Preface; Job Inspection; Transit Damage Claims; Chiller And Unit Identification - Johnson Controls Frick PowerPac Installation Operation & Maintenance

PREFACE

This manual has been prepared to acquaint the owner and
serviceman with the INSTALLATION, OPERATION, and MAIN-
TEN ANCE procedures as recommended by Johnson Controls-
Frick for PowerPac ™ Chiller Units.
• Dangers resulting from failure to comply with safety pre-
cautions when operating the equipment and performing
maintenance tasks.
• How to start, operate and stop the equipment safely.
• How to respond when problems occur during operation.
• Scheduled maintenance tasks for the equipment and
when/how to carry them out safely.
To prevent accidents, assembly and disassembly of compo-
nents should be carried out by authorized personnel only.
• It is important that the operating personnel familiarize
themselves with the contents of this manual in order to
ensure proper and efficient operation. Johnson Controls
is not liable for damage occurring during the warranty
period where this is attributable to incorrect operation.
For information about the functions of the Quantum­ ­
control panel, communications, specifications, and wiring
diagrams, see publication series 090-020 O, M, CS, and
E90-020 SPC. For information about the functions of the
compressor packages, see publications 070-410 IOM and
070-610 IOM.
It is most important that these units be properly applied to an
adequately controlled refrigeration system. Your authori zed
Johnson Controls-Frick representative should be con sulted
for expert guidance in this determination.
Proper performance and continued satisfaction with these
units is dependent upon:
CORRECT INSTALLATION
PROPER OPERATION
REGULAR, SYSTEMATIC MAINTENANCE
To ensure correct installation and application, the equip ment
must be properly selected and connected to a properly de-
signed and installed system. The Engi neering plans, piping
layouts, etc. must be detailed in accor dance with the best
practices and local codes, such as those outlined in ASHRAE
literature.
A refrigeration compressor is a VAPOR PUMP. To be certain
that it is not being subjected to liquid refriger ant carryover
it is necessary that refriger ant controls are carefully selected
and in good operating condition; that load surges are known
and provisions made for control; and that operating cycles
and de frost ing periods are reasonable.

JOB INSPECTION

Immediately upon delivery examine all crates, boxes and
exposed compressor and com ponent surfaces for dam age.
Unpack all items and check against shipping lists for any
discrepancy. Examine all items for damage in transit.
FRICK POWERPAC
®
INSTALLATION - OPERATION - MAINTENANCE
LX
™
™

TRANSIT DAMAGE CLAIMS

All claims must be made by consignee. This is an ICC re-
quirement. Request immediate inspection by the agent of
the carrier and be sure the proper claim forms are execut ed.
Report damage or shortage claims im mediately to Johnson
Controls-Frick Sales Ad ministration Depart ment, in Waynes-
boro, PA.

CHILLER AND UNIT IDENTIFICATION

Each chiller unit has 2 identifica tion data plates. The unit
data plate containing unit model, serial number and Johnson
Controls-Frick sales order number is mounted on the side of
the compressor base. The compressor data plate contain-
ing compressor model and serial number is mounted on the
compressor body.
NOTE: When inquiring about the compres sor or unit, or
ordering repair parts, provide the MODEL, SERIAL, and
Johnson Controls-Frick SALES ORDER NUMBERS from
these data plates.
PACKAGED CHILLER UNIT
SALES ORDER NUMBER:
MODEL NO:
SERIAL NO:
REFRIGERANT:
PSIG
MAX DESIGN
PRESSURE:
kPa
YEAR
100 CV AVENUE, WAYNESBORO, PA. 17268
PHONE: 717-762-2121
UNIT DATA PLATE
COMPRESSOR DATA PLATE
170.600-IOM (JUN 11)
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