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OPERATING
INSTRUCTIONS
DINO T II
130 • 135 • 150 • 180
Manufacturer:
Dinolift Oy
Raikkolantie 145 | FI-32210 LOIMAA
Tel. + 358 20 1772 400 | info@dinolift.com | www.dinolift.com

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Summary of Contents for Dinolift DINO 130T II

  • Page 1 OPERATING INSTRUCTIONS DINO T II 130 • 135 • 150 • 180 Manufacturer: Dinolift Oy Raikkolantie 145 | FI-32210 LOIMAA Tel. + 358 20 1772 400 | info@dinolift.com | www.dinolift.com...
  • Page 3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial numbers 130T II 90015 -> 135T II 13811-> 150T II 2163 -> 180T II 5134 ->...
  • Page 4: Table Of Contents

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II CONTENTS TO THE OPERATOR ....................7 1.1. OVERVIEW OF THE UNIT ................8 1.2. INTENDED USE OF THE WORK PLATFORM ..........8 TECHNICAL SPECIFICATIONS ................9 2.1.
  • Page 5 5.2. OPERATION..................... 47 5.2.1. Operating the lift from the chassis control centre ............47 5.2.2. Operating the lift from the platform control centre ............48 5.2.3. Special instructions for winter use ................51 5.2.4. Ending the work ......................51 5.3. TRANSFERRING THE LIFT ................52 5.3.1.
  • Page 6 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II B LAN K...
  • Page 7: To The Operator

    Dinolift Oy is constantly developing its products. For this reason, the contents of this manual might not always be in full compliance with the most recent version of the product. Dinolift Oy reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability for any problems caused by changed or missing data or mistakes in this manual.
  • Page 8: Overview Of The Unit

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 1.1. OVERVIEW OF THE UNIT This unit is a trailer mounted, towable aerial work platform. This aerial work platform complies with the standard EN280 type 1. Moving the lift by means of the driving device or by towing is possible only when the lift is in the transport position.
  • Page 9: Technical Specifications

    TECHNICAL SPECIFICATIONS 130T II 135T II 150T II 180T II Max. working height 12,9 m 13,5 m 15,0 m 18,0 m Max. platform height 10,9 m 11,5 m 13,0 m 16,0 m Max. outreach 9,1 m 9,1 m 10,0 m 10,7 m Boom rotation continuous...
  • Page 10: Dimension Drawings

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 2.1. DIMENSION DRAWINGS 2.1.1. 130T II, 135T II...
  • Page 11: 150T Ii

    2.1.2. 150T II...
  • Page 12: 180T Ii

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 2.1.3. 180T II...
  • Page 13: Reach Diagram

    2.2. REACH DIAGRAM 2.2.1. 130T II...
  • Page 14: 135T Ii

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 2.2.2. 135T II 215KG 475LB 120KG 265LB...
  • Page 15: 150T Ii

    2.2.3. 150T II 215KG 475LB 120KG 265LB 80KG 175LB...
  • Page 16: 180T Ii

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 2.2.4. 180T II 215KG 475LB 120KG 265LB 80KG 175LB...
  • Page 17: Example Of The Machine's Nameplate

    2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE The name of the manufacturer, and the production number and serial number of the machine have been marked on the nameplate as shown in the picture below. Type MEWP Manufacturer DINO Raikkolantie 145 Manufacturer's address Year of manufacture 32210 Loimaa FINLAND...
  • Page 18: Example Of Eu Declaration Of Conformity

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 2.4. EXAMPLE OF EU DECLARATION OF CONFORMITY EU declaration of conformity for machine Manufacturer Dinolift Oy Raikkolantie 145 FI-32210 Loimaa, FINLAND declares that DINO 150T-2 Aerial Work Platform no YGC0D150TXXXXXXXX is in conformity with the provisions of Machinery Directive 2006/42/EC as amended and with national implementing legislation.
  • Page 19: Sample Of Inspection Protocol For The Access Platform

    2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM TEST CERTIFICATE DATE: START-UP TESTS: Inspection place: Dinolift Oy Inspector's signature: BASIC INFORMATION Manufacturer: Dinolift OY Place of manufacture: Finland Raikkolantie 145 Address: 32210 LOIMAA Importer: Type of lift: Boom platform...
  • Page 20 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II E. SAFETY AND CONTROL DEVICES F. SAFETY FEATURES 1. Safety limit switches 1. Prevention of unauthorized use 2. Sound signal 2. Locking device, covers and guards 3.
  • Page 21: Safety

