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SIGMATEK S-DIAS DC 064 Instruction Manual

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DC 064
S-DIAS Drive Module
Instruction Manual
Date of creation: 09.01.2025
Version date: 09.01.2025
Article number: 20-014-064-E

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Summary of Contents for SIGMATEK S-DIAS DC 064

  • Page 1 DC 064 S-DIAS Drive Module Instruction Manual Date of creation: 09.01.2025 Version date: 09.01.2025 Article number: 20-014-064-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through...
  • Page 3 S-DIAS DRIVE MODULE DC 064 S-DIAS Drive Module DC 064 1 motor output stage 6 A 1 brake chopper 1 universal encoder feedback 2 enable inputs for STO 1 holding brake 1 motor temperature sensor input The S-DIAS Drive Module DC 064 is used to control a synchronous servo motor/DC motor with +48 V supply voltage and a phase current of up to 6 A.

  • Page 4: Table Of Contents

    DC 064 S-DIAS DRIVE MODULE Table of Contents 1 Introduction 1.1 Target Group/Purpose of this Operating Manual 1.2 Important Reference Documentation 1.3 Contents of Delivery 2 Basic Safety Directives 2.1 Symbols Used 2.2 Disclaimer 2.3 General Safety Directives 2.4 Designated Use 2.5 Software/Training 3 IT Security 4 Standards and Directives...
  • Page 5 S-DIAS DRIVE MODULE DC 064 6.6 Motor Temperature Sensor Input Specifications 6.7 Electrical Requirements 6.8 Miscellaneous 6.9 Environmental Conditions 7 Mechanical Dimensions 8 Connector Layout 8.1 Status LEDs 8.2 Applicable Connectors 8.3 Label Field 9 Wiring 9.1 Wiring Example 9.2 Note 10 Additional Safety Information 10.1 STO 10.2 Function...
  • Page 6 DC 064 S-DIAS DRIVE MODULE 15.1 Service 15.2 Repair 16 Disposal 17 Supported Cycle Times 17.1 Cycle Times below 1 ms (in µs) 17.2 Cycle Times equal to or higher than 1 ms (in ms) Page 4 09.01.2025...

  • Page 7: Introduction

    General knowledge of automation technology is required. Further help and training information, as well as the appropriate accessories can be found on our website www.sigmatek-automation.com. Our support team is happily available to answer your questions. Please see our website for our hotline number and business hours.

  • Page 8: Basic Safety Directives

    DC 064 S-DIAS DRIVE MODULE 2 Basic Safety Directives 2.1 Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes. DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken.
  • Page 9 S-DIAS DRIVE MODULE DC 064 CAUTION Caution indicates that moderate to slight injury can occur, if the specified measures are not taken. To avoid moderate to slight injuries, observe all guidelines. Attention indique une situation dangereuse qui, faute de prendre les mesures adéquates, peut entraîner des blessures assez graves ou légères.

  • Page 10: Disclaimer

    Please thoroughly read the corresponding documents and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.

  • Page 11: General Safety Directives

    Regarding the requirements for Safety and health connected to the use of machines, the manufacturer must perform a risk assessment in accordance with machine directives 2006/42/EG before introducing a machine to the market. Operate the unit with devices and accessories approved by SIGMATEK only. 09.01.2025 Page 9...
  • Page 12 DC 064 S-DIAS DRIVE MODULE CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened! Manipulez l’appareil avec précaution et ne le laissez pas tomber. Empêchez les corps étrangers et les liquides de pénétrer dans l’appareil.

  • Page 13: Designated Use

    S-DIAS DRIVE MODULE DC 064 2.4 Designated Use The Safety functions implemented in the product are designed for use with safety applications in a PLC control and meet the required conditions for safe operation according to SIL 3 in compliance with EN IEC 62061 or EN IEC 61508 and according to PL e / Cat. 4 in compliance with EN ISO 13849-1.

  • Page 14: Software/Training

    DC 064 S-DIAS DRIVE MODULE Non-designated use consists of: any changes made to the module or the use of damaged modules. use of the module inconsistent with the technical margins described in this operating manual or the specifications defined in the technical data. L'utilisation non désignée consiste en: toute modification apportée au module ou l'utilisation des modules endommagés.

  • Page 15: Security

    S-DIAS DRIVE MODULE DC 064 3 IT Security S-DIAS safety modules were developed for integration into a network protected against unauthorized access. For example, the following dangers can affect the network: Unauthorized access Data manipulation and many other IT security violations It is the responsibility of the integrator or operator to carry out a risk analysis of the connections between S-DIAS modules and the integration into the overall infrastructure.

