Dinolift DINO 210XTB II Operating Instructions Manual
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Summary of Contents for Dinolift DINO 210XTB II
- Page 1 OPERATING INSTRUCTIONS • 180XTB II • DINO 160XTB II 210XTB II Manufacturer: Dealer: Dinolift Oy Raikkolantie 145 FI-32210 LOIMAA Tel. + 358 20 1772 400 info@dinolift.com www.dinolift.com...
- Page 3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 160XTB II 160097-> 180XTB II 40001-> 210XTB II 210025->...
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Page 4: Table Of Contents
Operating instructions• DINO 160XTB • 180XTB • 210XTB CONTENTS TO THE OPERATOR ....................6 1.1. OVERVIEW OF THE UNIT .................. 7 1.2. INTENDED USE OF THE WORK PLATFORM ........... 7 TECHNICAL SPECIFICATIONS ................. 8 2.1. DIMENSION DRAWINGS ................... 9 2.1.1. 160 XTB II ........................ - Page 5 5.2.3. Special instructions for winter use ................42 5.2.4. Measures to be taken at the end of the working day ........... 42 5.3. TRANSPORT ....................43 5.3.1. Preparing the lift for transport ..................43 5.3.2. Driving with the driving device ..................44 5.3.3.
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Page 6: To The Operator
Dinolift Oy is constantly developing its products. For this reason, the contents of this manual might not always be in full compliance with the most recent version of the product. Dinolift Oy reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability for any problems caused by changed or missing data or mistakes in this manual. -
Page 7: Overview Of The Unit
1.1. OVERVIEW OF THE UNIT This unit is a trailer mounted, towable aerial work platform. It is an aerial work platform, which complies with the EN280 type 1, where travelling is only allowed with the platform in transport configuration. For the operation the lift shall be supported by its hydraulic outriggers, extended so that the wheels of the trailer lift off the ground. -
Page 8: Technical Specifications
Operating instructions• DINO 160XTB • 180XTB • 210XTB TECHNICAL SPECIFICATIONS 160XTB II 180XTB II 210XTB II Max. working height 16,0 m 18,0 m 21,0 m Max. platform height 14,0 m 16,0 m 19,0 m Max. outreach 9,1 m 11,2 m 11,7 m Boom rotation continuous... -
Page 9: Dimension Drawings
2.1. DIMENSION DRAWINGS 2.1.1. 160 XTB II... -
Page 10: 180 Xtb Ii
Operating instructions• DINO 160XTB • 180XTB • 210XTB 2.1.2. 180 XTB II... -
Page 11: 210 Xtb Ii
2.1.3. 210 XTB II... -
Page 12: Reach Diagram
Operating instructions• DINO 160XTB • 180XTB • 210XTB 2.2. REACH DIAGRAM 2.2.1. 160 XTB II 215 KG 475 LB DINO 160XT II... -
Page 13: 180 Xtb Ii
2.2.2. 180 XTB II... -
Page 14: 210 Xtb Ii
Operating instructions• DINO 160XTB • 180XTB • 210XTB 2.2.3. 210 XTB II 215 KG 475 LB 120 KG 265 LB 80 KG 175 LB DINO 210XT II... -
Page 15: Example Of The Machine's Nameplate
2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE The name of the manufacturer, and the production number and serial number of the machine have been marked on the nameplate as shown in the picture below. DINO Type Manufacturer Raikkolantie 145 Year of manufacture Address of manufacture 32210 Loimaa FINLAND... -
Page 16: Example Of Eu Declaration Of Conformity
Following harmonized standards have been applied in designing the machine: SFS-EN 280:2013; SFS-EN 60204-1/A1; SFS-EN-ISO 12100 Person authorized to draw up the Technical File: Santtu Siivola Chief Engineer Dinolift Oy, Raikkolantie 145, 32210 Loimaa, FINLAND Loimaa 01.09.2015 ----------------------------------------- Antti Tuura... -
Page 17: Sample Of Inspection Protocol For The Access Platform
2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM TEST CERTIFICATE DATE: www.dinolift.com START-UP TESTS: Inspection place: Dinolift Oy Inspector's signature: BASIC KNOWLEDGE Manufacturer: Dinolift OY Place of manufacture: Finland Address: Raikkolantie 145 32210 LOIMAA Importer: Type of lift: Boom platform... - Page 18 Raikkolantie 145 FIN-32210 LOIMAA, FINLAND Tel. +358 - 20 - 1772 400, Fax +358 - 2 - 7627 160, e-mail: info@dinolift.com The initial inspection and test loading of the Dino aerial work platforms is performed by the manufacturer. A protocol, drawn up during the inspection, will accompany the lift.