    SAFETY All the essential safety instructions and warnings, relevant to transport, use and maintenance of the lift, are described in this chapter. DANGER Failure to observe these instructions and safety regulations may cause a severe injury or even death. Familiarise yourself with all the safety regulations, operating instructions and signs affixed to the machine, and follow them.
  • Page 22 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II Charging lead-acid batteries emits dangerous chemicals. Make sure that the batteries are always charged in well-ventilated areas. Never charge a damaged batteries. Keep the machine away from possible sources of ignition. Hot work operations are strictly prohibited in the vicinity of batteries or fuel tanks.
  • Page 23 LIFTING AND WORKING ON THE PLATFORM Never exceed the maximum number of persons, maximal loading or hand power, allowed for the lift. Never add load onto the platform while in the upper position. Before operating, always ensure that the safety devices and the emergency descent system are in working order.
  • Page 24 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II OPERATING CONDITIONS The weather conditions, such as wind, visibility and rain, must always be taken into account so that these will not adversely affect the safe performance of the lifting operations.
  • Page 25: Safety-Related Notifications

    3.2. SAFETY-RELATED NOTIFICATIONS The following safety alert symbols and safety signal words are used in this manual. Observe all the safety instructions that follow these symbols, in order to avoid dangerous situations and personal injuries. This is a general safety alert symbol and it is used to alert you about a potential hazard.
  • Page 26 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II Risk of getting crushed Risk of getting crushed Risk of getting crushed Harmful exhaust gas - moving parts - moving parts - falling objects emissions...
  • Page 27: Safety Labels

    3.3. SAFETY LABELS (ANSI/CSA/AS/NZS) The following safety labels must be intact, clean and legible. Replace the labels if necessary. CE Safety labels and all instructional labels are listed in the spare parts list.
  • Page 28 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II...
  • Page 30: Safety Devices

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 3.4. SAFETY DEVICES 1. Supervision of transport position of the boom The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the boom is not resting on the transport support.
  • Page 31 The green light in the control centre on the platform is lit, when the platform is within the allowed operating range. The reach limit switch RK4 will stop the movements, which impair the stability of the lift (extending the telescope and lowering the boom), at a predetermined position. Adjusted values of the limits: 100 mm RK4 - L RK5 - L...
  • Page 32 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 4. Supervision of the telescope chain The extension chains for the telescope are doubled. If the load-bearing chain slackens or breaks, the doubling chain prevents the movements of the telescope, and the safety switch RK7 breaks the emergency stop circuit.
  • Page 33 6. Safety devices for hose rupture All the load-bearing cylinders are equipped with valves for rupture or leak in the hydraulic system, which prevent the load from falling. Prevent the inching of the Outrigger cylinders Lock valves outriggers in either direction. Lifting cylinder of the boom Load regulation valve Prevents the load from falling...
  • Page 34: Optional Safety Devices

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 3.5. OPTIONAL SAFETY DEVICES The following types of safety devices intended for different applications and operating environments are available for the machine. NOTE! The availability of options varies by machine, model, and region. Not all options or combinations can be installed on all machines.
  • Page 35: Dino Safe-Guard (Option)

    3.5.2. DINO SAFE-GUARD (OPTION) The platform control centre may be equipped with a SafeGuard squeeze protection unit. The unit is intended for protecting the operator against trapping or crushing when the machine must be used in confined spaces with a risk of getting squeezed between the platform and the surrounding structures.
  • Page 36: Frost Guard (Option)

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 3.5.3. Frost guard (OPTION) The lowest permissible operating temperature of the lift is -20 °C The lift may be equipped with a switch that measures the temperature. The switch is located in the LCB control centre, where its display indicates the operating temperature in the Celsius temperature scale.
  • Page 37: Structure And Functions Of The Lift

    STRUCTURE AND FUNCTIONS OF THE LIFT The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on the following pages. 4.1. STRUCTURE OF THE WORK PLATFORM Levelling cylinder of the platform (slave) Platform Boom extension 3 Boom extension 2...
  • Page 38: Functions Of The Work Platform

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 4.2. FUNCTIONS OF THE WORK PLATFORM Turn counter- clockwise Left Drive direction Right Turn clockwise Levelling the platform Lifting/lowering the boom Turning the platform Turning the...
  • Page 39: Operating Controls For The Functions