  • Page 16: Standards And Directives

    DC 064 S-DIAS DRIVE MODULE 4 Standards and Directives 4.1 Residual Risks CAUTION The following residual risks for the product must be included in the system integrator's risk assessment: Release of non-environmentally safe substances, emissions and unusual temperatures Hazardous contact voltages Effects of operational electrical, magnetic and electromagnetic fields Possible effects of information technology devices...

  • Page 17: Directives

    2011/65/EU “Restricted use of certain hazardous substances in electrical and electronic equipment” (RoHS Directive) The EU Conformity Declarations are provided on the SIGMATEK website. They can be found in the download area of the respective product. Note: The issue status of the applied standards can be found in the EU declaration of conformity.

  • Page 18: Safety-Relevant Parameters

    DC 064 S-DIAS DRIVE MODULE 4.4 Safety-Relevant Parameters DC 064 Safety parameters SIL 3, PL e / Cat. 4 Safety Function STO PFH = 1.13E-09 (the safety function STO is SFF = 99,86 % supported by the module ONLY for operation as a servo motor MTTF = 3550 years output stage)

  • Page 19: Type Plate

    S-DIAS DRIVE MODULE DC 064 5 Type Plate FS: Safety Version FW: Firmware Version LD: Logic Device Version HW: Hardware Version 09.01.2025 Page 17...

  • Page 20: Technical Data

    DC 064 S-DIAS DRIVE MODULE 6 Technical Data 6.1 Motor Output Stage Specifications Type Servo motor output stage DC motor output stage Operation modes Current regulation PWM control Speed regulation via universal Current regulation encoder interface Position regulation via universal Speed regulation via IxR encoder interface compensation...

  • Page 21: Brake Chopper Specifications

    If multiple S-DIAS Drive Module are driven with one intermediate circuit supply, it is possible to equip only one module with regen braking. The recommended regen resistor (15 Ω/100 W) is available at SIGMATEK under the article number 20-014-061-Z1.

  • Page 22: Universal Encoder Feedback Specifications

    +5 V/0,2 A short-circuit proof With EnDAT2.2, only the reading of the encoder position is supported when the motor output stage is active. ATTENTION: When using SIGMATEK AKM motors with EnDAT encoders, an M-ROFF of 180° is required. Page 20...

  • Page 23: Commutation Search

    S-DIAS DRIVE MODULE DC 064 6.3.1 Commutation Search The DC 064 with incremental encoder runs a commutation search during the enable process, which can take several seconds. If the motor has a brake, it can lead to problems when it allows insufficient play for the increment change required for the commutation search.

  • Page 24: Motor Temperature Sensor Input Specifications

    DC 064 S-DIAS DRIVE MODULE 6.6 Motor Temperature Sensor Input Specifications Number Resistance measurement range 100-2,500 Ω Measurement value 100-2,500 Input resistance > 10 kΩ Typical input current < 0.33 mA Input filter hardware typically 10 Hz low-pass 1 order 6.7 Electrical Requirements Supply voltage +24 V(X4) +18-30 V DC, Class 2...
  • Page 25 S-DIAS DRIVE MODULE DC 064 INFORMATION 1) For USA and Canada: The supply must be limited to: a) max. 5 A at voltages from +0-20 V DC, or b) 100 W at voltages from +20-60 V DC The limiting component (e.g., transformer, power supply or fuse) must be certified by an NRTL (Nationally Recognized Testing Laboratory, e.g.
  • Page 26 DC 064 S-DIAS DRIVE MODULE Page 24 09.01.2025...

  • Page 27: Miscellaneous

    S-DIAS DRIVE MODULE DC 064 6.8 Miscellaneous Article number 20-014-064 Printed circuit board coating Standard designed according to UL Approvals Mission time 20 years 6.9 Environmental Conditions Storage temperature -20 ... +85 °C Environmental temperature 0 ... +50 °C Humidity 0-95 %, non-condensing Installation altitude above sea 0-2000 m without derating...

  • Page 28: Mechanical Dimensions

    DC 064 S-DIAS DRIVE MODULE 7 Mechanical Dimensions Measurements 12.5 x 104 x 72 mm (W x H x D) Page 26 09.01.2025...

