Dinolift DINO 135T Operating Instructions Manual
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Dinolift DINO 135T Operating Instructions Manual

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OPERATING
INSTRUCTIONS
• 150T • 180T
DINO 135T
Manufacturer:
Dealer:
Dinolift Oy
Raikkolantie 145
FI-32210 LOIMAA
Tel. + 358 20 1772 400
info@dinolift.com
www.dinolift.com

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Summary of Contents for Dinolift DINO 135T

  • Page 1 OPERATING INSTRUCTIONS • 150T • 180T DINO 135T Manufacturer: Dealer: Dinolift Oy Raikkolantie 145 FI-32210 LOIMAA Tel. + 358 20 1772 400 info@dinolift.com www.dinolift.com...
  • Page 3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 135T 13630 --> 150T 2124 --> 180T 5047 -->...

  • Page 4: Table Of Contents

    Operating instructions• DINO 135T • 150T • 180T CONTENTS TO THE OPERATOR ....................7 1.1. OVERVIEW OF THE UNIT .................. 8 1.2. INTENDED USE OF THE WORK PLATFORM ........... 8 TECHNICAL SPECIFICATIONS ................. 9 2.1. DIMENSION DRAWINGS ................. 10 2.1.1.
  • Page 5 5.3. TRANSFERRING THE LIFT ................48 5.3.1. Preparing the lift for transport ..................48 5.3.2. Using the driving device ....................49 5.3.3. Towing the lift ....................... 51 5.3.4. Lifting the device ......................52 5.4. LONG-TERM STORAGE .................. 53 5.5. IN CASE OF EMERGENCY ................54 5.5.1.
  • Page 6 Operating instructions• DINO 135T • 150T • 180T BLANK...

  • Page 7: To The Operator

    Dinolift Oy is constantly developing its products. For this reason, the contents of this manual might not always be in full compliance with the most recent version of the product. Dinolift Oy reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability for any problems caused by changed or missing data or mistakes in this manual.

  • Page 8: Overview Of The Unit

    Operating instructions• DINO 135T • 150T • 180T 1.1. OVERVIEW OF THE UNIT This unit is a trailer mounted, towable aerial work platform. It is an aerial work platform, which complies with the EN280 type 1, where travelling is only allowed with the platform in transport configuration.

  • Page 9: Technical Specifications

    TECHNICAL SPECIFICATIONS 135T 150T 180T Max. working height 13,5 m 15,0 m 18,0 m Max. platform height 11,5 m 13,0 m 16,0 m Max. outreach 9,1 m 10,0 m 10,7 m Boom rotation continuous Platform rotation 90° Turn area refer to the reach diagram Support width 3,8 / 4,2 m 3,8 / 4,2 m...

  • Page 10: Dimension Drawings

    Operating instructions• DINO 135T • 150T • 180T 2.1. DIMENSION DRAWINGS 2.1.1. 135T...

  • Page 11: 150T

    2.1.2. 150T...

  • Page 12: 180T

    Operating instructions• DINO 135T • 150T • 180T 2.1.3. 180T...

  • Page 13: Reach Diagram

    2.2. REACH DIAGRAM 2.2.1. 135T 215KG 475LB 120KG 265LB...

  • Page 14: 150T

    Operating instructions• DINO 135T • 150T • 180T 2.2.2. 150T 215KG 475LB 120KG 265LB 80KG 175LB...

  • Page 15: 180T

    2.2.3. 180T 215KG 475LB 120KG 265LB 80KG 175LB...

  • Page 16: Example Of The Machine's Nameplate

    Operating instructions• DINO 135T • 150T • 180T 2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE The name of the manufacturer, and the production number and serial number of the machine have been marked on the nameplate as shown in the picture below.

  • Page 17: Example Of Eu Declaration Of Conformity

    Dinolift Oy Raikkolantie 145 FI-32210 Loimaa, FINLAND declares that DINO 135T Aerial Work Platform no YGC0D135TF0013562 conforms to the provisions of the Machine Directive 2006/42/EC as well as the national decree (VNA 400/2008), through which they have been brought into effect The inspection in accordance with Annex IX to the directive 2006/42/EC has been carried out by the notified body no.

  • Page 18: Sample Of Inspection Protocol For The Access Platform

    Operating instructions• DINO 135T • 150T • 180T 2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM TEST CERTIFICATE DATE: 7.1.2015 www.dinolift.com START-UP TESTS: Inspection place: Dinolift Oy Inspector's signature: 1146 BASIC KNOWLEDGE Manufacturer: Dinolift Oy Place of manufacture: Finland...
  • Page 19 Raikkolantie 145 FIN-32210 LOIMAA, FINLAND Tel. +358 - 20 - 1772 400, Fax +358 - 2 - 7627 160, e-mail: info@dinolift.com The initial inspection and test loading of the Dino aerial work platforms is performed by the manufacturer. A protocol, drawn up during the inspection, will accompany the lift.

