Raypak TempTracker mod+ Installation And Operation Instructions Manual
Raypak TempTracker mod+ Installation And Operation Instructions Manual

Raypak TempTracker mod+ Installation And Operation Instructions Manual

Sequencing modulating controls for hydronic heating systems
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InstallatIon and operatIon InstructIons
seQuencInG ModulatInG controls
for Hydronic Heating systems
This manual attempted to be complete and accurate at the time of publication. Additional upgrades and new features may change
TempTracker mod+ functions. Upgrades to this manual may occur at any time. Contact the factory for further details.
the temptracker mod+ is strictly an operating control. It cannot be used as a limit control. all boilers must
have all safety and limit controls required by code. It is the responsibility of the installer to verify that all the
safety and limits are working properly before the temptracker mod+ is installed.
this control must be installed by a licensed electrician.
Cat.# 5000.67
08/31/09
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
CAUTION
: RISK OF ELECTRIC SHOCK
MANAGEMENT
More than one disconnect switch may be required
EQUIPMENT
99RA
to de-energize the equipment before servicing.
PROGRAM
WarnInG
SYSTEM
A
B
----
C
D
DO NOT APPLY ANY VOLTAGE
RUN
TO INPUT TERMINALS
----
P/N 241297 REV.2

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Summary of Contents for Raypak TempTracker mod+

  • Page 1 InstallatIon and operatIon InstructIons seQuencInG ModulatInG controls for Hydronic Heating systems SYSTEM OUTPUT RATINGS: 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS INPUT RATINGS: 115VAC 60Hz , 30VA MAX ---- ---- USE COPPER WIRE, CLASS 1 WIRE ONLY. ENCLOSED ENERGY CAUTION...
  • Page 2: Table Of Contents

    Raypak, Inc. contents Boost Mode ....15 teMptracker Mod+ layout ..3 (Not Available with Setback) ..15 teMptracker Mod+ overvIeW .
  • Page 3: Temptracker Mod+ Layout

    TempTracker mod+ & TempTracker mod+ Extension Installation Manual teMptracker Mod+ layout Program Switch to restrict access to The digital display shows the system status, set point, function changes. This switch is lead stage <in brackets>, and status of each stage. covered with Wiring Enclosure.
  • Page 4: Temptracker Mod+ Overview

    Raypak, Inc. teMptracker Mod+ overvIeW seQuences up to 4 fully ModulatInG staGes. The TempTracker mod+ is the perfect control whenever multiple fully modulating stages are required for hydronic heating applications. The TempTracker mod+ controls the on/off and the modulation of each stage to maintain precise system set point control.
  • Page 5: Reset Ratio/Outdoor Reset

    TempTracker mod+ & TempTracker mod+ Extension Installation Manual understandInG operatIon concept 1:1.5 The TempTracker mod+ has multiple operating modes that satisfy most hydronic systems. 1:1.25 It can change the System Set Point based on outdoor temperature (Outdoor Reset) or it can modulate its stages to achieve an adjustable fixed Set Point.
  • Page 6: Make Sure You Have The Right Control

    Make sure you Have tHe rIGHt control If you need the TempTracker mod+ to do additional tasks that either are not listed or do not know how to configure them, contact your local Raypak representative. InItIal setup Setting an Initial Program will ease the configuration of the TempTracker mod+ and will give the opportunity to utilize many of the energy saving features and give more comfortable heat when needed.
  • Page 7: Installation

    TempTracker mod+ & TempTracker mod+ Extension Installation Manual system run-on • This feature lets the TempTracker mod+ run the SYS relay for a longer period after the boilers have been turned off. When this relay is used to control a pump, it helps in dissipating the excess heat from the boilers combustion chamber. InstallatIon Each of the TempTracker mod+ or TempTracker mod+ Extension consists of three primary enclosure components.
  • Page 8: Install The Sensors

    InstallatIon • Only use the Raypak sensor included with the unit. Outdoor Sensor • Locate the sensor in the shade on the north side of the building. The sensor...
  • Page 9: Wiring

    • Connect the hot line to terminal marked L. • Connect the neutral line to the terminal marked N. • Raypak recommends installing a surge suppressor on the power source to the TempTracker mod+. WarnInG class 1 voltages must enter the enclosure through a different opening from any class 2 voltage wiring.
  • Page 10: Wiring The System Prove (Terminals 29, 30)

    PROGRAM Raypak, Inc. WIrInG tHe systeM prove (terMInals 29, 30) • The Prove feature is provided to check system component operation. • A typical use of this feature is to check for flow before firing any boiler. • If the PROVE input is open on a call, the TempTracker mod+ will enable only the System Output. All Boiler outputs will be off when the PROVE input is open.
  • Page 11: Wiring To Modulating Motors

