DINO 135T TABLE OF CONTENTS EU DECLARATION OF CONFORMITY ................6 REACH DIAGRAM ........................7 DIMENSION DRAWING ......................8 TECHNICAL SPECIFICATION ..................... 9 ’ ................9 XAMPLE OF THE MACHINE S NAMEPLATE ................10 ENERAL DESCRIPTION OF THE MACHINE ’...
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DINO 135T 19.6 WHEEL BRAKES AND BEARINGS ................46 19.7 LEVELLING SYSTEM OF THE PLATFORM ..............48 19.8 REGULAR SERVICING ....................49 19.8.1 TESTING THE LOAD LIMIT SWITCHES RK4 AND RK 5 ........56 19.8.2 ADJUSTMENT OF THE OVERLOAD LIMIT SWITCHES ........58 20 INSPECTION INSTRUCTIONS ...................
Dinolift Oy Raikkolantie 145 FI-32210 Loimaa, FINLAND which has authorised Chief Engineer Mr. Seppo Kopu, Dinolift Oy, Raikkolantie 145, 32210 Loimaa, Finland to draw up the Technical Construction File declares that DINO 135T Access Platform no YGC 0D135T X X XXXXXX...
DINO 135T 4 TECHNICAL SPECIFICATION Max. working height 13.5 m Max. platform height 11.5 m Max. outreach 9.1 m Boom rotation continuous Platform rotation 90° Turn area refer to reach diagram Support width 3.80 m Transport width 1.78 m Transport length 5.91 m...
DINO 135T 4.2 General description of the machine The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on this page. Swing drive direction Counter- clockwise (to the Left left) Work platform...
DINO 135T 5 GENERAL SAFETY REGULATIONS Make yourself familiar with these operation instructions before using the lift! Keep these operating instructions in the place reserved for them. Make sure that all users of the lift are familiar with these instructions.
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DINO 135T Do not use ladders, steps or other similar equipment on the platform. Never throw any objects from the platform. The lift must not be used for transferring goods or persons between different floors or working levels. Never disable the operation of any safety device.
DINO 135T 5.1 !! Instructions for safe operation! Use a safety harness while on the platform. Use hearing protectors when operating the power unit (optional) from the chassis panel. Sound pressure level 92 dB. Never load the platform while in the upper position.
DINO 135T Never use a lift alone. Make sure, there is always someone on the ground, who can call for help in case of an emergency. 6 INSPECTIONS A thorough inspection of the lift must be carried out at least once every twelve (12) months.
DINO 135T 7 WORKSITE INSPECTION 1. General information Is the lift suited for the intended job? Is the performance of the lift sufficient for the job? (reach, loadability etc.) Is the position of the lift safe? Is the lighting on the worksite sufficient? 2.
DINO 135T OPERATION OF SAFETY DEVICES 1. Support outriggers The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the boom does not rest on the transport support. The switch is located on the tow-bar at the transport support.
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DINO 135T 3. Lifting the boom All the lift’s support outriggers must be in the support position before the boom is lifted. Make sure that the wheels are off the ground. The safety limit switches RK11, RK12, RK13 ja RK14 are located on the support outriggers.
DINO 135T 9 OPERATING CONTROLS 9.1 OPERATING CONTROLS ON CHASSIS CONTROL PANEL Selector switch 0 - ignition off 1 - outrigger circuit, hydraulic drive 2 -controlling the boom from the platform panel 3 -controlling the boom from the chassis panel...
DINO 135T 9.2 OPERATING CONTROLS OF DRIVE SYSTEM 28A. Forward - backward 28A + 28L drive to the left 28A + 28R drive to the right 9.3 OPERATING CONTROLS OF OUTRIGGERS 12. Rear outrigger, right 13. Rear outrigger, left 14. Front outrigger, left 15.
