SIGMATEK DIAS-Drive 2000 Operating Manual
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SIGMATEK DIAS-Drive 2000 Operating Manual

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DIAS-Drive 2000
Power/Axes & Axes Modules
Operating Manual
Date of creation: 24.09.2021
Version date: 24.09.2021
Article number: XX-XXX-XXXX-E

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  • Page 1 DIAS-Drive 2000 Power/Axes & Axes Modules Operating Manual Date of creation: 24.09.2021 Version date: 24.09.2021 Article number: XX-XXX-XXXX-E...

  • Page 2: Size

    (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through...
  • Page 3 With a power/axis module, several axis modules can be powered. The DIAS-Drive 2000 is a complete servo drive system for the low to mid power range, which can also be used for applications high control performance. It is completely integrated into the LASAL design environment.

  • Page 4: Table Of Contents

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES Table of Contents 1 Introduction 1.1 Target Group/Purpose of this Operating Manual 1.2 Important Reference Documentation 1.3 Contents of Delivery 2 General Instructions 2.1 Abbreviations 2.2 Brief Descriptions Used 2.3 Available Models 2.3.1 Upon Request 3 Basic Safety Guidelines 3.1 Symbols Used...
  • Page 5 POWER/AXES & AXES MODULES DIAS-DRIVE 2000 4.3.1 Norms 4.3.2 EU Conformity Declaration 4.4 Safety-Relevant Parameters 5 Description of Multi-Converter Systems 5.1 System Components 5.2 Concept 5.3 Function Power/Axis Module 5.4 Function Axis Module 5.5 Software Function 6 Safety Functions 6.1 Overview 6.2 Description of the Safety Functions...
  • Page 6 DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 7.9 Motor Holding Brake 7.10 Mechanics 7.11 Environmental Conditions 7.12 Miscellaneous 8 Mechanical Dimensions 8.1 Size 1 8.2 Size 2 8.3 Size 3 9 Connectors and Cables 9.1 Size 1 Overview 9.1.1 Size 1 Front Interfaces 9.1.2 Size 1 Top Interfaces...
  • Page 7 POWER/AXES & AXES MODULES DIAS-DRIVE 2000 9.4.4 X30 BG2: Power Supply (MDP 2200) 9.4.5 X30 BG3: Power Supply (MDP 2300) 9.4.6 X31: Ballast Resistance (MDP 210X, MDP 2200, MDP 2300) 9.4.7 X20: +24 V Supply 9.4.8 X21: STO Diagnostic Relays 9.4.9 X22: Safe Inputs/Capture Inputs...
  • Page 8 DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 9.9.4 Motor cable 9.9.5 Encoder Cables 10 Configuration and Setting 10.1 Training Opportunities 11 Electrical Configuration 11.1 Motor Selection 11.1.1 Internal 11.1.2 With Encoder Interface 11.1.3 Supplementary Specifications Encoder 11.2 Electrical Installation 11.2.1 Fuse 11.2.2 Guidelines for Installation and Wiring...
  • Page 9 POWER/AXES & AXES MODULES DIAS-DRIVE 2000 12.3.3 Size 3 12.4 Mounting and Connecting the MDP and MDD Modules 12.4.1 Connecting DC-Link and VARAN 12.5 Installing Universal Encoder Modules 13 Monitoring and Warning Functions 13.1 Error Configuration 13.2 Over Temperature Protection 13.3 Motor Overload Protection...

  • Page 10: Introduction

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 1 Introduction 1.1 Target Group/Purpose of this Operating Manual This operating manual contains all information required for the operation of the product. This operating manual is intended for: Project planners Technicians Commissioning engineers Machine operators Maintenance/test technicians General knowledge of automation technology is required.

  • Page 11: Contents Of Delivery

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 1.3 Contents of Delivery 1x DIAS-Drive 2000 Component Power/Axis Module MDP: 2x VARAN Mini-I/O-Block (VARAN IN/VARAN OUT) 2x DC-link covers Universal encoder module (optional) required opposing connector Axis Module MDD: 1x Bus Connection Block...

  • Page 12: General Instructions

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 2 General Instructions 2.1 Abbreviations American Wire Gauge Communauté Européenne (Symbol for conformity with EU guidelines (manufacturer's self-declaration)) CLOCK Clock signal Electromagnetic Compatibility Electrostatic Discharge European Norm IGBT Insulated Gate Bipolar Transistor Light emitting diode...

