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Summary of Contents for Dinolift DINO XTB II 160
- Page 1 OPERATING INSTRUCTIONS DINO XTB II 160 • 180 • 210 Manufacturer: Dinolift Oy Raikkolantie 145 | FI-32210 LOIMAA Tel. + 358 20 1772 400 | info@dinolift.com | www.dinolift.com...
- Page 3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 160XTB II 160569-> 180XTB II 40337-> 210XTB II 210208->...
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Page 4: Table Of Contents
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II CONTENTS TO THE OPERATOR ....................7 1.1. OVERVIEW OF THE UNIT ................8 1.2. INTENDED USE OF THE WORK PLATFORM ..........8 TECHNICAL SPECIFICATIONS ................9 2.1. DIMENSION DRAWINGS ................10 2.1.1. - Page 5 5.2. OPERATION..................... 43 5.2.1. Operating the lift from the chassis control centre ............43 5.2.2. Operating the lift from the platform control centre ............44 5.2.3. Special instructions for winter use ................47 5.2.4. Ending the work ......................47 5.3. TRANSFERRING THE LIFT ................48 5.3.1.
- Page 6 Ekspluatācijas instrukcijas • DINO 160XT II • 180XT II • 210XT II BLANK...
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Page 7: To The Operator
Dinolift Oy is constantly developing its products. For this reason, the contents of this manual might not always be in full compliance with the most recent version of the product. Dinolift Oy reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability for any problems caused by changed or missing data or mistakes in this manual. -
Page 8: Overview Of The Unit
Operating instructions • DINO 130T II 1.1. OVERVIEW OF THE UNIT This unit is a trailer mounted, towable aerial work platform. This aerial work platform complies with the standard EN280 type 1. Moving the lift by means of the driving device or by towing is possible only when the lift is in the transport position. For the operation, the tyres of the lift shall be raised off the ground by means of the hydraulic outriggers. -
Page 9: Technical Specifications
TECHNICAL SPECIFICATIONS 160XTB II 180XTB II 210XTB II Max. working height 16,0 m 18,0 m 21,0 m Max. platform height 14,0 m 16,0 m 19,0 m Max. outreach 9,1 m 11,2 m 11,7 m Boom rotation continuous Platform rotation 180° Turn area refer to the reach diagram Support width... -
Page 10: Dimension Drawings
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 2.1. DIMENSION DRAWINGS 2.1.1. 160 XTB II... -
Page 11: 180 Xtb Ii
2.1.2. 180 XTB II... -
Page 12: 210 Xtb Ii
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 2.1.3. 210 XTB II... -
Page 13: Reach Diagram
2.2. REACH DIAGRAM 2.2.1. 160 XTB II 215 KG 475 LB DINO 160XT II... -
Page 14: 180 Xtb Ii
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 2.2.2. 180 XTB II... -
Page 15: 210 Xtb Ii
2.2.3. 210 XTB II 215 KG 475 LB 120 KG 265 LB 80 KG 175 LB DINO 210XT II... -
Page 16: Example Of The Machine's Nameplate
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE The name of the manufacturer, and the production number and serial number of the machine have been marked on the nameplate as shown in the picture below. MEWP Type DINO... -
Page 17: Example Of Eu Declaration Of Conformity
2014/35/EU, 2014/30/EU Following harmonized standards have been applied in designing the machine: SFS-EN 280+A1:2015; SFS-EN 60204-1/A1; SFS-EN-ISO 12100 Person authorized to draw up the Technical File: Santtu Siivola Chief Engineer Dinolift Oy, Raikkolantie 145, FI-32210 Loimaa, FINLAND Loimaa XX.XX.2020 -----------------------------------------... -
Page 18: Sample Of Inspection Protocol For The Access Platform
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM TEST CERTIFICATE DATE: www.dinolift.com START-UP TESTS: Inspection place: Dinolift Oy Inspector's signature: BASIC KNOWLEDGE Manufacturer: Dinolift OY Place of manufacture: Finland... - Page 19 Raikkolantie 145 FIN-32210 LOIMAA, FINLAND Tel. +358 - 20 - 1772 400, Fax +358 - 2 - 7627 160, e-mail: info@dinolift.com The initial inspection and test loading of the Dino aerial work platforms is performed by the manufacturer. A protocol, drawn up during the inspection, will accompany the lift.
