SIGMATEK DIAS-Drive 2000 Drive System Manuals

Manuals and User Guides for SIGMATEK DIAS-Drive 2000 Drive System. We have 2 SIGMATEK DIAS-Drive 2000 Drive System manuals available for free PDF download: Instruction Manual, Operating Manual

SIGMATEK DIAS-Drive 2000 Instruction Manual (165 pages)

Power/Axes & Axes Modules

Brand: SIGMATEK | Category: Control Unit | Size: 4 MB

Size
2
Table of Contents
4
Introduction
11
Target Group/Purpose of this Operating Manual
11
Important Reference Documentation
11
Contents of Delivery
12
General Instructions
13
Abbreviations
13
Brief Descriptions Used
14
Available Models
14
Upon Request
14
Basic Safety Directives
15
Symbols Used
15
Disclaimer
17
General Safety Directives
18
Designated Use
20
Danger Electrical Shock
22
Safety Rules
22
Hot Surface Warning
23
Operation Modes
24
Safe State
25
Safe Position Evaluation
25
Current Evaluation
25
Safe Inputs and Outputs
25
Software/Training
26
Standards and Directives
27
Residual Risks
27
Safety of the Machine or Equipment
28
Directives
28
Norms
28
EU Conformity Declaration
29
Safety-Relevant Parameters
29
Description of Multi-Converter Systems
31
System Components
31
Concept
32
Function Power/Axis Module
33
Function Axis Module
33
Software Function
34
Safety Functions
35
Overview
35
Description of the Safety Functions
37
Stop Functions
37
SS1 - Safe Stop
37
SS2 - Safe Stop
37
STO - Safe Torque off
38
SS1 with Constant Time Delay
40
SS1 with Speed Monitoring
43
SS1 with Deceleration Monitoring
44
SS1 with SBC
45
SS2 with Constant Time Delay
50
SS2 with Speed Monitoring
52
SS2 with Deceleration Monitoring
53
Monitoring Functions
56
SOS - Safe Operation Stop
57
SLA (Safely Limited Acceleration)
61
SMA - Safe Maximum Acceleration
65
SLS - Safely Limited Speed
67
SLS with Activation by Delay Time
67
SLS with Activation by Low Speed
68
SLS with Delay Monitoring
69
SMS - Safe Maximum Speed
73
SLP - Safely Limited Position
75
SLI - Safely Limited Increment
79
SDI - Safe Direction
81
SCA - Safe CAM
85
SSM - Safe Speed Monitor
86
Output Functions Per Axis
87
SBC - Safe Brake Control
88
SBT - Safe Brake Test
89
Wiring Examples Safety
94
Dual Channel Input Mapping
94
Preconditions for Safety Functions
97
Referencing the Position
97
Encoder Verification
97
Technical Data
98
DC-Link Circuit
98
Auxiliary Voltage
98
Axis/Motor Connection
99
Safe/Capture Inputs
99
Signal Output for Cross-Circuit Detection
100
Encoder Interface
101
Expanded MDP 2XXX Specifications
102
Power Supply
102
Ballast Resistance
103
Communication
103
Motor Holding Brake
103
Mechanics
104
Environmental Conditions
105
Miscellaneous
105
Mechanical Dimensions
106
Size
106