  • Page 13: Brief Descriptions Used

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 Bus Connection Block DC Connection Block 2.2 Brief Descriptions Used Power/Axis Module MDP 210X, MDP 2200, MDP 2300 Axis Module MDD 210X, MDD 2200 Axis Combination of control and power electronics for a motor within a module.

  • Page 14: Basic Safety Guidelines

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 3 Basic Safety Guidelines 3.1 Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes. DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken.
  • Page 15 POWER/AXES & AXES MODULES DIAS-DRIVE 2000 CAUTION Caution indicates that moderate to slight injury can occur, if the specified measures are not taken. To avoid moderate to slight injuries, observe the all guidelines. Attention indique une situation dangereuse qui, faute de prendre les mesures adéquates, peut entraîner des blessures assez graves ou...

  • Page 16: Disclaimer

    Please thoroughly read the corresponding documents and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.

  • Page 17: General Safety Guidelines

    2006/42/EG guidelines is correct. As long as the machine with which the product should be used does not comply with the guideline, operating this product is prohibited. Operate the unit with devices and accessories approved by SIGMATEK only. 24.09.2021...
  • Page 18 DIAS-DRIVE 2000 POWER/AXES & AXES MODULES CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened, otherwise it could be damaged! Manipulez l’appareil avec précaution et ne le laissez pas tomber.

  • Page 19: Designated Use

    DIAS-DRIVE 2000 3.4 Designated Use The PDS of the DIAS-Drive 2000 series are designed exclusively for use in the control cabinet with the supply /axis modules, of the same series. They are combined and installed as components in electrical equipment and machines and can only be operated such machines and equipment.
  • Page 20 DIAS-DRIVE 2000 POWER/AXES & AXES MODULES CAUTION The instructions contained in this operating manual must be followed. Installation, mounting, programming, initial start-up, operation, maintenance and decommissioning can only be performed by qualified personnel. Qualified personnel in this context are people, who have completed...

  • Page 21: Danger Electrical Shock

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 3.5 Danger Electrical Shock DANGER During installation and operation, an especially high risk of electric shock exists. Conductive components cannot be handled. After shutting down the device or disconnecting from the mains voltage and following the 5 safety rules, a wait time of 7 minutes is required before voltage conducting components can be touched or connectors removed.

  • Page 22: Hot Surface Warning

    (e.g.: SCP 111) is currently under development. 3.8 Safe State The safe state of the DIAS-Drive 2000 is defined by STO. The motor supply is switched off on two channels. Thus, no motor torque is generated. This state can be triggered or by configurable inputs. The safety functions can also trigger STO if their limits are violated, among other things.

  • Page 23: Safe Inputs And Outputs

    DIAS-DRIVE 2000 3.9 Safe Inputs and Outputs The DIAS-Drive 2000 provides the following safe inputs: Input 1/input 2: SS1 for all axes (default: 500 ms ramp time) Input 1/input 2 are monitored for cross-circuit (input 1: cycle A, input 2: cycle B)

  • Page 24: Standards And Guidelines

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 4 Standards and Guidelines 4.1 Residual Risks CAUTION According to the EU guideline 2006/42/EG (machine guideline), the machine manufacturer must perform a risk assessment, which includes the possible residual risks posed by the product. These include:...

  • Page 25: Safety Of The Machine Or Equipment

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 4.2 Safety of the Machine or Equipment Strict compliance with the safety guidelines is required, otherwise all warranties and claims are invalid. INFORMATION Observe all on-site rules and regulations for accident prevention and occupational safety.

  • Page 26: Eu Conformity Declaration

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 4.3.2 EU Conformity Declaration EU Declaration of Conformity The product DIAS-Drive 2000 conforms to the following European guidelines: 2006/42/EG Machine Guideline 2014/30/EU Electromagnetic Compatibility (EMC Guideline) 2011/65/EU “Restricted use of certain hazardous substances in electrical and electronic equipment”...

  • Page 27: Description Of Multi-Converter Systems

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 5 Description of Multi-Converter Systems The DIAS-Drive 2000 series is a multi-converter system for synchronous motors. The device configuration can consist of several power/axis modules (MDP 2XXX) and up to 10 axis modules (MDD 2XXX).