    4.3. OPERATING CONTROLS FOR THE FUNCTIONS 4.2.1. Operating controls in the chassis control centre Starting of the emergency Starting/stopping of the motor descent pump Retraction button for the Choke telescope Emergency stop Movement speed selector Rocker switches for platform and boom: Selector switch Retracting/extending the OFF - power off...
  • Page 40: Operating Controls For The Outriggers

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 4.3.1. Operating controls for the outriggers Control levers for the outriggers The control levers for the outrigger valve are located on the right-hand side of the lift's chassis.
  • Page 41: Operating Controls In The Platform Control Centre Ucb

    4.3.3. Operating controls in the platform control centre UCB 4CB2531 The load is within the outreach Starting/stopping of the motor range. Overloading or the load is at the Choke outreach limit Activation switch for the platform Emergency stop movements Starting of the emergency descent Levelling the platform pump Retraction button for the telescope...
  • Page 42: Setup With Two Control Levers (Option)

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 4.3.4. Setup with two control levers (option) A setup with two control levers is available as an option for the platform control centre. The left and right control levers (JST right/left) replace the normal control lever.
  • Page 43: Using The Lift

    USING THE LIFT 5.1. STARTING UP The operator must inspect the worksite and carry out the daily start-up routines always: • at the beginning of each workday • before operating the lift at a new worksite • when the operator changes in the middle of a workday 5.1.1.
  • Page 44: Positioning The Lift

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 5.1.2. Positioning the lift 1. make sure that the ground is even and hard enough to support the lift in a steady, level position Max. ground...
  • Page 45: Starting Up

    5.1.3. Starting up 1. Switch on the main current 2. To access the operating controls, open the cover of LCB centre on the turning device. 3. Select the control centre (LCB/UCB) using the selector switch. A ) POWERED BY ELECTRIC MOTOR 4.
  • Page 46: Supporting The Lift

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 5.1.4. Supporting the lift 1. Turn the selector switch 1 to the position outriggers and transfer. 2. To activate the support outriggers, depress start button for the outriggers.
  • Page 47: Operation

    5.2. OPERATION WARNING Carry out all the daily maintenance routines and inspections in accordance with the maintenance instructions before operating the lift. Failure to check the safety devices may cause a serious injury or make the consequences of an accident worse. All the faults, observed in the safety devices, must be repaired before the use.
  • Page 48: Operating The Lift From The Platform Control Centre

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 5.2.2. Operating the lift from the platform control centre DANGER Risk of falling! Wear a safety harness while on the platform, and fix it to the point marked for it.
  • Page 49 CAUTION The lift itself, the buildings around it and other obstructions constitute a risk of getting squeezed. Hands and legs must be kept inside the work platform while the platform is moving. Also beware of any obstacles above the platform. IF THE SAFETY DEVICES OR THE EMERGENCY DESCENT SYSTEM ARE NOT WORKING, HAVE THEM REPAIRED BEFORE OPERATING THE LIFT.
  • Page 50 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II Lowering the platform to the transport position Always retract the telescope completely and turn the platform perpendicular to the boom before lowering the boom onto the transport support.
  • Page 51: Special Instructions For Winter Use

    5.2.3. Special instructions for winter use The lowest allowed operating temperature of the lift is -20 °C In cold conditions, carry out the following special actions in addition to the normal start-up procedure 1. Let the power pack run for a few minutes before starting the movements. 2.
  • Page 52: Transferring The Lift

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 5.3. TRANSFERRING THE LIFT The lift can be transferred by towing or using its own driving device. The lift may only be moved in the transport position. No persons or load are allowed on the platform during the transportation.
  • Page 53: Using The Driving Device

    5.3.2. Using the driving device The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. During transfer in rough terrain, always try to position yourself higher than the machine. 1.
  • Page 54 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II NOTICE Be careful not to damage the jockey wheel tube by extending it too much. When moving the lift using the driving device, a suitable length for the jockey wheel's stem can be achieved by adjusting the gap between the lower surface of the tow-bar/brake rod and the wheel to 1-3 cm.
  • Page 55: Towing The Lift