    WIrInG tHe current voltaGe ModulatInG Motors (a terMInals 13,15), (b terMInals 16,18),... • The TempTracker mod+Extension can be equipped to operate up to six additional 0-5V, 0-10V, 1-5V, or 2-10V modulating motors. • Wire the (GND) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (GND).
  • Page 12: Menu Sequence

    Raypak, Inc. Menu seQuence ----------- SETTINGS ------------ ------------- SEASON -------------- ------- OUTDOOR CUTOFF ------- Season Winter Winter Set Point 140 F Summer <System Settings> <Maintenance> BACK SAVE <Histories> BACK SAVE <System Startup> ------------ SET POINT ---------- BACK SELECT Reset Ratio...
  • Page 13 TempTracker mod+ & TempTracker mod+ Extension Installation Manual ---------------- GAIN -------------- ----------- SETTINGS ------------ Season Winter Set Point 70 F SYSTEM SETTINGS1 <System Settings> <Maintenance> <Histories> BACK SAVE ---------- SETTINGS 1 ---------- <System Startup> Gain BACK SELECT Lead Rotation Last-On -------- LEAD ROTATION ------- Purge Delay 1.0min...
  • Page 14: Startup Settings

    NOT select Reset without an outdoor sensor. BACK SAVE (START) 1.00 OD=2.00 Sys 3.00 OD=1.00 Sys -------- SYSTEM STARTUP ------ • The same Raypak temperature sensor can display either in °F or °C. to continue ---------- SENSOR TYPE --------- BACK SAVE 1.00 OD=1.50 Sys THESE SETTINGS 4.00 OD=1.00 Sys...
  • Page 15: Prove/Domestic Hot Water (Dhw)

    CHANGE PRIMARY ------ EMS INPUT MODE ------- THESE SETTINGS SYSTEM FUNCTIONS. ------ EMS 20ma SETPOINT----- Disable BACK SAVE CHANGE PRIMARY STARTUP Enable SYSTEM FUNCTIONS. BACK CONTINUE TempTracker mod+ & TempTracker mod+ Extension Installation Manual BACK CONTINUE --------- RESET RATIO ---------- BACK SAVE -------- SYSTEM STARTUP ------...
  • Page 16: Sensor Fault

    BACK SAVE BACK SAVE Raypak, Inc. Setback Input sensor fault ----- SETBACK/SHUTDOWN ----- ---------- BOOST MODE --------- --------- SENSOR FAULT -------- All Off, All On Default: All On Shutdown/Disable 30 Minutes All Off Tstat/Enable Disabled All On Button: MENU/<System Startup>/../Sensor Fault Setback The Sensor Fault will determine the operating status of all output stages that are set to Auto...
  • Page 17: Program Change Settings

    ENCLOSED TempTracker mod+ & TempTracker mod+ Extension Installation Manual ENERGY MANAGEMENT EQUIPMENT CAUTION : RISK OF ELECTRIC SHOCK LISTED More than one disconnect switch may be required operatInG settInGs 99RA to de-energize the equipment before servicing. proGraM cHanGe settInGs PROGRAM To be able to change the TempTracker mod+ settings the Program/Run Switch must be set to Program.
  • Page 18: Outdoor Cutoff Temperature

    Set Point 140 F Summer <System Settings> <Maintenance> BACK SAVE <Histories> Raypak, Inc. <System Startup> ------------ SET POINT ---------- BACK SELECT outdoor cutoff teMperature ----------- SETTINGS ------------ ------------- SEASON -------------- ------- OUTDOOR CUTOFF ------- Adjustable Off, 20ºF - 100ºF, On Default: 65ºF Season Winter Winter Set Point...
  • Page 19: System Settings

    ---------- SETTINGS 1 ---------- <System Startup> Gain BACK SELECT ----------- SETTINGS ------------ Lead Rotation Last-On Season Winter Purge Delay 1.0min TempTracker mod+ & TempTracker mod+ Extension Installation Manual Set Point 70 F Lag Delay 0min SYSTEM SETTINGS1 <System Settings> <More Settings> <Maintenance>...
  • Page 20: Lag Delay

    SYSTEM SETTINGS1 <System Settings> <Maintenance> --- DAY/NIGHT SCHEDULES --- BACK SELECT <Histories> BACK SAVE ---------- SETTINGS 1 ---------- Set Time **:** Raypak, Inc. <System Startup> Gain Day Schedule **:** BACK SAVE -------------- SETBACK ----------- BACK SELECT Lead Rotation Last-On Night Schedule...
  • Page 21: Last Stage Hold