  • Page 28: Concept

    POWER/AXES & AXES MODULES 5.2 Concept The servo drive systems of the DIAS-Drive 2000 series consist of: Power/axis module with integrated IGBT power outputs for up to three axes Axis modules with IGBT power outputs for up to three axes power input of the power/axis module with integrated power filter for EN 61800 C3, rectifier and inrush current limiting.

  • Page 29: Function Power/Axis Module

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 Phase error in the main voltage supply Ballast resistor over heating Over temperature (heat sink, ambient and motor) INFORMATION For USA: The integrated contactless short-circuit detector does not serve as branch circuit protection Branch circuit protection must be installed according to manufacturer instructions as well as NEC (National Electric Code) and additional local guidelines.
  • Page 30 DIAS-DRIVE 2000 POWER/AXES & AXES MODULES full synchronization up to the output stage to the control frequency with cycle times of 250 µs, 500 µs and 1 ms to 8 ms Log data are stored on a nonvolatile storage medium Page 30 24.09.2021...

  • Page 31: Safety Functions

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 6 Safety Functions 6.1 Overview The devices of the series DIAS-Drive 2000 have the following safety features: Safe Torque Off Safe Stop 1 WARNING Safety functions are only available if the basic conditions specified in the standards (with regard to encoders, etc.) are fulfilled!

  • Page 32: Description Of The Safety Functions

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 6.2 Description of the Safety Functions 6.2.1 Stop Functions The different stop functions are explained below. 6.2.1.1 Safe Torque Off (STO) 6.2.1.2 Safe Stop 1 (SS1) 6.2.1.1 Safe Torque Off (STO) This function prevents force-generating energy from being supplied to the motor. The energy supply to the drive is safely interrupted.

  • Page 33: Safe Stop 1 (Ss1)

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 6.2.1.2 Safe Stop 1 (SS1) With safe stop 1, the transfer of a motor in motion to standstill is safely monitored. At the end of the deceleration, STO is activated and the drive is thus switched torque- and force-free.

  • Page 34: Wiring Examples Safety

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES Name Abbreviation Index Subindex Description SS1 velocity zero window n_Zero_SS1 6653h n = 0 window SS1 time for velocity zero t_L_SS1 6654h Time for speed within n=0 window SS1 deceleration limit a_SS1 6656h Deceleration limit for SS1...
  • Page 35 POWER/AXES & AXES MODULES DIAS-DRIVE 2000 An MDD 2000 with cross-connection testing: here, the clock output signals A & B are connected with the safe inputs SI1&2. 24.09.2021 Page 35...
  • Page 36 DIAS-DRIVE 2000 POWER/AXES & AXES MODULES Multiple MDD 2000 with cross-circuit testing: Page 36 24.09.2021...

  • Page 37: Technical Data

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 7 Technical Data 7.1 DC-link Circuit Module MDP/MDD 2102 MDP/MDD 2100 MDP/MDD 2200 MDP/MDD 2300 Effective 1,3 kW 2,6 kW 4 kW 8 kW for 9 kW 18 kW 18 kW 36 kW nominal for 10 s 10 s for 10 s for 10 s power Intermediate 325 V 565 V...

  • Page 38: Axis/Motor Connection

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 7.3 Axis/Motor Connection Module MDP/MDD 210X MDP/MDD 2200 MDP/MDD 2300 Maximum number of drives Switching frequency 8 kHz Derating 2.5 %/°C over 45 °C (axis current and DC-link power are affected) Continuous current/peak current for 1 s...

  • Page 39: Encoder Interface

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 Output voltage range +22-30 V Output current maximum 100 mA Short-circuit proof CAUTION Cross-Circuit Detection It is important to keep in mind that the cross-circuit detection only functions correctly when it is wired correctly. It must also be considered that the cross-circuit detection only works between adjacent inputs.

  • Page 40: Expanded Mdp 2Xxx Specifications

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 7.7 Expanded MDP 2XXX Specifications 7.7.1 Power Supply Module MDP 2102 MDP 2100 MDP 2200 MDP 2300 Rated supply voltage 1x 230 V AC 3x 400 V AC Supply voltage range 1x 230 V AC 3x 380-480 V AC ±10 %...