Connectors and Cables
108
Size 1 Overview
108
Size 1 Front Interfaces
108
Size 1 Top Interfaces
109
Size 1 Bottom Interfaces (Power/Axis Module)
110
Size 2 Overview
111
Size 2 Front Interfaces
111
Size 2 Top Interfaces
112
Size 2 Bottom Interfaces (Power/Axis Module)
113
Connector Layout
113
X1, X2, X3: Motor Connection
113
Pin Assignment Hiperface DSL Cable
114
Motor Temperature Cable Pin Assignment
114
X30 BG1: Power Supply (MDP 2102)
114
X30 BG1: Power Supply (MDP 2100)
115
X30 BG2: Power Supply (MDP 2200)
115
X31: Ballast Resistance (MDP 210X, MDP 2200)
115
X20: +24 V Supply
116
X21: STO Diagnostic Relays
116
X22: Safe Inputs/Capture Inputs
116
X23: Safe Inputs/Capture Inputs/Clock Signal Outputs
116
VARAN Bus (Industrial Mini I/O)
116
X11, X12 X13: Optional Encoder Module
117
Endat Cable Pin Assignment
118
Resolver Cable Pin Assignment
119
Hiperface Cable Pin Assignment
119
Biss-C Cable Pin Assignment
120
X10: Battery Terminal
120
Status Leds
121
Cable Cross Sections
122
X1, X2, X3 (Motor Connection)
122
X30 BG1 (Power Supply), X31 (Ballast Resistor), X20 (+24 V Supply)
123
X30 BG2 (Power Supply)
124
Connector)
124
Cable Lengths
125
Cable Strain Relief
126
Applicable Cable Types
126
Power Supply
127
Varan
127
DC-Link Circuit
127
Motor Cable
127
Encoder Cables
128
Configuration and Setting
129
Training Opportunities
129
Electrical Configuration
130
Motor Selection
130
Internal
130
With Encoder Interface
130
Supplementary Specifications Encoder
131
Electrical Installation
132
Fuse
132
Guidelines for Installation and Wiring
132
Protective Earth Connection
133
Protective Earth Connection between Multiple Modules
134
Ground Fault Interrupter
135
Shield Connector Clamps
136
Guidelines for Correct EMC Control Cabinet Construction
136
Configuration of the Control Cabinet
137
Wiring
137
Using Cooling Devices
138
Pre-Start Check List
140
Safety
140
Assembly/Installation
142
Check Contents of Delivery
142
Safety Guideline
142
Position of the Mounting Holes
143
Size
143
Mounting and Connecting the MDP and MDD Modules
145
Connecting DC-Link and VARAN
146
Installing Universal Encoder Modules
147
Monitoring and Warning Functions
148
Error Configuration
148
Over Temperature Protection
148
Motor Overload Protection
148
Decommissioning and Maintenance
149
Repairing Individual Devices
149
Maintenance
149
Exchanging the Fan
149
Encoder Exchange
151
Forming
151
Forming of Capacitors
152
Exchange of MDD
153
Restarting
153
Transport/Storage
154
Packaging, Transport and Storage Specifications
154
Maintenance
156
Repair
156
Accessories
157
Cable Type Key
157
Motor Cables
157
Encoder Cables
159
Encoder Modules
160
Replacement Fan
160
Disposal
161

