Related Manuals for SIGMATEK DC 061-1
Summary of Contents for SIGMATEK DC 061-1
- Page 1 DC 061-1 S-DIAS Axis Module Date of creation: 26.07.2016 Version date: 23.08.2019 Article number: 20-014-061-1E...
- Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi- ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through...
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Page 3: S-Dias Axis Module Dc
1 resolver input 1 holding brake The S-DIAS DC 061-1 axis module is used to control a brushless DC motor with a 48-Volt supply voltage and phase current of up to 6 A. A resolver input is available for position feedback. A 24 V output for con- necting a holding brake is provided. -
Page 4: Table Of Contents
DC 061-1 S-DIAS AXIS MODULE Contents Basic Safety Guidelines ............5 Symbols Used ................5 Disclaimer ..................7 General Safety Guidelines ............8 Technical Data ................ 9 Motor Driver Specifications ............9 Resolver Specifications ............... 9 Enable Inputs Specifications ............9 Holding Brake Specifications ............ - Page 5 S-DIAS AXIS MODULE DC 061-1 Wiring Example ................22 Wiring AKM Motors..............23 5.2.1 Wiring AKM Motors with M23 Round Connectors ......24 5.2.2 Wiring AKM Motors with Molex Connectors ........25 5.2.3 Wiring AKM Motors with Y-Tec ............25 Servo Motor and Encoder Cables ..........
- Page 6 DC 061-1 S-DIAS AXIS MODULE Performance Level d, Category 2 or SIL 2 – Conventional ..39 10 Transport/Storage ..............41 11 Mounting .................42 12 Maintenance ................44 12.1 Maintenance ................44 12.2 Repairs ..................44 13 Disposal ..................44 Page 4 23.08.2019...
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Page 7: Basic Safety Guidelines
S-DIAS AXIS MODULE DC 061-1 Basic Safety Guidelines Symbols Used The following symbols are used in the user documentation for warning and danger mes- sages, as well as informational notes: DANGER Identifies an immediate danger with high risk, which will lead to immediate death or serious injury if not avoided. - Page 8 DC 061-1 S-DIAS AXIS MODULE Provides user tips, informs of special features and identifies especially important information in the text. Fournit des conseils d’utilisation, informe sur les fonctions particulaires et souligne les informations particulièrement importantes dans le texte. Page 6...
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Page 9: Disclaimer
Please thoroughly read the corresponding data sheets, operating instruc- tions and this system handbook before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through non-compliance with these instructions or applicable regulations. The general and special safety instructions described in the following sec- tions, as well as technical regulations, must therefore be observed. -
Page 10: General Safety Guidelines
2006/42/EG guidelines is correct. As long as the machine, with which the with the HGW or BWH should be used does not comply with the guideline, operating this product is prohibited. Operate the unit with devices and accessories approved by SIGMATEK only. CAUTION Handle the device with care and do not drop or let fall. -
Page 11: Technical Data
S-DIAS AXIS MODULE DC 061-1 Technical Data Motor Driver Specifications Type brushless, 4-quadrant regulator with position setting Operating voltage +18-55 V Maximum continuous current Maximum peak current (10 sec) 15 A Overload protection short circuit cutoff temperature monitor I2T monitor... -
Page 12: Holding Brake Specifications
Regen braking must be dimensioned according to the application. For most applications, a 10 Ω/50 W resistor is sufficient. If multiple DC 061-1s are driven with one intermediate circuit supply, it is possible to equip only one module with regen braking. The recommended regen resistor is available at SIGMATEK under the article number 20-014-061-Z1. -
Page 13: Electrical Requirements
S-DIAS AXIS MODULE DC 061-1 Electrical Requirements Power supply +24 V (X4) +18-30 V, Class 2 Current consumption of the load-dependent (holding brake) +24 V supply Supply voltage motor (X2) +18-55 V Switching threshold for motor minimum 18 V maximum 65 V... - Page 14 DC 061-1 S-DIAS AXIS MODULE DC Motor Braking When applying the brake in a servo motor, a generative process can occur whereby the kinetic energy of the motor is converted into electrical energy. The energy of the motor is thereby fed back into the supply of the servo motor output stage;...
- Page 15 S-DIAS AXIS MODULE DC 061-1 23.08.2019 Page 13...