  • Page 41: Communication

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 Continuous power int./ext. 50 W/500 W 200 W/1000 W 400 W/2000 Minimum permissible brake 15 Ω 25 Ω 20 Ω 15 Ω resistance (ext.) Overload protection Short circuit protection Ground fault protection Maximum cable length 7.8 Communication...

  • Page 42: Environmental Conditions

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES yes exchangeable Dimensions (W / H / D) 75 x 242 x 219 mm 150 x 242 x 219 mm 225 x 242 x 219 mm Weight 3 kg 5.2 kg 7.2 kg 7.11 Environmental Conditions...

  • Page 43: Mechanical Dimensions

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 8 Mechanical Dimensions 8.1 Size 1 24.09.2021 Page 43...
  • Page 44 DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 8.2 Size 2 Page 44 24.09.2021...

  • Page 45: Size

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 8.3 Size 3 24.09.2021 Page 45...

  • Page 46: Connectors And Cables

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 9 Connectors and Cables 9.1 Size 1 Overview 9.1.1 Size 1 Front Interfaces Page 46 24.09.2021...

  • Page 47: Size 1 Top Interfaces

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 9.1.2 Size 1 Top Interfaces 24.09.2021 Page 47...

  • Page 48: Size 1 Bottom Interfaces (Power/Axis Module)

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 9.1.3 Size 1 Bottom interfaces (Power/Axis Module) Page 48 24.09.2021...

  • Page 49: Size 2 Overview

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 9.2 Size 2 Overview 9.2.1 Size 2 Front Interfaces 24.09.2021 Page 49...

  • Page 50: Size 2 Top Interfaces

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 9.2.2 Size 2 Top Interfaces Page 50 24.09.2021...

  • Page 51: Size 2 Bottom Interfaces (Power/Axis Module)

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 9.2.3 Size 2 Bottom interfaces (Power/Axis Module) 24.09.2021 Page 51...

  • Page 52: Size 3 Overview

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 9.3 Size 3 Overview 9.3.1 Size 3 Front Interfaces Page 52 24.09.2021...

  • Page 53: Size 3 Top Interfaces

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 9.3.2 Size 3 Top Interfaces 24.09.2021 Page 53...

  • Page 54: Size 3 Bottom Interfaces (Power/Axis Module)

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 9.3.3 Size 3 Bottom Interfaces (Power/Axis Module) 9.4 Connector Layout 9.4.1 X1, X2 X3: Motor Connection Function Hiperface DSL+ Hiperface DSL- Motor temperature+ Motor temperature- Holding brake+ Holding brake- Ground wire Motor phase 1...

  • Page 55: Pin Assignment Hiperface Dsl Cable

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 9.4.1.1 Pin Assignment Hiperface DSL Cable Connector Layout Variant 1 (Hiperface DSL) VF 7.62HP/04/180... Function Color Epic LS1 D6 3+PE+4 K 10.5-15.5 Hiperface DSL+ Not defined Hiperface DSL- Not defined Motor brake+ Not defined...

  • Page 56: X30 Bg1: Power Supply (Mdp 2100)

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 9.4.3 X30 BG1: Power Supply (MDP 2100) Function Ground wire Power phase L1 Power phase L2 Power phase L3 9.4.4 X30 BG2: Power Supply (MDP 2200) Function Ground wire Power phase L1 Power phase L2 Power phase L3 9.4.5 X30 BG3: Power Supply (MDP 2300)

  • Page 57: X31: Ballast Resistance (Mdp 210X, Mdp 2200, Mdp 2300)

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 9.4.6 X31: Ballast Resistance (MDP 210X, MDP 2200, MDP 2300) Function Rint X31 does not have a fuse on the device side! When the external brake resistor does not have a fuse, the device can be destroyed. The user must install the fuse protection on the system side.

  • Page 58: X23: Safe Inputs/Capture Inputs/Clock Signal Outputs

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES Function Safe input 1 Safe input 2 Safe input 3 Safe input 4 9.4.10 X23: Safe Inputs/Capture Inputs/Clock Signal Outputs Configuration see following chapter "Wiring Examples Safety" on page 34. Function Capture input 5 Capture input 6...

