Dinolift DINO XT II 160 Operating Instructions Manual
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Dinolift DINO XT II 160 Operating Instructions Manual

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OPERATING
INSTRUCTIONS
DINO XT II
160 • 180 • 210
Manufacturer:
Dinolift Oy
Raikkolantie 145 | FI-32210 LOIMAA
Tel. + 358 20 1772 400 | info@dinolift.com | www.dinolift.com

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  • Page 1 OPERATING INSTRUCTIONS DINO XT II 160 • 180 • 210 Manufacturer: Dinolift Oy Raikkolantie 145 | FI-32210 LOIMAA Tel. + 358 20 1772 400 | info@dinolift.com | www.dinolift.com...
  • Page 3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 160XT II 17681,17735,17743-> 180XT II 30450 -> 210XT II 3824 ->...

  • Page 4: Table Of Contents

    Operating instructions • DINO 160XT II • 180XT II • 210XT II CONTENTS TO THE OPERATOR ....................7 1.1. OVERVIEW OF THE UNIT ................8 1.2. INTENDED USE OF THE WORK PLATFORM ..........8 TECHNICAL SPECIFICATIONS ................9 2.1. DIMENSION DRAWINGS ................11 2.1.1.
  • Page 5 5.2. OPERATION..................... 45 5.2.1. Operating the lift from the chassis control centre ............45 5.2.2. Operating the lift from the platform control centre ............46 5.2.3. Special instructions for winter use ................49 5.2.4. Ending the work ......................49 5.3. TRANSFERRING THE LIFT ................50 5.3.1.
  • Page 6 BLANK...

  • Page 7: To The Operator

    Dinolift Oy is constantly developing its products. For this reason, the contents of this manual might not always be in full compliance with the most recent version of the product. Dinolift Oy reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability for any problems caused by changed or missing data or mistakes in this manual.

  • Page 8: Overview Of The Unit

    Operating instructions • DINO 130T II 1.1. OVERVIEW OF THE UNIT This unit is a trailer mounted, towable aerial work platform. This aerial work platform complies with the standard EN280 type 1. Moving the lift by means of the driving device or by towing is possible only when the lift is in the transport position. outriggers.

  • Page 9: Technical Specifications

    TECHNICAL SPECIFICATIONS 160XT II 180XT II 210XT II Max. working height 16,0 m 18,0 m 21,0 m Max. platform height 14,0 m 16,0 m 19,0 m Max. outreach 9,1 m 11,2 m 11,7 m Boom rotation continuous Platform rotation 180° Turn area refer to the reach diagram Support width...
  • Page 10 Operating instructions • DINO 160XT II • 180XT II • 210XT II Optional engines Hatz 1B30 EPA / CARB Tier 4 Final Fuel Diesel Net power 4,4 kW (6 hp) / 2800 r/min Oil tank volume 1,1 l Honda GX200SXE Fuel Petrol Net power...

  • Page 11: Dimension Drawings

    2.1. DIMENSION DRAWINGS 2.1.1. 160 XT II...

  • Page 12: 180 Xt Ii

    Operating instructions • DINO 160XT II • 180XT II • 210XT II 2.1.2. 180 XT II...

  • Page 13: 210 Xt Ii

    2.1.3. 210 XT II...

  • Page 14: Reach Diagram

    Operating instructions • DINO 160XT II • 180XT II • 210XT II 2.2. REACH DIAGRAM 2.2.1. 160 XT II 215 KG 475 LB DINO 160XT II...

  • Page 15: 180 Xt Ii

    2.2.2. 180 XT II...

  • Page 16: 210 Xt Ii

    Operating instructions • DINO 160XT II • 180XT II • 210XT II 2.2.3. 210 XT II 215 KG 475 LB 120 KG 265 LB 80 KG 175 LB...