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Page 19: Safety
SAFETY All the essential safety instructions and warnings, relevant to transport, use and maintenance of the lift, are described in this chapter. DANGER Failure to observe these instructions and safety regulations may cause a severe injury or WARNING even death. Familiarise yourself with all the safety regulations, operating instructions and signs affixed to the machine, and follow them. - Page 20 Operating instructions• DINO 160XTB • 180XTB • 210XTB TRANSFERS Observe the maximum allowed gradient when transferring the lift. During transfer in rough terrain, try to stay above the machine. Beware of fixed or moving obstacles in the terrain or near the lift while driving. Make sure that you have a clear view of the driving path.
- Page 21 LIFTING AND WORKING ON THE PLATFORM Before operating, always ensure that the safety devices and the emergency descent system are in working order. Never use a lift alone. Make sure that there is always someone on the ground, who can call for help in case of an emergency.
- Page 22 Operating instructions• DINO 160XTB • 180XTB • 210XTB OPERATING CONDITIONS The weather conditions, such as wind, visibility and rain, must always be taken into account so that these will not adversely affect the safe performance of the lifting operations. The use of the lift is prohibited if the temperature drops under -20 °C or the wind speed exceeds 12.5 m/s Wind speed ( m/s)
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Page 23: Safety-Related Notifications
3.2. SAFETY-RELATED NOTIFICATIONS The following safety alert symbols and safety signal words are used in this manual. Observe all the safety instructions that follow these symbols, in order to avoid dangerous situations and personal injuries. This is a general safety alert symbol and it is used to alert you about a potential hazard. -
Page 24: Safety Devices
Operating instructions• DINO 160XTB • 180XTB • 210XTB 3.3. SAFETY DEVICES 1. Supervision of transport position of the boom The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the boom is not resting on the transport support. The switch is located on the tow-bar at the transport support. - Page 25 The green light in the control centre on the platform is lit, when the platform is within the allowed operating range. The reach are limit switch RK4 stops the movements that impair the stability of the lift (extending the telescope and lowering the boom) at a predetermined position. Adjusted values of the limits: 100 mm RK4 - L...
- Page 26 Operating instructions• DINO 160XTB • 180XTB • 210XTB 5. Supervision of the telescope chain The extension chains for the telescope are doubled. If the load-bearing chain slackens or breaks, the doubling chain prevents the movements of the telescope, and the safety switch RK7/RK8 breaks the emergency stop circuit.
- Page 27 7. Safety devices for hose rupture All the load-bearing cylinders are equipped with valves for rupture or leak in the hydraulic system, which prevent the load from falling. Prevent the inching of the Outrigger cylinders Lock valves outriggers in either direction. Lifting cylinder of the boom Load regulation valve Prevents the load from falling...
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Page 28: Basic Structure And Functions
Operating instructions• DINO 160XTB • 180XTB • 210XTB BASIC STRUCTURE AND FUNCTIONS The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on this page. Platform control centre UCB 4.1. STRUCTURE Work platform Levelling cylinder (slave) -
Page 29: Basic Functions
4.2. BASIC FUNCTIONS Swing counter- clockwise Left Drive direction Right Swing clockwise Platform levelling Boom lift / lowering Articulated arms lifting / lowering Platform Boom rotation turning... -
Page 30: Operating Controls
Operating instructions• DINO 160XTB • 180XTB • 210XTB 4.3. OPERATING CONTROLS 4.3.1. Operating controls in chassis control centre Selector switch Lever switch for turning OFF-power off Lever switch for boom system Chassis control centre – outriggers – Lever switch for telescope hydraulic drive Platform control centre Voltage meter... - Page 31 Battery gauge (34) 1. As the current is switched on using the key switch, the operating hours of the motor are displayed on the gauge for 5 seconds. 2. During normal operation, the state of charge of the batteries is displayed in per cents.
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Page 32: Operating Controls Of Drive System
Operating instructions• DINO 160XTB • 180XTB • 210XTB 4.3.2. Operating controls of drive system Emergency stop Forward Backward S40/S41 + S42 Drive to the right S40/S41 + S43 Drive to the left 4.3.3. Operating controls of outriggers Front outrigger, right Front outrigger, left Rear outrigger, left Rear outrigger, right... -
Page 33: Operating Controls In Platform Control Centre Ucb
4.3.4. Operating controls in platform control centre UCB Close the cover of the chassis control centre before operating the controls on the platform. The cover must not be locked while the lift is in operation. The motor starts and stops automatically, as the movement is activated. Lever switch for turning the platform 18 Signal lights (used simultaneously with pushbutton... - Page 34 Operating instructions• DINO 160XTB • 180XTB • 210XTB 17. Control lever The functions to be controlled are selected using the ”dead-man-buttons” at the end of the joystick. Always press the button first, and only after that, turn the handle. The safety connection prevents the movements, if the handle is turned before depressing the button.