  • Page 20: Safety

    Operating instructions• DINO 135T • 150T • 180T SAFETY All the essential safety instructions and warnings, relevant to transport, use and maintenance of the lift, are described in this chapter. DANGER Failure to observe these instructions and safety regulations may cause a severe injury or WARNING even death.
  • Page 21 TRANSFERS Observe the maximum allowed gradient when transferring the lift. During transfer in rough terrain, always try to position yourself higher than the machine. Beware of fixed or moving obstacles in the terrain or near the lift while driving. Make sure that you have a clear view of the driving path.
  • Page 22 Operating instructions• DINO 135T • 150T • 180T LIFTING AND WORKING ON THE PLATFORM Never exceed the maximum number of persons, maximal loading or lateral force, allowed for the lift. Never add load onto the platform while in the upper position.
  • Page 23 OPERATING CONDITIONS The weather conditions, such as wind, visibility and rain, must always be taken into account so that these will not adversely affect the safe performance of the lifting operations. The use of the lift is prohibited, if the temperature drops under -20 °C or the wind speed exceeds 12.5 m/s Wind speed ( m/s) Conditions on land...

  • Page 24: Safety-Related Notifications

    Operating instructions• DINO 135T • 150T • 180T 3.2. SAFETY-RELATED NOTIFICATIONS The following safety alert symbols and safety signal words are used in this manual. Observe all the safety instructions that follow these symbols, in order to avoid dangerous situations and personal injuries.
  • Page 25 Crush hazard - moving Crush hazard - moving Crush hazard - falling Harmful exhaust parts parts objects emissions Wind speed Tip over hazard Fall hazard Support load No smoking Keep safe distance Emergency descend Safety harness from hazard anchorage P / D P / D P / D P / D...

  • Page 26: Safety Labels

    Operating instructions• DINO 135T • 150T • 180T 3.3. SAFETY LABELS The following safety labels must be intact, clean and legible. Replace the labels if necessary. CE Safety labels and all instructional labels are listed in the spare parts list.
  • Page 27 130T: 54.1663 135T/TB 54.1663 150T/TB 54.1662 130T: 54.1663 135T/TB 54.1663 150T/TB 54.1662...
  • Page 28 Operating instructions• DINO 135T • 150T • 180T 130T: 54.1659 135T: 54.1098 150T: 54.1093 180T: 54.1092...

  • Page 29: Safety Devices

    3.4. SAFETY DEVICES 1. Supervision of transport position of the boom The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the boom is not resting on the transport support. The switch is located on the tow-bar at the transport support.
  • Page 30 Operating instructions• DINO 135T • 150T • 180T The green light in the control centre on the platform is lit, when the platform is within the allowed operating range. The reach are limit switch RK4 stops the movements that impair the stability of the lift (extending the telescope and lowering the boom) at a predetermined position.
  • Page 31 4. Supervision of the telescope chain The extension chains for the telescope are doubled. If the load-bearing chain slackens or breaks, the doubling chain prevents the movements of the telescope, and the safety switch RK7 breaks the emergency stop circuit. A - A ~32 mm DOUBLING CHAIN...
  • Page 32 Operating instructions• DINO 135T • 150T • 180T 6. Safety devices for hose rupture All the load-bearing cylinders are equipped with valves for rupture or leak in the hydraulic system, which prevent the load from falling. Prevent the inching of the...

  • Page 33: Structure And Functions Of The Work Platform

    STRUCTURE AND FUNCTIONS OF THE WORK PLATFORM The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on the following pages. 4.1. STRUCTURE OF THE WORK PLATFORM Platform control panel Platform Levelling cylinder of the platform (slave) Boom extension 3 Boom extension 2...

  • Page 34: Functions Of The Work Platform

    Operating instructions• DINO 135T • 150T • 180T 4.2. FUNCTIONS OF THE WORK PLATFORM Turn counter- clockwise Left Drive direction Right Turn clockwise Levelling the platform Lifting/lowering the boom Turning the platform Turning the boom...

  • Page 35: Operating Controls For The Functions

    4.3. OPERATING CONTROLS FOR THE FUNCTIONS 4.3.1. Operating controls in the chassis control centre Selector switch Pushbutton for retracting the telescope OFF - power off Lever switch for turning Outriggers and drive Lever switch for boom system Controlling the boom from the platform Lever switch for telescope panel Controlling the boom from the chassis...