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Page 16: Miscellaneous
DC 061-1 S-DIAS AXIS MODULE Miscellaneous Article number 20-014-061-1 Hardware version Standard UL 508C (E336350) Approvals , CE, TÜV-Austria EG-type-examined Environmental Conditions Storage temperature -20 ... +85 °C Environmental temperature 0 ... +50 °C Humidity 0-95 %, non-condensing Installation altitude above sea... -
Page 17: Mechanical Dimensions
S-DIAS AXIS MODULE DC 061-1 Mechanical Dimensions 23.08.2019 Page 15... -
Page 18: Connector Layout
DC 061-1 S-DIAS AXIS MODULE Connector Layout Baumüller * Both holding brake outputs (BR) are internally connected in parallel. Therewith, the hold- ing brake can be wired optionally to X3 (pin 7-pin 8) or X4 (pin 3-GND). With the layout, and M-ROFF of 270 results. -
Page 19: Kollmorgen
S-DIAS AXIS MODULE DC 061-1 Kollmorgen *Both holding brake outputs (BR) are internally connected in parallel. The holding brake can therewith be optionally connected to X3 (pin 7- Pin 8) or X4 (pin 3-GND). 23.08.2019 Page 17... -
Page 20: Status Leds
DC 061-1 S-DIAS AXIS MODULE Status LEDs Module Status green module active no supply available BLINKING (5 Hz) no communication User yellow can be set from the application (e.g. the module LED can be set to blinking through the visuali-... -
Page 21: Applicable Connectors
S-DIAS AXIS MODULE DC 061-1 Applicable Connectors X1, X2: Weidmüller socket connector with spring terminal (included in delivery) X3, X4: Phoenix connectors with spring terminals (included in delivery) The spring terminals are suitable connecting ultrasonically compacted (ultrasonically weld- ed) strands. - Page 22 DC 061-1 S-DIAS AXIS MODULE IMPORTANT: Le module S-Dias NE PEUT PAS être inséré ou retiré sous tension. Page 20 23.08.2019...
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Page 23: Label Field
S-DIAS AXIS MODULE DC 061-1 Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Weidmüller article number 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Weidmüller article number 1324380000 23.08.2019 Page 21... -
Page 24: Wiring
DC 061-1 S-DIAS AXIS MODULE Wiring Wiring Example Page 22 23.08.2019... -
Page 25: Wiring Akm Motors
S-DIAS AXIS MODULE DC 061-1 Wiring AKM Motors with SIGMATEK resolver and motor cables AKM 23.08.2019 Page 23... -
Page 26: Wiring Akm Motors With M23 Round Connectors
DC 061-1 S-DIAS AXIS MODULE 5.2.1 Wiring AKM Motors with M23 Round Connectors With Holding Brake Length M061E-10-1-015-0-0 1.5 m M061E-10-1-030-0-0 3.0 m M061E-10-1-050-0-0 5.0 m M061E-10-1-100-0-0 10.0 m Without Holding Brake Length M061E-10-0-015-0-0 1.5 m M061E-10-0-030-0-0 3.0 m M061E-10-0-050-0-0 5.0 m... -
Page 27: Wiring Akm Motors With Molex Connectors
S-DIAS AXIS MODULE DC 061-1 5.2.2 Wiring AKM Motors with Molex Connectors With Holding Brake Length M061E-10-1-015-3-0 1.5 m M061E-10-1-030-3-0 3.0 m M061E-10-1-050-3-0 5.0 m M061E-10-1-100-3-0 10.0 m Without Holding Brake Length M061E-10-0-015-3-0 1.5 m M061E-10-0-030-3-0 3.0 m M061E-10-0-050-3-0 5.0 m M061E-10-0-100-3-0 10.0 m... -
Page 28: Servo Motor And Encoder Cables
DC 061-1 S-DIAS AXIS MODULE Servo Motor and Encoder Cables Highly flexible servo motor and encoder cables for use in energy supply chains. The oil- resistant, abrasion- and cut-resistant polyurethane jacket allows use especially in industrial environments. Advantages: UL and CSA approved, halogen-free and cold-resistant. The cables are available in fixed prefabricated lengths. -
Page 29: Encoder Cable (M23 And Y-Tec)
S-DIAS AXIS MODULE DC 061-1 Encoder Cable (M23 and Y-Tec) Cable length X 1.5 m 3.0 m 5.0 m 10.0 m Encoder cable, shielded, assembled on both sides, suitable for drag chains, highly flexible (5 million bending cycles), with round plug on motor side and device connector. -
Page 30: Motor Overload Protection
EN ISO 13849-2:2012 EU Conformity Declaration CE Declaration of Conformity The DC 061-1 complies with the following European directives: • 2006/42/EG “Directive of the European Parliament and of the Council of 17 May 2006 on Machinery and Change to the Directive 95/16/EC”... -
Page 31: Additional Safety Information
DC 061-1 Additional Safety Information The Safety function “STO” is an integrated part of the DC 061-1. It meets all necessary requirements for safe operation in SIL 3 according to EN / IEC 62061 and in compliance with PL e. Cat. 4 in accordance with EN ISO 13849-1. - Page 32 DC 061-1 S-DIAS AXIS MODULE DANGER Failure to observe these precautions may result in serious injury. • Only qualified personnel are authorized to install the "safe restart" STO (Safe Torque off) and set the parameters. • All control devices (switches, relays, PLC, etc.) and the control closet must meet the requirements for EN 13849.