    BACK SAVE --- DAY/NIGHT SCHEDULES --- BACK SAVE Set Time **:** --------- PURGE DELAY --------- Day Schedule **:** TempTracker mod+ & TempTracker mod+ Extension Installation Manual Night Schedule **:** -- OUTDOOR SENSOR TRIM ---- • The amount of Setback selected is subtracted from the Set Point when a Setback Input Signal is received or the Night Time BACK SELECT schedule setting started.
  • Page 22: Set Time

    SAVE Parallel <Histories> BACK SAVE <System Startup> BACK SAVE Day/Night Schedules <System Startup> ------------ SET POINT ---------- BACK Raypak, Inc. SELECT All Off ------------ SET POINT ---------- BACK SELECT -------- STANDBY DELAY -------- Reset Ratio Reset Ratio BACK NEXT BACK...
  • Page 23: Maintenance

    -- OUTDOOR SENSOR TRIM ---- Button: MENU/<Maintenance>/Outdoor Trim -- OUTDOOR SENSOR TRIM ---- • The Raypak thermistor type sensors are very accurate, and normally require no calibration. MAINTENANCE Sometimes it may be desirable to make small adjustments to the displayed value for either...
  • Page 24: Configuration

    Raypak, Inc. BACK SAVE confIGuratIon ------ CONFIGURATION 1 ------ Button: MENU/<Maintenance>/<Configuration> v1.00c • This menu option provides a consolidated view of the Startup and Stage settings. Reset F Parallel Day/Night Schedules dIsplay All Off The TempTracker mod+ display layout provides a variety of information that gives an...
  • Page 25: Boiler Stage Settings

    TempTracker mod+ & TempTracker mod+ Extension Installation Manual boIler staGe settInGs SYS= ------- STAGE A MODE -------- Auto Button: STAGE/ Standby The Stage menu offers the capability of adjusting each of the boiler's operation individually. Manual • In most installations, all active Boiler adjustments are the same, but each can be BACK SAVE STAGE...
  • Page 26: Troubleshooting

    Raypak, Inc. troublesHootInG sensor Inputs display shows sensor open or sHort temperature sensor chart When OPEN, Check the sensor is connected and the wires are continuous to the TempTracker teMperature value mod+. Finally follow the procedure for Incorrect Temperature or Pressure Display. When (in ohms) °f...
  • Page 27 TempTracker mod+ & TempTracker mod+ Extension Installation Manual boilers are short-cycling • L ag Delay - Increase the Lag Delay only if all boilers tend to short-cycle. • L ast Stage Hold - Increase the Last Stage Hold only if the lead boiler tends to short-cycle. system is overshooting or undershooting • G ain - If the system is overshooting reduce the Gain.
  • Page 28 Building Heating Loop system: The TempTracker provides 4 Raypak modulating boilers using a 4 - 20mA modulating signal. The boilers are piped in Reverse Return on the primary loop. The System output is controlling the System Pump. Raypak is aware that each installation is unique. Thus, Raypak is not responsible for any installation related to any electrical or plumbing diagram generated by Raypak.
  • Page 29 TempTracker mod+ & TempTracker mod+ Extension Installation Manual MultIple ModulatInG boIlers dIrect HeatInG WIrInG dIaGraM SYSTEM OUTPUT RATINGS: 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS INPUT RATINGS: 115VAC 60Hz , 30VA MAX ---- ---- USE COPPER WIRE, CLASS 1 WIRE ONLY.
  • Page 30 Building Heating Loop system: The TempTracker provides 4 Raypak modulating boilers using a 4 - 20mA modulating signal. The System output relay is controlling a the Primary System Pump. Raypak is aware that each installation is unique. Thus, Raypak is not responsible for any installation related to any electrical or plumbing diagram generated by Raypak.
  • Page 31 TempTracker mod+ & TempTracker mod+ Extension Installation Manual MultIple ModulatInG boIlers HeatInG WItH buffer tank WIrInG dIaGraM SYSTEM OUTPUT RATINGS: 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS INPUT RATINGS: 115VAC 60Hz , 30VA MAX ---- ---- USE COPPER WIRE, CLASS 1 WIRE ONLY.
  • Page 32: Specifications

    Output Relay Ratings: ....1 Amp inductive, 6Amp resistive at 120 VAC 60 Hz, 15A total for all circuits Connection to TempTracker mod+ and another extension: Two RS485 connections using 6 wire phone cable (Cable is provided) Raypak, Inc. 2151 Eastman Ave.,...

This manual is also suitable for:

Temptracker mod+ extension

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