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Page 20: Safety
Operating instructions • DINO 130T II SAFETY All the essential safety instructions and warnings, relevant to transport, use and maintenance of the lift, are described in this chapter. DANGER Failure to observe these instructions and safety regulations may cause a severe injury or WARNING even death. - Page 21 TRANSFERS Observe the maximum allowed gradient when transferring the lift. During transfer in rough terrain, always try to position yourself higher than the machine. Beware of fixed or moving obstacles in the terrain or near the lift while driving. Make sure that you have a clear view of the driving path.
- Page 22 Operating instructions • DINO 130T II LIFTING AND WORKING ON THE PLATFORM Never exceed the maximum number of persons, maximal loading or hand power, allowed for the lift. Never add load onto the platform while in the upper position. Before operating, always ensure that the safety devices and the emergency descent system are in working order.
- Page 23 OPERATING CONDITIONS The weather conditions, such as wind, visibility and rain, must always be taken into account so that these will not adversely affect the safe performance of the lifting operations. The use of the lift is prohibited, if the temperature drops under -20 °C or the wind speed exceeds 12.5 m/s Wind speed ( m/s) Conditions on land...
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Page 24: Safety-Related Notifications
Maintenance instructions • DINO 160XT II • 180XT II • 210XT II 3.2. SAFETY-RELATED NOTIFICATIONS The following safety alert symbols and safety signal words are used in this manual. Observe all the safety instructions that follow these symbols, in order to avoid dangerous situations and personal injuries. -
Page 25: Safety Devices
3.3. SAFETY DEVICES 1. Supervision of transport position of the boom The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the boom is not resting on the transport support. The switch is located on the tow-bar at the transport support. - Page 26 Maintenance instructions • DINO 160XT II • 180XT II • 210XT II The green light in the control centre on the platform is lit, when the platform is within the allowed operating range. The reach limit switch RK4 will stop the movements, which impair the stability of the lift (extending the telescope and lowering the boom), at a predetermined position.
- Page 27 5. Supervision of the telescope chain The extension chains for the telescope are doubled. If the load-bearing chain slackens or breaks, the doubling chain prevents the movements of the telescope, and the safety switch RK7/RK8 breaks the emergency stop circuit. A - A ~32 mm DOUBLING CHAIN...
- Page 28 Maintenance instructions • DINO 160XT II • 180XT II • 210XT II 7. Safety devices for hose rupture All the load-bearing cylinders are equipped with valves for rupture or leak in the hydraulic system, which prevent the load from falling. Prevent the inching of the Outrigger cylinders Lock valves...
- Page 29 BL A N K...
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Page 30: Structure And Functions Of The Lift
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II STRUCTURE AND FUNCTIONS OF THE LIFT The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on the following pages. 4.1. -
Page 31: Functions Of The Lift
4.2. FUNCTIONS OF THE LIFT Turn counter- clockwise Left Driving direction Right Turn clockwise Levelling of platform Lifting/lowering of boom Lifting/lowering of articulated arms Turning of platform Turning of boom... -
Page 32: Operating Controls For The Functions
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 4.3. OPERATING CONTROLS FOR THE FUNCTIONS 4.3.1. Operating controls in the chassis control centre Emergency stop Fuses for socket outlets Selector switch Rocker switches for platform and boom: OFF - power off Turning of boom Chassis control centre (LCB) - Page 33 Battery gauge (14) 1. As the current is switched on using the key switch, the operating hours of the motor are displayed on the gauge for 5 seconds. 2. During normal operation, the state of charge of the batteries is displayed in per cents.
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Page 34: Operating Controls For The Outriggers
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 4.3.2. Operating controls for the outriggers Control levers for the outriggers The start button for the outriggers is located in the battery compartment on the right-hand side. The control levers for the outrigger valve are located on the right-hand side of the lift's chassis. -
Page 35: Operating Controls In The Platform Control Centre Ucb
4.3.4. Operating controls in the platform control centre UCB 4CB2106 Activation switch for the platform Emergency stop movements Button for retraction of the telescope Levelling of platform Sound signal Turning of platform Work lights (option) Control lever - Boom movements Socket outlets 230V/110V Retraction/extension of the telescope... -
Page 36: Setup With Two Control Levers (Option)
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 4.3.5. Setup with two control levers (option) A setup with two control levers is available as an option for the platform control centre. The left and right control levers (JST right/left) replace the normal control lever. Press first the activation button, and only after that, move the handle. - Page 37 NOTES...