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Page 33: Sto
S-DIAS AXIS MODULE DC 061-1 The DC 061-1 supports the safety functions STO (Safe Torque Off) and meets the require- ments for Category 4 Performance Level "e" according to EN ISO 13849-1 and SILCL 3 according to EN / IEC 62061. -
Page 34: Function Test
DC 061-1 S-DIAS AXIS MODULE Function Test WARNING The safety function test is required to ensure correct operation. The entire safety circuit must be tested for full functionality. Tests must be performed at the following times: • After installation •... -
Page 35: Wiring Examples
S-DIAS AXIS MODULE DC 061-1 Wiring Examples In the following sub chapters, wiring examples are provided. It must be ensured that all constructive measures etc. are complied with and applied in order to fulfill the requirements of the category used. - Page 36 DC 061-1 S-DIAS AXIS MODULE Page 34 23.08.2019...
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Page 37: Performance Level E, Category 3 & Silcl 3 - Safety Plc
S-DIAS AXIS MODULE DC 061-1 Performance Level e, Category 3 & SILCL 3 – Safety PLC To meet the requirements of safety category 3, performance level "e" for EN 13849-1 and SILCL 3 according to EN / IEC 62061, an error-proof output of a safety PLC must be used. - Page 38 DC 061-1 S-DIAS AXIS MODULE Page 36 23.08.2019...
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Page 39: Performance Level E, Category 4 Or Silcl 3 - Conventional
S-DIAS AXIS MODULE DC 061-1 Performance Level e, Category 4 or SILCL 3 – Conventional To meet the requirements of safety category 4, performance level "e" for EN ISO 13849-1 and SILCL 3 according to EN / IEC 62061, the placement of the lines must comply with EN ISO 13849-2, table D.4 (separate placement, prohibiting of error via short circuits between... - Page 40 DC 061-1 S-DIAS AXIS MODULE Page 38 23.08.2019...
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Page 41: Performance Level D, Category 2 Or Sil 2 - Conventional
S-DIAS AXIS MODULE DC 061-1 Performance Level d, Category 2 or SIL 2 – Conventional This involves 1-channel wiring, whereby the Enable inputs are tested separately. Here, no cross-circuit detection is possible. 23.08.2019 Page 39... - Page 42 DC 061-1 S-DIAS AXIS MODULE Page 40 23.08.2019...
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Page 43: 10 Transport/Storage
S-DIAS AXIS MODULE DC 061-1 10 Transport/Storage This device is sensitive electronics. Therefore, during transport as well as during storage, avoid excessive mechanical loads. The same values for moisture and vibration (shock, vibration) must be ob- served for storage and transport as during operation! CAUTION Temperature and humidity fluctuations may occur during transport. -
Page 44: 11 Mounting
DC 061-1 S-DIAS AXIS MODULE 11 Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the modules a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches. - Page 45 S-DIAS AXIS MODULE DC 061-1 Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) 23.08.2019 Page 43...
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Page 46: 12 Maintenance
DC 061-1 S-DIAS AXIS MODULE 12 Maintenance WARNING During maintenance as well as servicing, observe the safety instructions. 12.1 Maintenance This product was constructed for low-maintenance operation. 12.2 Repairs When sent for repair, the panel should be transported in the original pack- aging when possible. - Page 47 S-DIAS AXIS MODULE DC 061-1 Documentation Changes Change date Affected Chapter Note page(s) 06.02.2017 1.6 Electrical Requirements Added warning 19.05.2017 4.1 Wiring example Diagram replaced 17.08.2017 1.8 Environmental Conditions Added operating conditions 3.4 Applicable Connectors Added sleeve length Added info regarding ultrasonically welded strands 18.10.2017...
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