  • Page 17: Example Of The Machine's Nameplate

    2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE The name of the manufacturer, and the production number and serial number of the machine have been marked on the nameplate as shown in the picture below. DINO Type Manufacturer Raikkolantie 145 Year of manufacture Address of manufacture 32210 Loimaa FINLAND...

  • Page 18: Example Of Eu Declaration Of Conformity

    Following harmonized standards have been applied in designing the machine: SFS-EN 280+A1:2015; SFS-EN 60204-1/A1; SFS-EN-ISO 12100 Person authorized to draw up the Technical File: Santtu Siivola Chief Engineer Dinolift Oy, Raikkolantie 145, FI-32210 Loimaa, FINLAND Loimaa XX.XX.2020 ----------------------------------------- Santtu Siivola...

  • Page 19: Sample Of Inspection Protocol For The Access Platform

    SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM TEST CERTIFICATE DATE: 16.9.2014 www.dinolift.com START-UP TESTS: Inspection place: Inspector's signature: 1074 BASIC KNOWLEDGE Manufacturer: Dinolift OY Place of manufacture: Finland Address: 32210 LOIMAA Importer: Type of lift: Boom platform Scissor platform Mast platform...
  • Page 20 Raikkolantie 145 FIN-32210 LOIMAA, FINLAND Tel. +358 - 20 - 1772 400, Fax +358 - 2 - 7627 160, e-mail: info@dinolift.com The initial inspection and test loading of the Dino aerial work platforms is performed by the manufacturer. A protocol, drawn up during the inspection, will accompany the lift.

  • Page 21: Safety

    SAFETY All the essential safety instructions and warnings, relevant to transport, use and maintenance of the lift, are described in this chapter. DANGER Failure to observe these instructions and safety regulations may cause a severe injury or even death. Familiarise yourself with all the safety regulations, operating instructions and Make sure that you understand all the safety instructions and regulations.
  • Page 22 Operating instructions • DINO 130T II TRANSFERS Observe the maximum allowed gradient when transferring the lift. During transfer in rough terrain, always try to position yourself higher than the machine. that you have a clear view of the driving path. Do not use the machine for towing.
  • Page 23 LIFTING AND WORKING ON THE PLATFORM Never exceed the maximum number of persons, maximal loading or hand power, allowed for the lift. Never add load onto the platform while in the upper position. Before operating, always ensure that the safety devices and the emergency descent system are in working order.
  • Page 24 Operating instructions • DINO 130T II OPERATING CONDITIONS The weather conditions, such as wind, visibility and rain, must always be taken into account The use of the lift is prohibited, if the temperature drops under -20 °C or Wind speed ( m/s) Conditions on land Calm Smoke rises vertically...

  • Page 25: Safety-Related Notifications

    3.2. SAFETY-RELATED NOTIFICATIONS The following safety alert symbols and safety signal words are used in this manual. Observe all the safety instructions that follow these symbols, in order to avoid dangerous situations and personal injuries. This is a general safety alert symbol and it is used to alert you about a potential hazard.
  • Page 26 Operating instructions • DINO 130T II Risk of getting crushed Risk of getting crushed Risk of getting crushed Harmful exhaust gas - moving parts - moving parts - falling objects emissions Wind speed Risk of turning over Risk of falling Support force Smoking prohibited Keep safe distance...

  • Page 27: Safety Labels

    3.3. SAFETY LABELS (ANSI/CSA/AS/NZS) The following safety labels must be intact, clean and legible. Replace the labels if necessary. CE Safety labels and all instructional labels are listed in the spare parts list. 160XT: 54.1075 180XT: 54.1371 210XT: 54.1083 US/CAN AS/NZ 54.1660...
  • Page 28 Operating instructions • DINO 160XT II • 180XT II • 210XT II...