DINO 135T 9.4 OPERATING CONTROLS ON THE PLATFORM Close the cover of the chassis control panel before operating the platform controls. The cover must not be locked while the lift is in operation. 17. Control lever TELESCOPE BOOM BOOM TO THE LEFT...
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DINO 135T 18. Signal lights green inside the outreach range at the border of the outreach range 20. Emergency descent device start button 21. Retracting the telescope 22. Emergency stop push to stop pull to reset 24. Socket outlet 230VAC/ (2 pcs.) 25.
DINO 135T MEASURES TO BE TAKEN IF THE LIFT IS AT RISK OF LOSING ITS STABILITY Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse of the standing base or negligence in providing sufficient support. In most cases one sign of reduced stability is the inclination of the lift.
DINO 135T or make the emergency descent system operational by, for example, changing the battery so that the person on the platform can be lowered safely. Always check the condition of the emergency descent system battery before putting the lift into operation (see point "Operating from the chassis panel").
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DINO 135T 3. Connection of power supply to the lift A. POWERED BY AC-SUPPLY While the mains voltage is plugged in, the12VDC supplied by a separate unit. connect the mains cable to the power supply turn on the main switch (Fig. A)
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DINO 135T 7. Lower the front support outriggers (on the tow-bar side) 8. Lower the rear support outriggers (do not damage the tow-bar jockey wheel) 9. Level the chassis with the outriggers with the help of the level gauge(16). The air bubble must be located inside the inner ring.
DINO 135T 11.1 OPERATING THE LIFT FROM THE CHASSIS PANEL 10. Turn the selector switch (1) to position 3 now you are able to operate the boom with levers 7, 8, and 9 the platform with lever 32 from the chassis panel...
DINO 135T 11.2 OPERATING THE LIFT FROM THE PLATFORM PANEL 11. Turn the selector switch (1) to position 2 and take away the key Do not lock the chassis control panel cover with the key. now you can operate the boom with lever 17 on the platform control panel Start by pushing the rocker switch at the end of the control lever and then move the lever carefully in the desired direction of motion.
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DINO 135T 12. Test the operation of the overload limit switch RK4 platform load about 215 kg drive the boom to a horizontal position extend the telescope As the movement stops the red overload light (18) must light up. compare the outreach with the outreach diagram in this manual (the distance to the outer face...
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DINO 135T 12A. Measures to be taken after overloading has occurred (The overload limit switch RK5 switches off the electric circuit of the operating controls and switches on the buzzer on the platform) retract the platform to inside the operating range of the RK4 by pushing the ”telescope in”...
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DINO 135T 17. Observe when lifting the platform the operating range of the platform depends on the load (see Technical Data) and is monitored by the safety limit switches RK4 and RK5, which are located under the protecting cover The limit switches must not be adjusted or modified. The inspection and adjustment may only be carried out by an authorized serviceman.
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DINO 135T 19. When moving the platform, remember the following be careful of the high voltage power lines do not exceed the max. allowed lateral force (400N) do not touch open electric wires do not throw objects from the platform...
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DINO 135T From the platform (UCB): The position of the platform may be adjusted from the platform control panel in the following way: turn the selector switch (1) to position 2 press the selector button (35) for platform levelling select the correction movement direction with the control lever (36) Carry out the adjustment while the boom is in the horizontal position.
DINO 135T 12 EMERGENCY DESCENT SYSTEM As a precaution against possible power failure, the lift is equipped with a battery operated emergency descent system. Setup of the system 12V 44Ah recharger hydraulic unit 12 VDC Servicing the battery - the system incorporates an automatic battery recharger with short circuit and overheat...
DINO 135T 13 DRIVING DEVICE The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. 1. Do not drive downhill with the driving device if the inclination of the surface is more than 5 per cent, i.e., more than 1/20 (corresponding to a descent of 0.5 m over a distance of 10 m).
DINO 135T 14 DRIVING DEVICE The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. start the aggregate adjust the engine speed to ¾ of the maximum (if powered by internal combustion engine) The running speed of the aggregate affects the driving speed.