  • Page 36: Operating Controls For The Driving Device

    Operating instructions• DINO 135T • 150T • 180T 4.3.2. Operating controls for the driving device Forward – backward 26 + 25 Drive to the left 26 + 24 Drive to the right Remote control for the driving device is optional.

  • Page 37: Operating Controls In Platform Control Centre Ucb

    4.3.4. Operating controls in platform control centre UCB Close the cover of the chassis control centre before operating the controls on the platform. The cover must not be locked while the lift is in operation. Signal lights Start button for the engine Green –...
  • Page 38 Operating instructions• DINO 135T • 150T • 180T 17. Control lever The functions to be controlled are selected using the "dead-man-buttons" at the end of the joystick. Always press the button first, and only after that, turn the handle. The safety connection prevents the movements, if the handle is turned before the button has been pushed down.

  • Page 39: Setup With Two Control Levers (Option)

    4.3.5. Setup with two control levers (option) A setup with two control levers is available as an option for the platform control centre. The left and right control levers(17 right/left) replace the normal control lever 17. Different functions are selected by turning the joystick in the desired direction of movement. Always press the button first, and only after that, turn the handle.

  • Page 40: Operating Instructions

    DANGER Operating instructions• DINO 135T • 150T • 180T WARNING OPERATING INSTRUCTIONS CAUTION 5.1. START-UP NOTICE Before operating the lift, perform all daily maintenance measures listed in the maintenance schedule. The operator must do a worksite inspection and daily maintenance: •...

  • Page 41: Positioning The Lift

    5.1.2. Positioning the lift 1. make sure that the ground is even and hard enough to support the lift in a steady, level position. Max. ground pressure Soil material Density kg/cm² (N/cm²) Gravel High density 6 (59) Medium density 4 (39) Loose 2 (20) Sand...

  • Page 42: Connecting The Power Supply To The Lift

    Operating instructions• DINO 135T • 150T • 180T 5.1.3. Connecting the power supply to the lift A. POWERED BY AC-SUPPLY While the mains voltage is plugged in, the operating voltage of 12 VDC is supplied by a power source. •...

  • Page 43: Starting Up

    5.1.4. Starting up 1. Turn the selector switch (1) to position 1. 2. Start the engine by depressing the button 2 (green). The electric timer of the lift automatically disconnects the supply voltage (12 VDC) in about 1 hour after the electric motor or the combustion engine has been turned off. Re-activate the power supply by pressing the start button either in the chassis control centre or in the platform control centre.

  • Page 44: Operation

    Operating instructions• DINO 135T • 150T • 180T DANGER 5.2. OPERATION WARNING Carry out all the daily maintenance routines and inspections in accordance with the CAUTION maintenance instructions before operating the lift. Failure to check the safety devices may cause a serious injury or make the consequences of an accident worse.
  • Page 45 DANGER WARNING Never add load onto the platform, while the red overload light is illuminated. Risk of CAUTION turning over the lift! Measures to be taken after an event of overloading: Retract the platform to inside the operating range of the RK4 by pressing the “telescope in” button (the green light will be illuminated).
  • Page 46 Operating instructions• DINO 135T • 150T • 180T When moving the platform, remember the following • beware of high voltage power lines • do not touch open electric wires • do not throw objects from the platform • do not damage the lift •...

  • Page 47: Special Instructions For Winter Use

    5.2.3. Special instructions for winter use The lowest allowed operating temperature of the lift is -20 °C In cold conditions, carry out the following special actions in addition to the normal start-up procedure: 1. Let the power pack run for a few minutes before starting the movements. 2.

  • Page 48: Transferring The Lift

    Operating instructions• DINO 135T • 150T • 180T 5.3. TRANSFERRING THE LIFT The lift can be transfered by towing or using its own driving device. The lift may only be moved in the transport position. No persons or load are allowed on the platform during the transportation.

  • Page 49: Using The Driving Device

    5.3.2. Using the driving device The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. During transfer in rough terrain, try to stay above the machine. Kpl/kone VILAKONE OY Piirustuksen numero Revisio Ohjetarra, joystick...
  • Page 50 Operating instructions• DINO 135T • 150T • 180T On a slope: 1. When driving on a slope, the tow-bar must always point towards the descent. Never drive with the driving device with the tow-bar pointing towards the ascent. 2. Always place chocks under the wheels before disconnecting the device from the towing vehicle.

  • Page 51: Towing The Lift

    5.3.3. Towing the lift Connecting to the towing vehicle 1. Lift up and push forward (in the driving direction) the handle of the ball-coupling. Now the ball-coupling is released. 2. Press the ball-coupling onto the towball using only a little force. The connection and locking take place automatically.