  • Page 30: Safety Devices

    Maintenance instructions • DINO 160XT II • 180XT II • 210XT II 3.4. SAFETY DEVICES 1. Supervision of transport position of the boom The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the boom is not resting on the transport support. The switch is located on the tow-bar at the transport support.
  • Page 31 The green light in the control centre on the platform is lit, when the platform is within the allowed operating range. The reach limit switch RK4 will stop the movements, which impair the stability of the lift (extending the telescope and lowering the boom), at a predetermined position. Adjusted values of the limits: 100 mm RK4 - L...
  • Page 32 Maintenance instructions • DINO 160XT II • 180XT II • 210XT II 5. Supervision of the telescope chain The extension chains for the telescope are doubled. If the load-bearing chain slackens or breaks, the doubling chain prevents the movements of the telescope, and the safety switch RK7/RK8 breaks the emergency stop circuit.
  • Page 33 All the load-bearing cylinders are equipped with valves for rupture or leak in the hydraulic system, which prevent the load from falling. Prevent the inching of the Outrigger cylinders Lock valves outriggers in either direction. Lifting cylinder of the boom Load regulation valve Prevents the load from falling Lifting cylinder of the...

  • Page 34: Structure And Functions Of The Lift

    Operating instructions • DINO 160XT II • 180XT II • 210XT II STRUCTURE AND FUNCTIONS OF THE LIFT The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on the following pages. 4.1.

  • Page 35: Functions Of The Lift

    4.2. FUNCTIONS OF THE LIFT Turn counter- clockwise Left Driving direction Right Turn clockwise Levelling the platform Lifting/lowering of boom Lifting/lowering the articulated arms Turning the platform Turning the boom...

  • Page 36: Operating Controls For The Functions

    Operating instructions • DINO 160XT II • 180XT II • 210XT II 4.3. OPERATING CONTROLS FOR THE FUNCTIONS 4.3.1. Operating controls in the chassis control centre Starting of the emergency Starting/stopping of the motor descent pump Retraction button for the Choke telescope Emergency stop...

  • Page 37: Operating Controls For The Outriggers

    4.3.2. Operating controls for the outriggers Control levers for the outriggers The control levers for the outrigger valve are located on the right-hand side of the lift's chassis. Front outrigger, right Front outrigger, left Rear outrigger, left Rear outrigger, right Start button for the outriggers Position indicator of chassis 4.3.3.

  • Page 38: Operating Controls In The Platform Control Centre Ucb

    Operating instructions • DINO 160XT II • 180XT II • 210XT II 4.3.4. Operating controls in the platform control centre UCB 4CB2106 Activation switch for the platform Starting/stopping of the motor movements Choke Levelling the platform Emergency stop Turning the platform Starting of the emergency descent Control lever - Boom movements pump...

  • Page 39: Setup With Two Control Levers (Option)

    4.3.5. A setup with two control levers is available as an option for the platform control centre. The left and right control levers (JST right/left) replace the normal control lever. prevents the movements, if the handle is moved before depressing the button. 4CB6631 4CB6630...

  • Page 40: Using The Lift

    Operating instructions • DINO 130T II USING THE LIFT 5.1. STARTING UP The operator must inspect the worksite and carry out the daily start-up routines always: • at the beginning of each workday • before operating the lift at a new worksite •...

  • Page 41: Positioning The Lift

    5.1.2. Positioning the lift 1. make sure that the ground is even and hard enough to support the lift in a steady, level position pressure Soil material Gravel High density 6 (59) Medium density 4 (39) Loose 2 (20) Sand High density 5 (49) Medium density...

  • Page 42: Starting Up

    Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 5.1.3. Starting up 1. If necessary, connect the power supply cable to mains current. With the electric motor at maximum load, the voltage must be 230 VAC (-10%/ +6%), the frequency 50 Hz, and rating of the fuse 10A (the length of the 2.
  • Page 43 B) XT OPTION: POWERED BY COMBUSTION ENGINE, PETROL • do not connect the power supply cable (230 VAC) • Open the fuel cock • As required, switch on the choke for the start by pushing the choke button. • Start the engine via the rotary switch •...