DINO 135T release the parking brake drive the unit using the pushbuttons forward / backward to the left 28A + 28L to the right 28A + 28R do not drive the jockey wheel into obstacles or potholes after the driving apply the parking brake disconnect the driving device from the wheel Remote control for the driving device (optional extra).
DINO 135T 16 MEASURES TO BE TAKEN AT THE END OF THE WORKING DAY Retract the telescope boom completely. Check that the platform is perpendicular to the boom. Lower the boom/platform onto the support on the tow-bar. the limit switch on the transport support prevents operation of the support outriggers if the platform is not down Close the cover on the platform control panel.
DINO 135T 17 PREPARING THE LIFT FOR TRANSPORT Retract the telescope boom completely. Check that the platform is perpendicular to the boom. Lower the boom/platform onto the support on the tow-bar. the limit switch on the transport support prevents operation of the support outriggers if the platform is not down Close the cover on the platform control panel.
DINO 135T CONNECTION TO THE TOWING VEHICLE Lift up and push forward the ball-coupling handle (in the driving direction). Now the ball-coupling is released. Press the ball-coupling onto the towball using only a little force. The connection and locking take place automatically.
DINO 135T INSTRUCTIONS FOR SERVICE AND MAINTENANCE 19.1 GENERAL SERVICE INSTRUCTIONS carry out the servicing and inspection of the lift in accordance with the instructions when it comes to more demanding repair works turn to a specialist or contact the distributor...
DINO 135T 19.2 SERVICE AND INSPECTION INSTRUCTIONS The first service after 20 hours of operation change the pressure filter element adjust the brakes according to the instructions (see point "Wheel brakes and bearings") check the the wheel bolts for tightness after about 100 km of driving (90 Nm)
DINO 135T EVERY 50 HOURS 1. Bearings of the safety device 2. Bearings of the outrigger cylinders 3. Bearings of the outriggers 4. Bearings of the outrigger foot plates 5. Bearings of the boom 6. Bearings of the platform 7. Bearings of the levelling cylinders (except the bearing on the rod side of the upper levelling cylinder) 8.
DINO 135T 19.5 LOAD HOLDING AND LOAD REGULATION VALVES Check of operation 1. To check the tightness of the outrigger cylinder load holding valves measure the height position of the chassis from the floor separately at each outrigger. After a few minutes, measure the height again.
DINO 135T 19.6 WHEEL BRAKES AND BEARINGS Adjustment of the brakes Jack up the lift until the wheels rise off the ground and support it in this position. Make sure that the wheels can rotate freely. The brake rods must be slack (with the handbrake released).
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DINO 135T Adjust the braking force with the nuts keeping the brake balancer perpendicular to the tow- bar so that both wheels will brake. Tightening the brake system too much causes overheating of the brakes during transportation and increases the required ADJUSTMENT NUTS towing force.
DINO 135T 19.7 LEVELLING SYSTEM OF THE PLATFORM A so-called Slave Cylinder System is applied for levelling of the platform: the slave cylinder under the platform is controlled by a master cylinder the platform keeps its level position only if the valves in the system are tight...
DINO 135T 19.8 REGULAR SERVICING The lift shall be serviced regularly at intervals of 11 - 12 month. Under demanding conditions where moist, corrosive substances or corrosive climate may speed up the deterioration of the structure and induce malfunctions, the inspection must be performed more often and the influence of corrosion and malfunctions must be reduced by using appropriate protective means.
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DINO 135T 2. Change the hydraulic oil and replace the filter (protect your skin against the hydraulic oil) remove the plug and drain the oil tank with the cylinders of the lift completely retracted clean and rinse the oil tank with suitable agent...
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DINO 135T 4. Inspect joints of the support outrigger lower the outriggers slightly swing the outriggers back and forth in the horizontal plane and check the joints for play check the operation and condition of the limit switch mechanisms on the outriggers...