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Page 35: Setup With Two Control Levers (Option)
4.3.5. Setup with two control levers (option) Platform contol centre UCB can be fitted with two control levers as an option. Right and left control lever (17 right/left) replace the normal control lever (17). Different functions are selected by turning the joystick in the desired direction of movement. Always press the button first, and only after that, turn the handle. -
Page 36: Operating Instructions
DANGER Operating instructions• DINO 160XTB • 180XTB • 210XTB WARNING OPERATING INSTRUCTIONS CAUTION 5.1. START-UP NOTICE Before operating the lift, perform all daily maintenance measures listed in the maintenance schedule. The operator must do a worksite inspection and daily maintenance: •... -
Page 37: Positioning The Lift
5.1.2. Positioning the lift 1. make sure that the ground is even and hard enough to support the lift in a steady, level position. Max. ground pressure Soil material Density kg/cm² Gravel High density Medium density Loose Sand High density Medium density Loose Fine sand... -
Page 38: Starting Up
Operating instructions• DINO 160XTB • 180XTB • 210XTB 5.1.3. Starting up 1. Switch on the current using the mains switch 2. To access the operating controls open the cover behind the power unit 3. Turn the selector switch (1) to position 1b - chassis panel 4. -
Page 39: Instructions For Working
DANGER 5.2. INSTRUCTIONS FOR WORKING WARNING Do all daily maintenance tasks and operational inspections stated in the maintenance CAUTION manual before operating the lift. Failure to check the correct functioning of safety devices may cause serious injury or make the consequences of an accident worse. NOTICE All malfunctions in safety devices must be repaired before operating the lift 5.2.1. - Page 40 Operating instructions• DINO 160XTB • 180XTB • 210XTB • To operate the movements of the boom system, press first the rocker switch 17 at the end of the control lever, and after that, move the control lever carefully in the desired direction of movement of the boom.
- Page 41 The platform movements can be operated with continually adjustable speed from the platform control centre (not from the chassis control centre). Only one movement can be operated at a time. If several control levers are operated simultaneously, only the movement with the least resistance will operate.
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Page 42: Special Instructions For Winter Use
Operating instructions• DINO 160XTB • 180XTB • 210XTB When leaving the lift • drive the lift to a safe position, preferably to the transport position • switch off the power unit • prevent unauthorized use of the lift by locking the control centre cover 5.2.3. -
Page 43: Transport
5.3. TRANSPORT The lift can be moved by towing or with the platforms driving device. Moving the lift is only allowed in the transport position. No persons or other additional load is allowed on the platform while transport. 5.3.1. Preparing the lift for transport The lift must be in transport position. -
Page 44: Driving With The Driving Device
Operating instructions• DINO 160XTB • 180XTB • 210XTB 5.3.2. Driving with the driving device The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. During transfer in rough terrain, try to stay above the machine . 1. -
Page 45: Towing The Lift
1. When driving on a slope, the tow-bar must always point towards the descent. Never drive with the driving device with the tow-bar pointing towards the ascent. 2. Place chocks under the wheels before disconnecting the device from the towing vehicle. 3. - Page 46 Operating instructions• DINO 160XTB • 180XTB • 210XTB 3. Connect the emergency stop wires and light plug to the vehicle. Check the cable for chafing and proper operation of the wires. 4. Check the operation of the lights. 5. Carefully release the parking brake and make sure that its locking is in order and that its handle stays in the lower position.