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Page 38: Using The Lift
Operating instructions • DINO 130T II USING THE LIFT 5.1. STARTING UP The operator must inspect the worksite and carry out the daily start-up routines always: • at the beginning of each workday • before operating the lift at a new worksite •... -
Page 39: Positioning The Lift
5.1.2. Positioning the lift 1. make sure that the ground is even and hard enough to support the lift in a steady, level position Max. ground pressure Soil material Density P kg/cm² (N/cm²) Gravel High density 6 (59) Medium density 4 (39) Loose 2 (20) -
Page 40: Starting Up
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 5.1.3. Starting up 1. If necessary, connect the power supply cable to mains current. With the electric motor at maximum load, the voltage must be 230 VAC (-10%/ +6%), the frequency 50 Hz, and rating of the fuse 10A (the length of the connecting cable has some effect) 2. - Page 41 B) XT OPTION: POWERED BY COMBUSTION ENGINE, PETROL • do not connect the power supply cable (230 VAC) • Open the fuel cock • As required, switch on the choke for the start by pushing the choke button. • Start the engine via the rotary switch If the battery is flat: •...
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Page 42: Supporting The Lift
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 5.1.4. Supporting the lift Kpl/kone VILAKONE OY Piirustuksen numero Revisio 1. Turn the selector switch Q1 to the position LCB – chassis control Ohjetarra, joystick 41603606 centre. Tulostus pvm. 2. -
Page 43: Operation
DANGER 5.2. OPERATION WARNING Carry out all the daily maintenance routines and inspections in accordance with the CAUTION maintenance instructions before operating the lift. Failure to check the safety devices may cause a serious injury or make the consequences of an accident worse. NOTICE All the faults, observed in the safety devices, must be repaired before the use. -
Page 44: Operating The Lift From The Platform Control Centre
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 5.2.2. Operating the lift from the platform control centre DANGER Risk of falling! Wear a safety harness while on the platform, and WARNING fix it to the point marked for it. Make sure that the platform gate remains closed during the operation. - Page 45 DANGER 5. With the boom slightly lifted and the telescope extended, make sure that the platform does not lower by itself while the operating controls are not being used. WARNING 6. Drive the platform to the work object. CAUTION The lift itself, the buildings around it and other obstructions constitute a risk of getting NOTICE squeezed.
- Page 46 Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II DANGER It is strictly prohibited to take additional load in the upper position. DANGER WARNING Do not exceed the lateral force (400N), or load the platform in the vertical direction more than allowed.
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Page 47: Special Instructions For Winter Use
5.2.3. Special instructions for winter use The lowest allowed operating temperature of the lift is -20 °C In cold conditions, carry out the following special actions in addition to the normal start-up procedure 1. Let the power pack run for a few minutes before starting the movements. 2. -
Page 48: Transferring The Lift
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 5.3. TRANSFERRING THE LIFT The lift can be transferred by towing or using its own driving device. The lift may only be moved in the transport position. No persons or load are allowed on the platform during the transportation. -
Page 49: Using The Driving Device
5.3.2. Using the driving device The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. During transfer in rough terrain, always try to position yourself higher than the machine. Kpl/kone VILAKONE OY Revisio... - Page 50 CAUTION Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II NOTICE Be careful not to damage the jockey wheel tube by extending it too much. When moving the lift using the driving device, a suitable length for the jockey wheel's stem can be achieved by adjusting the gap between the lower surface of the tow-bar/brake rod and the wheel to 1-3 cm.