SIGMATEK DIAS-Drive 2000 Operating Manual (101 pages)

Brand: SIGMATEK | Category: Control Unit | Size: 7 MB

Size
2
Table of Contents
4
1 Introduction

10
2 General Instructions

12
- Abbreviations
  12
- Brief Descriptions Used
  13
- Available Models
  13
  - Upon Request
    13
3 Basic Safety Guidelines

14
- Symbols Used
  14
- Disclaimer
  16
- General Safety Guidelines
  17
- Designated Use
  19
- Danger Electrical Shock
  21
  - Safety Rules
    21
- Hot Surface Warning
  22
- Operation Modes
  22
- Safe State
  22
- Safe Inputs and Outputs
  23
- Software/Training
  23
4 Standards and Guidelines

24
- Residual Risks
  24
- Safety of the Machine or Equipment
  25
- Guidelines
  25
  - Norms
    25
  - EU Conformity Declaration
    26
- Safety-Relevant Parameters
  26
5 Description of Multi-Converter Systems

27
- System Components
  27
- Concept
  28
- Function Power/Axis Module
  29
- Function Axis Module
  29
- Software Function
  29
6 Safety Functions

31
- Overview
  31
- Description of the Safety Functions
  32
  - Stop Functions
    32
    
    Safe Torque off (STO)
    32
    
    Safe Stop 1 (SS1)
    33
  - Wiring Examples Safety
    34
7 Technical Data

37
- DC-Link Circuit
  37
- Auxiliary Voltage
  37
- Axis/Motor Connection
  38
- Safe/Capture Inputs
  38
- Signal Output for Cross-Circuit Detection
  38
- Encoder Interface
  39
- Expanded MDP 2XXX Specifications
  40
  - Power Supply
    40
  - Ballast Resistance
    40
- Communication
  41
- Motor Holding Brake
  41
- Mechanics
  41
- Environmental Conditions
  42
- Miscellaneous
  42
8 Mechanical Dimensions

43
- Size
  43
- Size
  45
9 Connectors and Cables

46
- Size 1 Overview
  46
- Size 2 Overview
  49
- Size 3 Overview
  52
- Connector Layout
  54
- X30 BG2: Power Supply (MDP 2200)
  56
- X30 BG3: Power Supply (MDP 2300)
  56
- X31: Ballast Resistance (MDP 210X, MDP 2200, MDP 2300)
  57
- X20: +24 V Supply
  57
- X21: STO Diagnostic Relays
  57
- X22: Safe Inputs/Capture Inputs
  57
- X23: Safe Inputs/Capture Inputs/Clock Signal Outputs
  58
- VARAN Bus (Industrial Mini I/O)
  58
- X11, X12 X13: Optional Encoder Module
  59
- X10: Battery Terminal
  62
- Status Leds
  63
- Cable Cross Sections
  64
- Cable Lengths
  68
- Cable Strain Relief
  68
- Applicable Cable Types
  69
  - Power Supply
    69
  - Varan
    69
  - DC-Link Circuit
    70
    
    Motor Cable
    70
    
    Encoder Cables
    70
10 Configuration and Setting

71
- Training Opportunities
  71
11 Electrical Configuration

72
- Motor Selection
  72
  - Internal
    72
  - With Encoder Interface
    72
  - Supplementary Specifications Encoder
    73
- Electrical Installation
  73
- Guidelines for Correct EMC Control Cabinet Construction
  78
  - Configuration of the Control Cabinet
    79
  - Wiring
    79
- Using Cooling Devices
  80
- Pre-Start Check List
  82
12 Assembly/Installation

83
- Check Contents of Delivery
  83
- Safety Guideline
  83
- Position of the Mounting Holes
  84
  - Size
    84
  - Size
    85
- Mounting and Connecting the MDP and MDD Modules
  85
  - Connecting DC-Link and VARAN
    87
- Installing Universal Encoder Modules
  87
13 Monitoring and Warning Functions

89
- Error Configuration
  89
- Over Temperature Protection
  89
- Motor Overload Protection
  89
14 Decommissioning and Maintenance

90
- Repairing Individual Devices
  90
- Maintenance
  90
- Exchanging the Fan
  90
- Forming
  91
  - Forming of Capacitors
    92
- Restarting
  93
15 Transport/Storage

94
- Packaging, Transport and Storage Specifications
  94
16 Maintenance

95
- Repair
  95
17 Accessories

96
- Cable Type Key
  96
  - Motor Cables
    96
  - Encoder Cables
    98
- Encoder Modules
  99
- Replacement Fan
  99
18 Disposal

100

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Control Unit I/O Systems Touch terminals Control Panel Computer Hardware

More SIGMATEK Manuals

SIGMATEK DIAS-Drive 2000 Drive System Manuals

SIGMATEK DIAS-Drive 2000 Instruction Manual (165 pages)

Table of Contents

SIGMATEK DIAS-Drive 2000 Operating Manual (101 pages)

Table of Contents

1 Introduction

2 General Instructions

3 Basic Safety Guidelines

4 Standards and Guidelines

5 Description of Multi-Converter Systems

6 Safety Functions

7 Technical Data

8 Mechanical Dimensions

9 Connectors and Cables

10 Configuration and Setting

11 Electrical Configuration

12 Assembly/Installation

13 Monitoring and Warning Functions

14 Decommissioning and Maintenance

15 Transport/Storage

16 Maintenance

17 Accessories

18 Disposal

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