  • Page 59: X11, X12 X13: Optional Encoder Module

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 9.4.12 X11, X12 X13: Optional Encoder Module Function +9 V +5 V Encoder B+ Encoder B- Encoder A+ Encoder A- Clock-/B- Clock+/B+ Data-/A- Data+/A+ n.c. Resolver Cosinus- Resolver Cosinus+ Resolver Sinus- Resolver Sinus+ Resolver excitation-...

  • Page 60: Endat Cable Pin Assignment

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES Manufacturer Article Number Description Specification Hirose DH-27-CMB(7.3) / 244-0032-8 00 metal clamp cable outer diameter 7.3 ±0.5 mm 9.4.12.1 EnDat Cable Pin Assignment Connector Layout Variant 1 (EnDat) Drive Function Color Twisted Pair Motor...

  • Page 61: Resolver Cable Pin Assignment

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 9.4.12.2 Resolver Cable Pin Assignment Connector Layout Variant 2 (Resolver) Drive Function Color Twisted Pair Motor Resolver Cosinus- Pair 1 Resolver Cosinus+ orange Pair 1 Resolver Sinus- green Pair 2 Resolver Sinus+ yellow Pair 2...

  • Page 62: X10: Battery Terminal

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 9.4.13 X10: Battery Terminal Several encoders also then require a supply if the device is not powered. A battery terminal for an external battery is therefore implemented. Function Battery+ Battery Battery+ Battery Page 62...

  • Page 63: Status Leds

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 9.5 Status LEDs 3 status LEDs are located on the front panel of the DIAS-Drive 2000 series, which are used to read the drive states. The LEDs are labeled A1-A3 (Axis 1, Axis 2, Axis 3) 24.09.2021...

  • Page 64: Cable Cross Sections

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES Color Status Frequency Definition blinks 2x blink - Pause - 2x blink ... Error in the Start-up phase Yellow blinks Slow blink Start-up phase Blue blinks Slow blink Firmware update blinks Fast blinking frequency:...

  • Page 65: X30 Bg1 (Power Supply), X31 (Ballast Resistor), X20 (+24 V Supply)

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 Fine-stranded wire, H05(07) V-K (signal) 0.14-1.5 mm with AEH with collar DIN 46 228/4, (power) 0.5-6 mm with AEH with collar DIN 46 228/4, (signal) 0.25-1.5 mm with ferrule according to DIN 46 228/1, (power) 0.5-6 mm...

  • Page 66: X30 Bg2 (Power Supply)

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 9.6.3 X30 BG2 (power supply) Connector type: Weidmüller (1060410000) BVFL 7.62HP/04/180 SN BK BX Terminal range, min. 0.5 mm Terminal range, max. 10 mm Single-wire, min. H05(07) V-U 0.5 mm Single-wire, max. H05(07) V-U 10 mm Multi-strand max.

  • Page 67: X21 (Sto Diagnostic Relay), X22 (Inputs), X23 (Signal Output), X10 (Battery Connector)

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 with AEH with collar DIN 46 228/4, min. 0,25 mm with AEH with collar DIN 46 228/4, max. 16 mm with ferrule according to DIN 46 228/1, min. 0,25 mm with ferrule according to DIN 46 228/1, max.

  • Page 68: Cable Lengths

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 9.7 Cable Lengths The cross sections of the cable depends on the configuration used and must be selected so that the nominal requirements are met. The specified cross sections are based on the standard connectors included with delivery, which must be properly assembled.

  • Page 69: Applicable Cable Types

    The maximum cable length from the first device to the primary bus participants is 100 m. The contacts must be made in compliance with TIA- 568A/B. The appropriate cable configurations can be found on the SIGMATEK homepage. 24.09.2021...

  • Page 70: Dc-Link Circuit

    POWER/AXES & AXES MODULES 9.9.3 DC-link Circuit For the DC-link connection, the DC connection blocks (included with delivery) from SIGMATEK GmbH & Co KG must be used exclusively. DANGER The DC connection block can conduct up to 850 V of current! 9.9.4 Motor cable...

  • Page 71: Configuration And Setting

    DIAS-DRIVE 2000 10 Configuration and Setting The modules of the DIAS-Drive 2000 series are integrated into the design environment LASAL. There, the devices can be configured and linked with control programs. In addition, LASAL has numerous debugging functions the simplify trouble shooting on the machine are available.