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Page 51: Towing The Lift
5.3.3. Towing the lift Connecting to the towing vehicle 1. Lift up and push forward (in the driving direction) the handle of the ball-coupling. Now the ball-coupling is released. 2. Press the ball-coupling onto the towball using only a little force. The connection and locking take place automatically. -
Page 52: Tying Down
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 5.3.4. Tying down If the lift is transported by other means than towing, it must be tied down at the marked points for the transport. The tying points are symmetrically located on either side of the lift. DANGER WARNING max. -
Page 53: Lifting The Device
5.3.5. Lifting the device The device can be lifted using the lugs shown in the picture. The lifting lugs are located symmetrically on both sides of the lift. During lifting the aerial work platform must be in the transport position. Remove all loose material from the top of the frame structures and the work platform before starting the lifting. -
Page 54: In Case Of Emergency
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II 5.5. IN CASE OF EMERGENCY 5.5.1. When at risk of losing the stability Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse of the standing base or negligence in providing sufficient support. -
Page 55: In Case Of Malfunction, When Even The Emergency Descent System Is Not Operational
1. Retracting the telescope • Turn the finger screws A, B and C all the way down clockwise • using the hand pump, retract the telescope completely. • Turn the screws fully open counter-clockwise after the pumping. 2. Lowering the articulated arms •... -
Page 56: Instructions For Fault-Finding
Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II INSTRUCTIONS FOR FAULT-FINDING FAULT REMEDY 1. The electric motor does not start from its start button or if any of the movements is activated The correct operating location has not been Select the correct operating location using the key selected. - Page 57 FAULT REMEDY 7. Malfunctions of platform movements – only one of the movements can be operated Lifting and lowering of the boom and the extension of the telescope are not operational, The boom has been overloaded; retract the the red light is illuminated on the platform and telescope and retry the operation (automatic in the chassis control centre, and the buzzer is reset).
- Page 58 Operating instructions • DINO 160XTB II • 180XTB II • 210XTB II NOTES...
- Page 59 NOTES...
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Page 60: Maintenance Schedule
Maintenance instructions • DINO 160XT II • 180XT II • 210XT II MAINTENANCE SCHEDULE Maint. Schedule Person responsible Reference Operating Daily Operator instructions 1 month / 100 Maintenance Competent person who is familiar with the lift hours* instructions 6 months / 400 Maintenance Competent person who is familiar with the lift hours*... - Page 61 Maintenance item Condition of chassis structures, boom and work platform Bearings of the overload protection device joint Bearings of outriggers and outrigger cylinders Bearings of outrigger footplates and moving parts of outrigger limit switch system Bearings of boom and articulated arms Bearings of the platform Bearings of the levelling cylinders Bearings of the lifting cylinder...
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Page 62: Schedule For Inspections Required By The Authorities
Maintenance instructions • DINO 160XT II • 180XT II • 210XT II 7.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES Inspections must be performed in accordance with local, state or federal regulations, legislation, directives, standards. The manufacturer recommends following inspections, as required by local authorities in platforms country of origin. -
Page 63: Lubrication Plan
7.2. LUBRICATION PLAN... -
Page 64: Routine Maintenance During Operation
Maintenance instructions • DINO 160XT II • 180XT II • 210XT II ROUTINE MAINTENANCE DURING OPERATION The maintenance operations, that are the responsibility of the operator, are described in this chapter. The more demanding maintenance operations that require special skills, special tools or specific measurements and adjustment values are instructed in the separate Maintenance Instructions. -
Page 65: Instructions For Daily Maintenance And Inspections
8.1. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS 8.1.1. Check the condition of chassis, the boom and the work platform Check visually the condition of the access routes, the work platform, the platform gate and the handrails. Check visually the condition of the boom and the frame structures. 8.1.2. -
Page 66: Check The Operation Of The Safety Limit Switches
Maintenance instructions • DINO 160XT II • 180XT II • 210XT II 8.1.6. Check the operation of the safety limit switches Test the operation of the safety limit switches that prevent the movements of the boom and the outriggers as follows: 1. -
Page 67: Maintenance Of The Batteries
DANGER WARNING 8.2. MAINTENANCE OF THE BATTERIES CAUTION Electrolytic liquid is highly corrosive – always wear protective clothing and eye guards. NOTICE The batteries generate hydrogen gas during charging – naked flame prohibited, danger of explosion DANGER Always keep the batteries well charged •... - Page 68 DANGER Maintenance instructions • DINO 135TB II • 150TB II • 180TB II WARNING Test the condition of the batteries regularly • Specific weight of the liquid CAUTION 1.277 Battery 100 % charged NOTICE If maintained well, the batteries will last 4-5 years of normal operation. Incorrect use shortens their service life rapidly.
- Page 69 BLAN K...
- Page 70 Operating instructions • DINO 130T II BLANK...
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Page 71: Change Of Owner
If you have purchased a used DINO lift from some other than the manufacturer, please post your details to the manufacturer using the form on this page, and send it to: info@dinolift.com This information makes it possible for us to provide you with the safety bulletins and other campaigns relevant to your machine. - Page 72 Operating instructions • DINO 130T II NOTES...
- Page 73 NOTES...
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