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DINO 135T 6. Inspection of the boom and the chassis extend the telescope and inspect the platform and its attachment and the boom inspect the boom joints and play of the sliding pads, readjust if necessary. Lubricate the sliding surfaces...
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DINO 135T 7. Check the overrun attachment of the overrun clearance condition of the towball-coupling condition of the locking device check that the overrun brake mechanism moves freely: stop the lift, as instructed (see point "Preparing the lift for transport")
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DINO 135T 10. Operation of the safety devices while they are controlled from the chassis control panel lift the platform slightly up from the transport position the outriggers must not operate in any position of the selector switch lift the boom and test the following: 1.
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DINO 135T 215 kg lift the boom and extend the telescope The movement stops as soon as the red outreach limit signal light lights up (at max. outreach). Now: the lifting of the boom should be operational - the lowering of the boom must NOT be...
DINO 135T 19.8.1 TESTING THE LOAD LIMIT SWITCHES RK4 AND RK 5 Put a carefully weighed load (215 kg) on the platform. Place it at a distance of 100 mm from the rear edge of the platform. 100 mm 215 kg Drive the boom to a horizontal position from the chassis control panel.
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DINO 135T Extend the telescope until it stops. (Do not correct the position of the platform). Measure the length of the protruding part of the telescope extension(L). The length shall be 1,400 mm ±50 mm. Make sure that a red signal light on the platform is flashing.
DINO 135T 19.8.2 ADJUSTMENT OF THE OVERLOAD LIMIT SWITCHES Always check the operation of both limit switches in connection with the service. put a load of 215 kg onto the platform drive the boom to a horizontal position drive the platform with the position control to a horizontal position so that that the last stage...
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DINO 135T Adjustment method I: make sure that the RK5 with certainty will trip before the RK4 by adjusting the RK4 extend the boom and measure the length of one protruding part of the telescope extension (stroke) the measure shall be 1,670 mm ±50 mm.
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DINO 135T 11. Measuring the pressure connect the pressure gauge to the measuring point the max. pressure of the warm (40 - 60 °C) oil is 21 -21.5 MPa (210 -215 bar) the turning pressure is 6 MPa (60 bar)
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DINO 135T 12. Check the operating controls on the platform check the overall condition of the electric appliances inside the box and spray with moisture repellent, if necessary check the cables and the tightness of the cable clamps test the sound signal (23), emergency stop (22) and emergency descent (20)
DINO 135T 13. Warning stickers and adhesive tapes make sure all warning stickers and adhesive tapes are legible, replace if necessary 14. Inspect the brakes and the driving device remove the wheels clean the brake system and check the settings...
DINO 135T 20.1 FIRST INSPECTION The initial inspection and test loading of the Dino access platforms is performed by the manufacturer. A protocol which accompanies the lift is drawn up of the inspection. 20.1.1 SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM...
DINO 135T 20.2 DAILY INSPECTION (START-UP INSPECTION) To be always performed at a new work site and in the beginning of every working day. The inspection is performed by the user. In the inspection attention shall be paid to the following issues: establish the load-bearing capacity of the ground at the lifting site (see the table "maximum...
DINO 135T 20.3 MONTHLY INSPECTION (MAINTENANCE INSPECTION) The inspection shall be performed by a person who is well familiar with the lift. Task list for inspection: perform the measures of the daily inspection check the attachment points of the boom and the platform...
DINO 135T 20.4 ANNUAL INSPECTION (REGULAR INSPECTION) The inspection shall be performed by a skilled technician or an expert inspection body with documented evidence of competence according. (See point ”Periodic inspection”). In the inspection special attention has to be paid to the condition of the steel structures, the safety devices and the operating system.
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DINO 135T manually operated directional valves check that the valves of the support outriggers and the driving device work properly and no movements are executed when the spools are in the neutral position electro-hydraulic rotary adaptor check the adaptor for tightness...