  • Page 72: Electrical Configuration

    POWER/AXES & AXES MODULES 11 Electrical Configuration 11.1 Motor Selection With the DIAS-Drive 2000 series, synchronous servo motors can be controlled. The motors must meet the requirements specified in the technical data. INFORMATION During the initial start-up, ensure that the motor parameters are set correctly.

  • Page 73: Supplementary Specifications Encoder

    The following sections describe the electrical installation and wiring of the converter system and are generally based on the modules of the DIAS-Drive 2000 series. Encoders with different designations can have the same identification. The identification is noted in the respective encoder documentation.

  • Page 74: Fuse

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 11.2.1 Fuse The supply line of the devices must be protected with a fuse. The dimensioning of the fuse depends on the application, however, the “Maximum Fuse Protection” specified in the technical data (see chapter 7.7 Expanded MDP 2XXX Specifications)! 11.2.2 Guidelines for Installation and Wiring...

  • Page 75: Protective Earth Connection

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 11.2.3 Protective Earth Connection 24.09.2021 Page 75...

  • Page 76: Protective Earth Connection Between Multiple Modules

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES The connection of the protective earth must be made as follows: The protective earth must have a minimum cross section according to the table. Each protective earth that is not a component of the cable must have a minimum cross section of 4...

  • Page 77: Ground Fault Interrupter

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 INFORMATION On the 1st and last module, 1 protective earth line is always connected by via cable. 11.2.5 Ground Fault Interrupter INFORMATION This product can cause a DC current in the protective ground conductor.

  • Page 78: Shield Connector Clamps

    11.3 Guidelines for Correct EMC Control Cabinet Construction The converters of the DIAS-Drive 2000 series are designed for operation in an industrial environment, in which high electromagnetic noise is expected. Only correct installation ensures safe and disruption-free operation.

  • Page 79: Configuration Of The Control Cabinet

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 11.3.1 Configuration of the Control Cabinet All metal components of the control cabinet (side panels, back walls, top and bottom panels) must have an electrically conductive connection – as flat as possible or over a large number of point-formed screw terminals –...

  • Page 80: Using Cooling Devices

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 11.4 Using Cooling Devices The Servo amplifier functions up to an environmental temperature of 45° C (55° C with reduced power). Under some circumstances, a cooling device is required. INFORMATION Cooling units produce condensation water The important points must...
  • Page 81 POWER/AXES & AXES MODULES DIAS-DRIVE 2000 Cooling device mounted in the top of the control cabinet Cooling device mounted in the cabinet door 24.09.2021 Page 81...

  • Page 82: Pre-Start Check List

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 11.5 Pre-Start Check List The initial start-up must be designed for the machine in which the device is installed. This is the responsibility of the machine builder. All cables connected correctly? Devices secure and tightly screwed down?

  • Page 83: Assembly/Installation

    12 Assembly/Installation This chapter describes the assembly of the multi-converter system and is generally based on the modules of the DIAS-Drive 2000 series. 12.1 Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter 1.3 Contents of Delivery.

  • Page 84: Position Of The Mounting Holes

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES INFORMATION Mounting The machine manufacturer must ensure that the drive is installed using the appropriate tools according to the applicable regulations and in compliance with the safety guidelines, as well as according to the conditions and requirements (e.g. protective...

  • Page 85: Size

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 12.3.2 Size 2 12.3.3 Size 3 12.4 Mounting and Connecting the MDP and MDD Modules Installation begins with the MDP on the left side. The individual modules are mounted on the back wall of the control cabinet with the appropriate screws.
  • Page 86 DIAS-DRIVE 2000 POWER/AXES & AXES MODULES INFORMATION Only An external ballast resistor may be connected to one MDP. The shunt resistor must be disabled on each additional MDP. The parameters are defined via the G-RBAL parameter (see parameter description DIAS- Drive).

