) Disable All Motion Steering Input Out of Range (ZAPI Only) Disable All Motion...
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Joystick or PCU. Platform Joystick not in neutral at power-up Message: Make sure that the Joystick is in the neutral (upright) position. Check the neutral zone parameter setting in Dingli Scissor Programmer. If it’s OK, consider replacing the Joystick or the PCU.
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Motor Controller Motor Output fault: Check wiring first then cycle power. If needed replace controller. Motor Controller SRO Fault: Look at motor enable delay with the Dingli Scissor Programmer, it may be too short. Make sure other Motor Controller parameters are properly selected.
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Machine Tilted Beyond Safe Limits Fault: If the machine is tilted, find a way to make it level. If the machine is level, check the wiring to the tilt sensor and then the sensor itself. For more information, please consult the appropriate Dingli Service Dept.
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Do not overfill. √ Use proper AC input voltage for charging as indicated on the charger. √ Use only a Dingli authorized battery and Dry Battery Filling and charger. Charging Instructions...
OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Observe and Obey: Brake Release Operation √ Common sense and planning must be For the Hydraulic Motor Drive Model applied to control the movement of the Chock the wheels to prevent the machine machine when lifting it with a crane or from rolling.
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OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck or Trailer for Transit Use a minimum of four chains or straps. Always chock the machine wheels in preparation for transport. Use chains or straps of ample load capacity. Retract and secure the extension deck(s).
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OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Observe and Obey: Lifting the Machine with a Forklift √ Only qualified riggers should rig and lift the machine. Be sure the extension deck, controls and component trays are secure. Remove all loose √...
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Remove all loose items on the machine. Model X Axis Y Axis Determine the center of gravity of your S0608EH 90.5 cm 56.5cm machine using the table and the picture on this S0608E page.
OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Observe and Obey: The pre-delivery preparation report contains √ Only routine maintenance items specified in checklists for each type of scheduled this manual shall be performed by the inspection. operator. Make copies of the Pre-delivery Preparation √...
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OPERATOR’S MANUAL with Maintenance Information Maintenance Pre-delivery Preparation Report Fundamentals Instructions It is the responsibility of the dealer to perform Use the operator’s manual on your machine. the Pre-delivery Preparation. The Pre-delivery Preparation consists of The Pre-delivery Preparation is performed completing the Pre-operation Inspection, the prior to each delivery.
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OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report Checklist A Y N R Model A-1 Inspect the manuals and decals Serial number A-2 Pre-operation inspection Date A-3 Check the Batteries Hour meter A-4 Check the Hydraulic Oil Level Machine owner A-5 Function tests Inspected by (print) Perform after 40 hours:...
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Note: Contact your authorized DINGLI possible hazards associated with using this distributor or DINGLI machinery if replacement machine. They also provide users with manuals or decals are needed. operation and maintenance information. An...
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OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Batteries Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work machine performance and operational safety.
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Visually inspect the sight of hydraulic oil level from the side of the hydraulic oil tank. ⊙ Result: The hydraulic oil level should be at the mark of the fuel tank. (Refer to the following table). Model Scale line(L) S0608EH/S0608E S0808EH/S0808E S0812EH/S0812E S1012EH/S1012E 17.5 S1212EH/S1212E S1412-EHXC/S1412-EXC Add oil if necessary.
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Perform 30 Day Service Grease the Steer Yokes The 30 day maintenance procedure is a one DINGLI requires that this procedure be time procedure to be performed after the first performed every 100 hours of operation. 30 days or 40 hours of usage. After this...
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OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist B Procedures Inspect the Batteries DINGLI requires that this procedure be Models without maintenance-free or sealed performed every 250 hours or quarterly, batteries: whichever comes first. Remove the battery vent caps and check...
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Note: For best results, use an extension of adequate size with a length no longer than 15m. Note: If you have any further questions regarding the battery charger operation, please contact the DINGLI Service Department. a batteries b 250A fuse c quick disconnect...
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OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Electrical Wiring DINGLI requires that this procedure be Lift the upper safety arm, move it to the performed every 250 hours or quarterly, center of the scissor arm and rotate down whichever comes first.
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Maintenance Inspect the Tires and Wheels Test the Emergency Stop (including castle nut torque) DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first. DINGLI requires that this procedure be A properly functioning Emergency Stop is performed every 250 hours or quarterly, essential for safe machine operation.