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Page 47: Lifting The Device
5.4. LIFTING THE DEVICE The device can be lifted from the lugs shown in the picture. Lugs are placed symmetrically on both sides. Lifting lugs are also marked in the machine with instructional labels. During lifting the platform must be in transport position. Remove all loose material and other excess load from the platform before lifting. -
Page 48: In Case Of Emergency
Operating instructions• DINO 160XTB • 180XTB • 210XTB 5.6. IN CASE OF EMERGENCY 5.6.1. When at risk of losing stability Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse of the standing base or negligence in providing sufficient support. In most cases one sign of reduced stability is the inclination of the lift. -
Page 49: In Case The Emergency Descent System Is Not Operational
1. Retracting the telescope • On the valve block, turn the screws A, B and C completely in the clockwise direction • retract the telescope completely by pumping with the hand pump. • Open the screws back up by turning them counterclockwise. -
Page 50: Fault Finding
Operating instructions• DINO 160XTB • 180XTB • 210XTB FAULT FINDING FAULT REMEDY 1. Electric motor cannot be started by depressing the start button, although the selector switch 1 is in position LCB or UCB The mains switch is turned off Turn on the mains switch. - Page 51 FAULT REMEDY 6. Outriggers do not move Boom is not resting on the transport support. Drive the boom onto the transport support. The selector switch is in the wrong position. Turn the selector switch to position 1b. Limit switch on the boom support has not closed. Drive the boom onto the transport support. 7.
- Page 52 Operating instructions• DINO 160XTB • 180XTB • 210XTB NOTES...
- Page 53 NOTES...
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Page 54: Servicing And Maintenance
Operating instructions• DINO 160XTB • 180XTB • 210XTB SERVICING AND MAINTENANCE Maint. Schedule Person responsible Reference Operating Daily Operator instructions 1 month / 100 Maintenance Competent person who is familiar with the lift DANGER hours* instructions 6 months / 400 Maintenance Competent person who is familiar with the lift hours*... - Page 55 Maintenance item Axles and suspension Driving device Lights Hydraulic oil Hydraulic hoses, pipes and fittings Condition and attachment of battery, electrical devices and wiring Hydraulic pressure Condition of safety limit switches Operation of safety limit switches Operation of overload protection device Load holding and load regulation valves Platform levelling system Platform control devices...
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Page 56: Inspections Required By Authorities
Operating instructions• DINO 160XTB • 180XTB • 210XTB 7.1. INSPECTIONS REQUIRED BY AUTHORITIES Inspections must be performed in accordance with local, state or federal regulations, legislation, directives, standards. The manufacturer recommends following inspections, as required by local authorities in platforms country of origin. A pre-use inspection must be done before taking the platform to use for the first time and before first start-up after major repairs and alterations. -
Page 57: Lubrication Plan
7.2. LUBRICATION PLAN... -
Page 58: Routine Maintenance During Operation
Operating instructions• DINO 160XTB • 180XTB • 210XTB ROUTINE MAINTENANCE DURING OPERATION This chapter describes the service and maintenance operations that the operator of the platform is responsible for. Other maintenance operations require special training, tools and materials or specific measurements and adjustment values. -
Page 59: Daily Maintenance Tasks
8.1. DAILY MAINTENANCE TASKS 8.1.1. Condition of chassis, boom and work platform Inspect visually the condition of access systems, work platform, platform gate and handrails. Check that the chassis and boom have no visible signs of structural damage. 8.1.2. Check the tyres and tyre pressure Inspect the condition of tyres visually and chack that they are not flat. -
Page 60: Check The Emergency Descent, Emergency Stop And Sound Signal
Operating instructions• DINO 160XTB • 180XTB • 210XTB 8.1.7. Check the emergency descent, emergency stop and sound signal Test the correct operation of emergency stop, emergency descent system and the sound signal from the lower controls and platform controls. • lift the boom up approximately 1-2 meters and drive the telescope out 1-2 meters. - Page 61 B L A N K...
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Page 62: Maintenance Of The Batteries
DANGER Operating instructions• DINO 160XTB • 180XTB • 210XTB WARNING 8.2. MAINTENANCE OF THE BATTERIES CAUTION The electrolyte is very corrosive - always use protective clothing and eye protectors NOTICE Charging of the batteries generates hydrogen gas. Keep away from open flame. EXPLOSION HAZARD! Always keep the batteries well charged •... - Page 63 Test the condition of the batteries regularly • Specific weight of the liquid 1,277 = Battery 100 % charged DANGER • Battery voltage 29.6V = Charging voltage 25.46V = Voltage of batteries that are 100 % charged. Charger disconnected, WARNING the voltage has been stabilizing for a few hours 20.88V = voltage of 0 % charged batteries.
- Page 64 Operating instructions• DINO 160XTB • 180XTB • 210XTB BLANK...
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Page 65: Change Of Owner
If you have purchased a used DINO lift from some other than the manufacturer, please post your details to the manufacturer using the form on this page, and send it to: info@dinolift.com This information makes it possible for us to provide you with the safety bulletins and other campaigns relevant to your machine. - Page 66 Operating instructions• DINO 160XTB • 180XTB • 210XTB NOTES...
- Page 67 NOTES...
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