  • Page 44: Supporting The Lift

    Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 5.1.4. Supporting the lift 1. Turn the selector switch Q1 to the position LCB – chassis control centre. 2. To activate the support outriggers, depress start button for the outriggers.

  • Page 45: Operation

    5.2. OPERATION WARNING Carry out all the daily maintenance routines and inspections in accordance with the maintenance instructions before operating the lift. 5.2.1. Operating the lift from the chassis control centre 1. Turn the selector switch Q1 to the position LCB – chassis control centre.

  • Page 46: Operating The Lift From The Platform Control Centre

    Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 5.2.2. Operating the lift from the platform control centre DANGER Wear a safety harness while on the platform, and Make sure that the platform gate remains closed during the operation.
  • Page 47 5. With the boom slightly lifted and the telescope extended, make sure that the platform does not lower by itself while the operating controls are not being used. 6. Drive the platform to the work object. CAUTION The lift itself, the buildings around it and other obstructions constitute a risk of getting squeezed.
  • Page 48 Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II DANGER Do not exceed the lateral force (400N), or load the platform in the vertical direction more than allowed. Always retract the telescope completely and turn the platform perpendicular to the boom before lowering the boom onto the transport support.

  • Page 49: Special Instructions For Winter Use

    5.2.3. In cold conditions, carry out the following special actions in addition to the normal start-up procedure 1. Let the power pack run for a few minutes before starting the movements. 2. To ensure the proper operation of the valves, do a few warm-up movements to change warm oil in the cylinders.

  • Page 50: Transferring The Lift

    Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 5.3. TRANSFERRING THE LIFT The lift can be transferred by towing or using its own driving device. 5.3.1. Preparing the lift for transport During transfer, the lift must always be in the transport position. Prepare the lift for the transfer as follows: 1.

  • Page 51: Using The Driving Device

    5.3.2. Using the driving device The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. machine. 1. Turn the selector switch Q1 to the position "chassis control centre". 2. Make sure that the platform is in the transport position and the outriggers have been lifted to the upper position.
  • Page 52 Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II NOTICE When moving the lift using the driving device, a suitable length for the jockey wheel's stem can be achieved by adjusting the gap between the lower surface of the tow-bar/brake rod and the wheel to 1-3 cm.

  • Page 53: Towing The Lift

    5.3.3. Connecting to the towing vehicle 1. Lift up and push forward (in the driving direction) the handle of the ball-coupling. Now the ball-coupling is released. 2. Press the ball-coupling onto the towball using only a little force. The connection and locking take place automatically.

  • Page 54: Tying Down

    Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 5.3.4. If the lift is transported by other means than towing, it must be tied down at the marked points for the transport. The tying points are symmetrically located on either side of the lift. max.

  • Page 55: Lifting The Device

    5.3.5. Lifting the device The device can be lifted using the lugs shown in the picture. The lifting lugs are located symmetrically on both sides of the lift. During lifting the aerial work platform must be in the transport position. Remove all loose material from the top of the frame structures and the work platform before starting the lifting.

  • Page 56: Dino Sky Rack (Option)

    Operating instructions • DINO 160XT II • 180XT II • 210XT II DINO SKY RACK (OPTION) Dino Sky Rack is a DINO accessory intended for lifting of panels of sheet material and pipes. 160 XT/XTB , 180XT/XTB , 210XT/XTB 280RXT Max number of persons on platform Max.
  • Page 57 DANGER The panels will increase the area exposed to wind and decrase the stability of the machine. Follow all instructions on maximum panel size and operating conditions. Lifting pipes: 1. Place the lower supports to the shortest position. Secure the supports with locking pins. 2.

  • Page 58: In Case Of Emergency

    Operating instructions • DINO 130T II 6.1. IN CASE OF EMERGENCY 6.1.1. Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse reduced stability is the inclination of the lift. alarm signal. 2.