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DINO 135T check the condition of the boom joint check the bearing and the pin of the boom joint and the locking of the pin check the support outriggers and their footplates check the mechanical structure of the outriggers and the welded seams The structures must not show signs of deformations or cracks No fractures or cracks allowed in the welded seams.
DINO 135T check the condition of the chassis general condition check the attachment of the tow-bar to the chassis check the condition of the overrun and its attachment to the chassis. check the axle and its attachment to the chassis...
DINO 135T 20.6 TEST LOADING INSTRUCTIONS FOR REGULAR INSPECTION 1. Place the lift on an even surface with good carrying capacity. Drive the outriggers to their lowest position (the minimum support width). 2. Turn the boom to the side from the tow-bar and lower it on the ground.
DINO 135T FAULT FINDING FAULT REMEDY 1. Electric motor does not start although the start button is pressed and the selector switch is in position 1, 2 or 3 Emergency stop button is stuck. Pull up the button and re-start the engine with the start button.
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DINO 135T FAULT REMEDY 5. No power supply to the lift though the mains switch is on and the selector switch is in position 1, 2 or 3 Activation of power supply not completed. Press the start button to activate the power supply.
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DINO 135T FAULT REMEDY 8. Power pack does not start Battery is flat. Recharge the battery. The mains cable is plugged. Disconnect the plug from the mains. No direct-current supply (12VDC). Mains switch turned off, turn on the switch. 9. Power pack cranks but does not start Fuel tank is empty.
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DINO 135T FAULT REMEDY 12. Telescope retracts slowly The load regulation valve leaks. For remedy, refer to item 7 (lock valve). 13. Platform drifts backward Double load regulation valve on the bottom side For remedy, refer to item 7 (lock valve).
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DINO 135T FAULT REMEDY 17. Outrigger does not stay in the transport position (see illustration) Load regulation valve on the rod side is leaking. Measures as above. 18. Driving device does not operate though the selector switch is in position 1 Boom does not rest on the transport support.
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DINO 135T FAULT REMEDY 24. Wheel brakes overheat Brake system wrongly adjusted. Jarrujärjestelmä säädetään mukaisesti. Wheel brakes dirty. Clean the wheel brakes. Overrun brake - force transmission lever jams. Dismantle, clean and lubricate the transmission rod. Parking brake not completely released.
DINO 135T 22 GENERAL INFORMATION OF HYDRAULICS The movements require simultaneous operation of two electric valves, i.e: change-over valve and boom change-over valve and platform change-over valve and telescope change-over valve and turning OUTRIGGERS / BOOM (PROPO) BOOM LEVELLING OF PLATFORM...
DINO 135T 23 ELECTRIC COMPONENTS 13075 23.1 CHASSIS CONTROL CENTRE (LCB), RELAYS K1: START CONTACTOR (M1) FOR THE ENGINE Control circuit fuse F1 10A K2: AUXILIARY RELAY FOR EMERGENCY STOP BUTTON Switches off the mains supply (230VAC). Control circuit fuse F1 10A...
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DINO 135T K17: SWITCHING OFF THE COMBUSTION ENGINE Switches on the extinction by connecting the ignition spool to earth, if the contactor K1 is not active. Control circuit fuse F1 10A K18: SENSOR RELAY FOR AC SUPPLY When the lift is connected to an AC supply, the relay switches off the start circuit and switches on the stop circuit of the combustion engine.
DINO 135T 23.2 CHASSIS CONTROL CENTRE (LCB), SWITCHES S1: LOCKING EMERGENCY STOP SWITCH Stops all other functions except the emergency descent and the sound signal, which remain operational. S2: START SWITCH Controls the contactor of the electric motor and start solenoid of the combustion engine if the combustion engine is used.
DINO 135T 23.3 CHASSIS CONTROL CENTRE (LCB), OTHER ITEMS F1: 10 A CONTROL FUSE FOR START CIRCUIT AND OUTREACH MONITORING CIRCUIT F2: 1.6 A CONTROL FUSE FOR DRIVING DEVICE F3: 10 A FUSE FOR CONTROL LEVERS AND JOYSTICK AND DRIVING DEVICE ON THE CHASSIS AND...