  • Page 29: Connector Layout

    S-DIAS DRIVE MODULE DC 064 8 Connector Layout INFORMATION When using incremental encoders with R-signal evaluation, motor temperature monitoring is not possible. When using the motor temperature measurement, bit 15 of parameter A-CME must be set to activate the motor temperature measurement and to provide overtemperature protection of the motor.

  • Page 30: Status Leds

    DC 064 S-DIAS DRIVE MODULE 8.1 Status LEDs Module status green module active no supply available BLINKING (5 Hz) no communication User yellow adjustable by application (e.g. the module LED can be set to blinking through the visualization so that the module is easily found in the control cabinet) BLINKING (2 Hz) BLINKING (4 Hz)

  • Page 31: Applicable Connectors

    S-DIAS DRIVE MODULE DC 064 8.2 Applicable Connectors X1, X2: Weidmüller socket connectors with spring terminals (included in delivery) X3-X5: Phoenix connector plugs with spring terminals (included in delivery) The spring terminals are suited for the connection of ultrasonically compacted (ultrasonically welded) stranded wire.
  • Page 32 DC 064 S-DIAS DRIVE MODULE Weidmüller connector capacity: Stripping length/sleeve length 9 mm Mating direction parallel to the conductor axis or circuit board Conductor cross section rigid H05(07) V-U 0.14-1.5 mm Conductor cross section flexible H05(07) V-K 0.14-1.5 mm Conductor cross section, ultrasonically compacted 0.14-1.5 mm Conductor cross section AWG/kcmil 26-16...

  • Page 33: Label Field

    S-DIAS DRIVE MODULE DC 064 8.3 Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Article number Weidmüller 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Article number Weidmüller 1324380000 09.01.2025 Page 31...

  • Page 34: Wiring

    DC 064 S-DIAS DRIVE MODULE 9 Wiring 9.1 Wiring Example Page 32 09.01.2025...

  • Page 35: Note

    S-DIAS DRIVE MODULE DC 064 9.2 Note The following installation guidelines should be observed: The DIN rail must have an adequate mass connection. The shielding must be connected to a shielding bus. To wire the encoder, a shielded cable is required. The shield must be placed as close as possible before the module.

  • Page 36: Additional Safety Information

    DC 064 S-DIAS DRIVE MODULE 10 Additional Safety Information The Safety function “STO” is an integrated part of the servo motor output stage. It meets all necessary requirements for safe operation in SIL 3 according to EN IEC 62061 or EN IEC 61508 and in compliance with PL e. Cat. 4 in accordance with EN ISO 13849-1. CAUTION The instructions contained in this document must be followed.
  • Page 37 S-DIAS DRIVE MODULE DC 064 CAUTION For your own safety and that of others, the safety modules should be used for their designated purpose only. Non-designated use consists of: any changes made to the module or the use of damaged modules. use of the module inconsistent with the technical margins described in this manual or the speciation's defined in the technical data (see chapter 6 Technical Data).
  • Page 38 DC 064 S-DIAS DRIVE MODULE CAUTION Pour votre propre sécurité et celle des autres, les modules de sécurité ne doivent être utilisés qu’à des fins prévues. Correct EMC installation is also included in the designated use. Une installation CEM correcte est également incluse dans l’utilisation prevue.
  • Page 39 S-DIAS DRIVE MODULE DC 064 DANGER Failure to follow the above safety measures can lead to severe injuries. Only trained personnel are authorized to install the "safe restart lock" STO (Safe Torque off) and set the parameters. All control devices (switches, relays, PLC, etc.) and the control cabinet must meet the requirements for EN ISO 13849.
  • Page 40 DC 064 S-DIAS DRIVE MODULE DANGER Le non-respect des mesures de sécurité ci-dessus peut entraîner des blessures graves. Seul un personnel qualifié est autorisé à installer le "blocage de redémarrage sûr" STO (Safe Torque off) et à régler les parameters. Tous les appareils de commande (interrupteurs, relais, API, etc.) et l'armoire de commande doivent satisfaire aux exigences de la norme EN ISO 13849.

  • Page 41: Sto

    S-DIAS DRIVE MODULE DC 064 10.1 STO The DC 064 supports the safety functions STO (Safe Torque Off) and meets the requirements for Category 4 Performance Level "e" according to EN ISO 13849-1 and SILCL 3 according to EN IEC 62061 or EN IEC 61508. (For DC motors, the safety requirement is not met!) For his purpose, the servo amplifier has two safe inputs ENABLE 1 and ENABLE 2.