  • Page 87: Connecting Dc-Link And Varan

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 12.4.1 Connecting DC-Link and VARAN The VARAN connection with the MDP (VARAN In) is made via cable. VARAN signals are transmitted via the VARAN connectors to the additional MDDs. The DC-link is transmitted according to the same principle. On the MDP, remove the right single DC-link/VARAN connection Remove the double DC-link/VARAN connection from the MDD and use it as a bridge between MDP and MDD.
  • Page 88 DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 1) With the appropriate screwdriver, release the 4 latches by pressing them in and holding them so that the latch does not reengage. After all 4 latches are released, pull the MDFM forward. 2) Place the MDFM straight on until it is latched in.

  • Page 89: Monitoring And Warning Functions

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 13 Monitoring and Warning Functions 13.1 Error Configuration Many errors can be deactivated for debugging and setting purposes. However, it is highly recommended that they be reactivated before restarting normal operation. For the safety of the device and personnel, errors that serve to protect the modules are not turned off.

  • Page 90: Decommissioning And Maintenance

    To do this, interrupt the power supply. 14.3 Exchanging the Fan The DIAS-Drive 2000 series fan is exchangeable. The fan can be removed and exchanged or cleaned by loosening the locking screw (TX10) on the bottom panel. Page 90...

  • Page 91: Forming

    14.4 Forming The DC-link circuit of the DIAS-Drive 2000 series is based on electrolytic capacitors With longer storage times, the oxide layer of the capacitors can be damaged If the device is out of operation or in storage for longer than one year, the DC-link capacitors must be formed. For storage times less than a year, forming is unnecessary.

  • Page 92: Forming Of Capacitors

    3. 2 hours with 75 % nominal voltage 4. 2 hours with 100 % nominal voltage INFORMATION Lifespan If the PDS of the DIAS-Drive 2000 series are in storage longer than 5 years, they should no longer be operated. Page 92 24.09.2021...

  • Page 93: Restarting

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 14.5 Restarting WARNING After triggering a safety function, a user action is normally required. As long as a primary (e.g. application-controlled) automatic reaction occurs, the operator must perform an additional risk analysis. The machine manufacturer must ensure compliance with the requirement in EN 60204- 1:2019 chapter 7.5.

  • Page 94: Transport/Storage

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 15 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.

  • Page 95: Maintenance

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 16 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instructions from chapter 3 Basic Safety Guidelines. Lors de l'entretien et de la maintenance, respectez les consignes de sécurité du chapitre 3 Basic Safety Guidelines.

  • Page 96: Accessories

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 17 Accessories 17.1 Cable Type Key 17.1.1 Motor Cables Article Number Cable Diameter Outer ⌀ Brake Connector Motor cable without Hiperface DSL M200B-15-1-XXX-0-00 4x1.5 mm + 2x0.5 mm 12 mm M200B-15-1-XXX-1-00 4x1.5 mm + 2x0.5 mm...
  • Page 97 POWER/AXES & AXES MODULES DIAS-DRIVE 2000 Standard Cable Lengths XXX Length 1 Meter 3 Meters 5 Meters 10 Meters 15 Meters 20 Meters 25 Meters 30 Meters 24.09.2021 Page 97...

  • Page 98: Encoder Cables

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 17.1.2 Encoder Cables Article Number Encoder Type Outer ⌀ Connector F-R0-200-XXX-0-00 Resolver ca. 6.4 mm F-R0-200-XXX-1-00 Resolver ca. 6.4 mm ytec F-EE-200-XXX-0-00 EnDat ca. 7.8 mm F-EH-200-XXX-0-00 Hipferface ca. 7.8 mm Standard cable lengths XXX...

  • Page 99: Encoder Modules

    POWER/AXES & AXES MODULES DIAS-DRIVE 2000 17.2 Encoder Modules Description Order number MDFM 031 09-83-021 MD feedback module with 3 encoder connections 17.3 Replacement Fan Description Order number Replacement fan for SZ1/2/3 01-270-2144-E3 24.09.2021 Page 99...

  • Page 100: Disposal

    DIAS-DRIVE 2000 POWER/AXES & AXES MODULES 18 Disposal INFORMATION Should you need to dispose of the device, the national electronic scrap regulation must be observed. The device appliance must not be disposed of as household waste. Page 100 24.09.2021...
  • Page 101 POWER/AXES & AXES MODULES DIAS-DRIVE 2000 Changes Chart Change Affected Chapter Note date page(s) 24.09.2021 Page 101...

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