DINO 135T 23.4 PLATFORM CONTROL CENTRE (UCB), RELAYS K21: PLATFORM TURN TO THE LEFT Controlled by the non-locking lever switch S36. The control movement is stopped by the inductive end limit switch RK9 of the linear motor. K22: PLATFORM TURN TO THE RIGHT Controlled by the non-locking lever switch S36.
DINO 135T 23.5 PLATFORM CONTROL CENTRE (UCB), SWITCHES DMK: DEAD-MAN-SWITCH JST: JOYSTICK As the right side of the rocker switch is depressed, the movements are: boom up - down and turn right - left. As the left side of the rocker switch is depressed, the movements are: telescope out - in and articulated arms up - down.
DINO 135T 23.6 PLATFORM CONTROL CENTRE (UCB), OTHER ITEMS H1: GREEN LED SIGNAL LIGHT The platform inside the operating range. H2: RED LED SIGNAL LIGHT The platform at the border of the operating range. F6: AUTOMATIC FUSE FOR PLATFORM TURN 4A F7: JOYSTICK FUSE 1.6A...
DINO 135T 23.8 OTHER MARKINGS B1: BATTERY 12VDC 44AH E1: THERMORELAY FOR THE ELECTRIC MOTOR F8: MAIN BATTERY FUSE 125A F9: 5 A FUSE FOR CHARGE CIRCUIT OF THE BATTYRY RECHARGER F10: TIMER CARD FUSE 16A J1: PLUG M1: ELECTRIC MOTOR 230VAC 1.5kW M2: EMERGENCY DESCENT MOTOR 12VDC MAX.
DINO 135T 24 ADJUSTMENT VALUES OF MOVEMENT SPEEDS Measuring devices required for the adjustment volt-ohm-milliammeter (for measuring of current) measuring adapter (for measuring of current) Disconnect the socket from the Propo-valve and connect the measuring adapter between the valve and the socket Connect the measuring conductors to the direct current range of the volt-ohm-milliammeter (max.
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DINO 135T The movement speeds are adjusted with the adjustable resistors in the main control centre. The speed of the following movements can be adjusted TR1 = lowering of the boom. TR2 = the speed of movements when controlled from the chassis control panel (affects the speed of all movements when controlled from the chassis panel).
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DINO 135T Adjusting the levelling speed of the platform Lift the boom as much as is required to prevent the platform from clashing with the chassis during the movement. Activate the platform levelling movement Adjust the movement speed in both directions using the flow control valve under the solenoid valve on the platform.
DINO 135T 25 ELECTRIC COMPONENTS 135T 13292 > Sähkökomponentit Boom=Boom CH=Chassis DCB=Driving device centre HN=Honda LCB=Chassis control centre OT=Outrigger PL= Platform RU= Turning device UCB=Platform control centre Diagram Position Part nr. Denomination Description of operation 48.2276 Battery Battery DL8.058 Thermorelay Thermorelay for electric motor 48.640...
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DINO 135T position 48.2368 Telescope in K9 Change-over relay for the parallel operation of the joystick, boom/telescope 48.2367 Telescope in K9 Feeding current for driving device Electric components Boom=Boom CH=Chassis DCB=Driving device centre HN=Honda LCB=Chassis control centre OT=Outrigger PL= Platform RU= Turning device UCB=Platform control centre Diagram Position Part nr.
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DINO 135T 1222 48.2309+48.2313+48.2303 Pushbutton, green Braking using driving device 1216 48.616 + 48.1007 Lever switch Direction control for driving device 48.616 + 48.1007 Lever switch Turning of the platform , to left/right, platform 48.2309+48.2312 Pushbutton, green Dual operation button for levelling of the platform, platform 48.2336+48.2312...
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