  • Page 59: Is Not Operational

    Always check the condition of the battery for the emergency descent system before putting the lift into operation. (See point “Operation of the safety devices”) • 12 V, 44 Ah • recharger • hydraulic unit 12 VDC • pressure relief valve, set value 16 MPa (160 bar) •...

  • Page 60: Instructions For Fault-Finding

    Operating instructions • DINO 160XT II • 180XT II • 210XT II INSTRUCTIONS FOR FAULT-FINDING FAULT REMEDY is in the position that enables operation from either the chassis or the platform control centre The emergency stop button has jammed in the Pull up the button and re-start the motor from the lower position.
  • Page 61 FAULT REMEDY 7. Outriggers do not move The boom is not resting on the transport support. Drive the boom onto the transport support. The selector switch is in the wrong position. Turn the selector switch to the correct position. Limit switch on the boom support has not closed. Drive the boom onto the transport support. Lifting and lowering of the boom and the extension of the telescope are not operational, The boom has been overloaded;...
  • Page 62 Operating instructions • DINO 160XT II • 180XT II • 210XT II NOTES...
  • Page 63 NOTES...

  • Page 64: Maintenance Schedule

    Maintenance instructions • DINO 160XT II • 180XT II • 210XT II MAINTENANCE SCHEDULE Maint. Schedule Person responsible Reference Operating Daily Operator instructions 1 month / 100 Maintenance Competent person who is familiar with the lift hours* instructions 6 months / 400 Maintenance Competent person who is familiar with the lift hours*...
  • Page 65 Maintenance item Condition of chassis structures, boom and work platform Bearings of the overload protection device joint Bearings of outriggers and outrigger cylinders Bearings of outrigger footplates and moving parts of outrigger limit switch system Bearings of boom and articulated arms Bearings of the platform Bearings of the levelling cylinders Bearings of the lifting cylinder...

  • Page 66: Schedule For Inspections Required By The Authorities

    Maintenance instructions • DINO 160XT II • 180XT II • 210XT II 8.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES legislation, directives, standards. The manufacturer recommends following inspections, as required by local authorities in platforms country of origin. A thorough inspection and a test loading of the lift must be carried out at least once every twelve (12) months.

  • Page 67: Lubrication Plan

    8.2. LUBRICATION PLAN...

  • Page 68: Routine Maintenance During Operation

    Maintenance instructions • DINO 160XT II • 180XT II • 210XT II ROUTINE MAINTENANCE DURING OPERATION The maintenance operations, that are the responsibility of the operator, are described in this chapter. The more demanding maintenance operations that require special skills, special tools or Instructions.

  • Page 69: Instructions For Daily Maintenance And Inspections

    9.1. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS 9.1.1. Check visually the condition of the access routes, the work platform, the platform gate and the handrails. Check visually the condition of the boom and the frame structures. 9.1.2. 9.1.3. trailer. 9.1.4. Check the hydraulic oil level with the platform in the transport position.

  • Page 70: Check The Operation Of The Safety Limit Switches

    Maintenance instructions • DINO 160XT II • 180XT II • 210XT II 9.1.6. Test the operation of the safety limit switches that prevent the movements of the boom and the outriggers as follows: 1. The lift is in the transport position with the outriggers in the upper position, and the driving device connected.
  • Page 71 B L A N K...
  • Page 72 Operating instructions • DINO 130T II BLANK...

  • Page 73: Change Of Owner

    If you have purchased a used DINO lift from some other than the manufacturer, please post your details to the manufacturer using the form on this page, and send it to: info@dinolift.com This information makes it possible for us to provide you with the safety bulletins and other campaigns relevant to your machine.
  • Page 74 Operating instructions • DINO 130T II NOTES...
  • Page 75 NOTES...

This manual is also suitable for:

Dino xt ii 180Dino xt ii 210

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