  • Page 42: Function Test

    DC 064 S-DIAS DRIVE MODULE 10.3 Function Test The safety function test is required to ensure correct operation. The entire safety circuit must be tested for full functionality. Tests must be performed at the following times: After installation In regular intervals, or at least once a year WARNING If the function test results in an invalid machine status, the error must be found and corrected before the safety function is retested.

  • Page 43: Wiring Examples

    S-DIAS DRIVE MODULE DC 064 11 Wiring Examples In the following sub chapters, wiring examples are provided. It must be ensured that all constructive measures etc. are complied with and applied in order to fulfill the requirements of the category used. 11.1 Performance Level e, Category 4 or SIL 3 - Safety PLC To meet the requirements of category 4, performance Level "e"...
  • Page 44 DC 064 S-DIAS DRIVE MODULE Page 42 09.01.2025...

  • Page 45: Performance Level E, Category 3 Or Sil 3 - Safety Plc

    S-DIAS DRIVE MODULE DC 064 11.2 Performance Level e, Category 3 or SIL 3 - Safety PLC To meet the requirements of safety category 3, performance level "e" for EN ISO 13849-1 and SIL 3 according to EN IEC 62061 or EN IEC 61508, an error-proof output of a safety PLC must be used.
  • Page 46 DC 064 S-DIAS DRIVE MODULE Page 44 09.01.2025...

  • Page 47: Performance Level E, Category 4 Or Sil 3 - Conventional

    S-DIAS DRIVE MODULE DC 064 11.3 Performance Level e, Category 4 or SIL 3 - Conventional To meet the requirements of safety category 4, performance level "e" for EN ISO 13849-1 and SIL 3 according to EN IEC 62061 or EN IEC 61508, the placement of the lines must comply with EN ISO 13849-2, table D.4 (separate placement, prohibiting of error via short circuits between wires) as cross-circuit detection is not possible here.
  • Page 48 DC 064 S-DIAS DRIVE MODULE Page 46 09.01.2025...

  • Page 49: Performance Level E, Category 2 Or Sil 2 - Conventional

    S-DIAS DRIVE MODULE DC 064 11.4 Performance Level e, Category 2 or SIL 2 - Conventional This involves 1-channel wiring, whereby the Enable inputs are tested separately. Here, no cross-circuit detection is possible. 09.01.2025 Page 47...
  • Page 50 DC 064 S-DIAS DRIVE MODULE Page 48 09.01.2025...

  • Page 51: Assembly/Installation

    S-DIAS DRIVE MODULE DC 064 12 Assembly/Installation 12.1 Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter 1.3 Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.

  • Page 52: Mounting

    DC 064 S-DIAS DRIVE MODULE 12.2 Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the modules, a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches.
  • Page 53 S-DIAS DRIVE MODULE DC 064 Recommended minimum distances between the S-DIAS modules and the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) 09.01.2025 Page 51...

  • Page 54: Transport/Storage

    DC 064 S-DIAS DRIVE MODULE 13 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.

  • Page 55: Storage

    S-DIAS DRIVE MODULE DC 064 14 Storage INFORMATION When not in use, store the operating panel according to the storage conditions. See chapter 13 Transport/Storage. During storage, ensure that all protective covers (if available) are placed correctly, so that no contamination, foreign bodies or fluids enter the device.

  • Page 56: Maintenance

    DC 064 S-DIAS DRIVE MODULE 15 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instructions from chapter 2 Basic Safety Directives. Lors de l'entretien et de la maintenance, respectez les consignes de sécurité du chapitre 2 Basic Safety Directives. 15.1 Service This product was constructed for low-maintenance operation.

  • Page 57: Disposal

    S-DIAS DRIVE MODULE DC 064 16 Disposal INFORMATION Should you need to dispose of the device, the national regulations for disposal must be followed. The device appliance must not be disposed of as household waste. 09.01.2025 Page 55...

  • Page 58: Supported Cycle Times

    DC 064 S-DIAS DRIVE MODULE 17 Supported Cycle Times The DC 064 can be accessed via the S-DIAS bus with different bus cycle times. 17.1 Cycle Times below 1 ms (in µs) x = supported 17.2 Cycle Times equal to or higher than 1 ms (in ms) x = supported x = supported Page 56...

  • Page 59: Change History

    S-DIAS DRIVE MODULE DC 064 Change History Change Affected page(s) Chapter Note date 09.01.2025 Page 57...

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