    5.3.3. Towing the lift Connecting to the towing vehicle 1. Lift up and push forward (in the driving direction) the handle of the ball-coupling. Now the ball-coupling is released. 2. Press the ball-coupling onto the towball using only a little force. The connection and locking take place automatically.
  • Page 56: Tying Down

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 5.3.4. Tying down If the lift is transported by other means than towing, it must be tied down at the marked points for the transport. The tying points are symmetrically located on either side of the lift.
  • Page 57: Lifting The Device

    5.3.5. Lifting the device The device can be lifted using the lugs shown in the picture. The lifting lugs are located symmetrically on both sides of the lift. 135T II 260 mm 150T II 280 mm 180T II 330 mm During lifting the aerial work platform must be in the transport position.
  • Page 58 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II B L ANK...
  • Page 59: In Case Of Emergency

    5.5. IN CASE OF EMERGENCY 5.5.1. When at risk of losing the stability Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse of the standing base or negligence in providing sufficient support. In most cases one sign of reduced stability is the inclination of the lift.
  • Page 60: In Case Of Malfunction, When Even The Emergency Descent System Is Not Operational

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II Always check the condition of the battery for the emergency descent system before putting the lift into operation. (See point “Operation of the safety devices”) Setup of the emergency descent system •...
  • Page 61: Instructions For Fault-Finding

    INSTRUCTIONS FOR FAULT-FINDING FAULT REMEDY 1. The electric motor does not start from its start button although the selector switch 1 is in the position that enables operation from either the chassis or the platform control centre Emergency stop button has jammed in its lowest Pull up the button and re-start the motor from the position.
  • Page 62 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II FAULT REMEDY 6. None of the boom movements is operational, although the electric motor is running and the selector switch stands in the correct position (operation either from the...
  • Page 63 24. Wheel brakes overheat Parking brake not completely released. Release the parking brake completely. 25. Ball-coupling is not locked Inner parts of the ball-coupling dirty. Clean and lubricate. Make sure that the towing ball of the towing vehicle is the right size for the lift's tow hitch. Tow-ball of the towing vehicle too large.
  • Page 64 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II NOTES...
  • Page 65: Maintenance Schedule

    MAINTENANCE SCHEDULE Maint. Schedule Person responsible Reference Operating Daily Operator instructions 1 month / 100 Maintenance Competent person who is familiar with the lift hours* instructions 6 months / 400 Maintenance Competent person who is familiar with the lift hours* instructions Annually / 800 Skilled technician who is well familiar with the...
  • Page 66 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II Maintenance item Condition of chassis structures, boom and work platform Bearings of the overload protection device joint Bearings of outriggers and outrigger cylinders Bearings of outrigger footplates and moving parts of...
  • Page 67: Schedule For Inspections Required By The Authorities

    7.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES Inspections must be performed in accordance with local, state or federal regulations, legislation, directives, standards. The manufacturer recommends following inspections, as required by local authorities in platforms country of origin. A pre-use inspection must be done before taking the platform to use for the first time and before first start-up after major repairs and alterations.
  • Page 68: Lubrication Plan

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 7.2. LUBRICATION PLAN...
  • Page 69: Routine Maintenance During Operation

    ROUTINE MAINTENANCE DURING OPERATION The maintenance operations, that are the responsibility of the operator, are described in this chapter. The more demanding maintenance operations that require special skills, special tools or specific measurements and adjustment values are instructed in the separate Maintenance Instructions.
  • Page 70: Instructions For Daily Maintenance And Inspections

    Operating instructions • DINO 130T II • 135T II • 150T II • 180T II 8.1. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS 8.1.1. Check the condition of chassis, the boom and the work platform Check visually the condition of the access routes, the work platform, the platform gate and the handrails.
  • Page 71: Check The Operation Of The Safety Limit Switches

    8.1.6. Check the operation of the safety limit switches Test the correct operation of the safety limit switches, which prevent the movements of the boom and outriggers in the following manner: 1. The lift must be in the transport position, with the outriggers raised and the driving device connected.
  • Page 72 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II BLANK...
  • Page 73: Change Of Owner

    If you have purchased a used DINO lift from some other than the manufacturer, please post your details to the manufacturer using the form on this page, and send it to: info@dinolift.com This information makes it possible for us to provide you with the safety bulletins and other campaigns relevant to your machine.
  • Page 74 Operating instructions • DINO 130T II • 135T II • 150T II • 180T II NOTES...
  • Page 75 NOTES...

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