  • Page 52: Lifting The Device

    Operating instructions• DINO 135T • 150T • 180T 5.3.4. Lifting the device The device can be lifted using the lugs shown in the picture. The lifting lugs are located symmetrically on both sides of the lift. During lifting the aerial work platform must be in the transport position. Remove all loose material from the top of the frame structures and the work platform before lifting.

  • Page 53: Long-Term Storage

    DANGER WARNING 5.4. LONG-TERM STORAGE Clean the machine carefully, lubricate it and apply protective grease to it before putting it into storage for a longer period of time (see point “Lubrication plan”). Repeat the cleaning and CAUTION lubrication procedures when you resume the operation. NOTICE If you leave the lift standing for a longer period of time, for example over the winter, we recommend propping it up to release any load from the wheels.

  • Page 54: In Case Of Emergency

    Operating instructions• DINO 135T • 150T • 180T 5.5. IN CASE OF EMERGENCY 5.5.1. When at risk of losing the stability Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse of the standing base or negligence in providing sufficient support. In most cases one sign of reduced stability is the inclination of the lift.

  • Page 55: In Case Of Malfunction, When Even The Emergency Descent System Is Not Operational

    Note! The emergency descent system can also be used for raising the support outriggers to the transport position Always check the condition of the battery for the emergency descent system before putting the lift into operation. (See point “Operation of the safety devices”) Setup of the emergency descent system •...

  • Page 56: Instructions For Fault-Finding

    Operating instructions• DINO 135T • 150T • 180T INSTRUCTIONS FOR FAULT-FINDING FAULT REMEDY 1. The electric motor does not start from its start button although the selector switch 1 is in the position that enables operation from either the chassis or the platform control...
  • Page 57 FAULT REMEDY 7. Outriggers do not move The boom is not resting on the transport support. Drive the boom onto the transport support. The selector switch is in the wrong position. Turn the selector switch to the correct position. Limit switch on the boom support has not closed. Drive the boom onto the transport support. 8.
  • Page 58 Operating instructions• DINO 135T • 150T • 180T NOTES...
  • Page 59 NOTES...

  • Page 60: Maintenance Schedule

    Operating instructions• DINO 135T • 150T • 180T MAINTENANCE SCHEDULE Maint. Schedule Person responsible Reference Operating Daily Operator instructions 1 month / 100 Maintenance Competent person who is familiar with the lift hours* instructions DANGER 6 months / 400 Maintenance...
  • Page 61 Maintenance measures Axles and suspension Driving device Lights Hydraulic oil Hydraulic hoses, pipes and fittings Condition and attachment of battery, electrical devices and wiring Hydraulic pressure Condition of safety limit switches Operation of safety limit switches Operation of overload protection device Load holding and load regulation valves Platform levelling system Platform control devices...

  • Page 62: Schedule For Inspections Required By The Authorities

    Operating instructions• DINO 135T • 150T • 180T 7.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES Inspections must be performed in accordance with local, state or federal regulations, legislation, directives, standards. The manufacturer recommends following inspections, as required by local authorities in platforms country of origin.

  • Page 63: Lubrication Plan

    7.2. LUBRICATION PLAN...

  • Page 64: Routine Maintenance During Operation

    Operating instructions• DINO 135T • 150T • 180T ROUTINE MAINTENANCE DURING OPERATION The maintenance operations, that are the responsibility of the operator, are described in this chapter. The more demanding maintenance operations that require special skills, special tools or specific measurements and adjustment values are instructed in the separate Maintenance Instructions.

  • Page 65: Instructions For Daily Maintenance And Inspections

    8.1. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS 8.1.1. Check the condition of chassis, the boom and the work platform Check visually the condition of the access routes, the work platform, the platform gate and the handrails. Check visually the condition of the boom and the frame structures. 8.1.2.

  • Page 66: Check The Operation Of The Safety Limit Switches

    Operating instructions• DINO 135T • 150T • 180T 8.1.6. Check the operation of the safety limit switches Test the operation of the safety limit switches that prevent the movements of the boom and the outriggers as follows: 1. The lift is in the transport position with the outriggers in the upper position, and the driving device connected.
  • Page 67 B LAN K...
  • Page 68 Operating instructions• DINO 135T • 150T • 180T BLANK...

  • Page 69: Change Of Owner

    If you have purchased a used DINO lift from some other than the manufacturer, please post your details to the manufacturer using the form on this page, and send it to: info@dinolift.com This information makes it possible for us to provide you with the safety bulletins and other campaigns relevant to your machine.
  • Page 70 Operating instructions• DINO 135T • 150T • 180T NOTES...
  • Page 71 NOTES...

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