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OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Key Switch Test the Automotive-style Horn (if equipped) DINGLI requires that this procedure be performed every 250 hours or quarterly, DINGLI requires that this procedure be whichever comes first. performed every 250 hours or quarterly, whichever comes first.
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OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Drive Brakes Choose a point on the machine; i.e., DINGLI requires that this procedure be contact patch of a tire, as a visual performed every 250 hours or quarterly, reference for use when crossing the test whichever comes first.
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OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Drive Speed - Stowed Position DINGLI requires that this procedure be Choose a point on the machine; i.e., performed every 250 hours or quarterly, contact patch of a tire, as a visual whichever comes first.
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OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Drive Speed - Raised Position DINGLI requires that this procedure be Press and hold the function enable switch performed every 250 hours or quarterly, on the joystick. whichever comes first. Raise the platform approximately 2 m from Proper drive functions are essential to safe the ground.
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B-10 Test the Slow Drive Speed Choose a point on the machine; i.e., DINGLI requires that this procedure be contact patch of a tire, as a visual performed every 250 hours or quarterly, reference for use when crossing the start whichever comes first.
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B-11 B-12 Perform Hydraulic Oil Analysis Inspect the Hydraulic Tank Cap Venting System DINGLI requires that this procedure be performed every 250 hours or quarterly, DINGLI requires that this procedure be whichever comes first. performed quarterly or every 250 hours, whichever comes first.
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Test the Down Limit Switch, the Components Pothole Limit Switches and the Level Sensor DINGLI requires that this procedure be performed every 250 hours or quarterly, DINGLI requires that this procedure be whichever comes first. performed every 250 hours or quarterly, whichever comes first.
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OPERATOR’S MANUAL with Maintenance Information Maintenance Follow the platform control cable down the code 18 and an alarm sounds. The scissor stack to the underside of the machine is functioning properly. chassis deck. Tag and disconnect the ¤ Result: The LED readout screen does not platform cable from the ECU cable at the show code 18 and the alarm does not 6-pin Deutsch connector under the chassis...
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OPERATOR’S MANUAL with Maintenance Information Maintenance down limit switch to wire harness. Move the machine onto a firm, level surface. 26 Close and install the switch cover. 34 Place a wooden block approximately 5 cm 27 Turn the key switch to platform control. tall under the right pothole guard.
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OPERATOR’S MANUAL with Maintenance Information Maintenance B-15 Test the Up Limit Switch DINGLI requires that this procedure be ¤ Result: The platform continues to raise. performed every 250 hours or quarterly, Adjust or replace the up limit switch. whichever comes first.
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Maintenance Checklist C Procedures Test the Platform Overload System (if equipped) DINGLI requires that this procedure be performed every 500 hours or six months, whichever comes first or when the machine fails to lift the maximum rated load. Testing the platform overload system regularly is essential to safe machine operation.
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OPERATOR’S MANUAL with Maintenance Information Maintenance Open the limited switch house cover from limit switch mount bracket or the platform the chassis. overload system needs to be calibrated. Open the up limited switch cover. 15 Lower the platform until the distance of the two sets of scissor at least 0.5m.
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OPERATOR’S MANUAL with Maintenance Information Maintenance Replace the Hydraulic Tank Breather DINGLI requires that this procedure be performed every 500 hours or semi-annually, whichever comes first. The hydraulic tank is a vented-type tank. The breather cap has an internal air filter that can become clogged or, over time, can deteriorate.
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Checklist D Procedures Check the Scissor Arm Wear Pads Measure the distance between the number DINGLI requires that this procedure be one arm cross tube and the chassis deck performed every 1000 hours or annually, at the battery pack side of the non-steer whichever comes first.
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OPERATOR’S MANUAL with Maintenance Information Maintenance Replace the Hydraulic Tank Return Filter Element DINGLI requires that this procedure be Inspect the filter and related components performed every 1000 hours or annually, to be sure that there are no leaks. whichever comes first.
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Checklist E Procedure Test or Replace the Hydraulic Oil Tag and disconnect the hydraulic pump DINGLI requires that this procedure be inlet line and remove the line from the tank. performed every 2000 hours or every two Cap the fitting on the pump.
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OPERATOR’S MANUAL with Maintenance Information Maintenance 13 Install the hydraulic pump inlet line into the tank. Install the fitting onto the pump and torque. 14 Install the hydraulic pump return line into the tank. Install the fitting onto the hydraulic filter head and torque. 15 Fill the tank with hydraulic oil until the fluid is full in the hydraulic tank.
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