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Emerson PACMOTION VFD Application Note

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Application Note (Syllabus)
GFK-3167B
December 2020
PACM
VFD
OTION
A
N
(S
)
PPLICATION
OTE
YLLABUS

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Summary of Contents for Emerson PACMOTION VFD

  • Page 1 Application Note (Syllabus) GFK-3167B December 2020 PACM OTION PPLICATION YLLABUS...

  • Page 2: Table Of Contents

    7: Using Bluetooth USB or Serial Cable to PACMotion with VFD Suite: ... 8 8: PACMotion Fieldbus Option Modules and Setup ........8 9: PACMotion VFD Fieldbus PDI/PDO Data Map and Addressing ....9 3.10 N 10: PACMotion VFD Complete PDI/PDO Data Map and Addressing ....9 3.11 N...
  • Page 3 7) ....42 LUETOOTH ERIAL ABLE 10.1 Communications to the VFD ................42 Section 11: Serial RS-485 Communications to the VFD ... 49 Section 12: PACMotion VFD Fieldbus Option Modules and Setup ................51 12.1 M /TCP F ...............51 ODBUS IELDBUS...
  • Page 4 ................62 14.1 Complete Address Mapping Modbus/TCP, Modbus RTU, PROFINET ....62 Section 15: PACMotion VFD Demo Case Details (Note 11) ..63 15.1 Quickpanel to CPE100 (Ethernet) and CPE100 to VFD (PROFINET) ......63 15.2 Quickpanel to CPE100 (Ethernet) and CPE100 to VFD (PROFINET) ......64 15.3 PACMotion VFD Demo Case and Factory Reset ...........66...

  • Page 5: Notes For This Syllabus

    Related Documentation For more details on wiring and setup refer to documents: • GFK-3111 PACMotion VFD AC Variable Speed Drive User Guide • GFK-3112 PACMotion VFD AC Variable Speed Drive Advanced User Guide. Revision History Revision Date Description Migrated the document files to the Customer Support site.

  • Page 6: Introduction To Vfd Setup

    PACMotion VFD Syllabus Section 2 GFK-3167B December 2020 Section 2: Introduction to VFD Setup Basic overview for setup and operation of the PACMotion VFD. Signal Wiring Example Figure 1: Signal Wiring Example G, L1, L2, L3 Terminals 1 - 13...

  • Page 7: Io Configuration

    PACMotion VFD Syllabus Section 2 GFK-3167B December 2020 IO Configuration The default configuration for I/O is given here. Refer to GFK-3111 and GFK-3112 for details Figure 2: IO Configuration (Pinout) Introduction to VFD Setup...

  • Page 8: Power Wiring Example

    PACMotion VFD Syllabus Section 2 GFK-3167B December 2020 Power Wiring Example Figure 3: Power wiring and Group 1 Parameters Example (VFD/Motor Setup) Introduction to VFD Setup...

  • Page 9: Pacmotion Vfd Syllabus

    PACMotion VFD Syllabus Section 3 GFK-3167B December 2020 Section 3: PACMotion VFD Syllabus A collection of technical Application Notes and Data 1: Modbus/TCP Ethernet Demo (Demo Case with Modbus/TCP Option Card) Figure 4: CPE100 TO VFD VIA MODBUS/TCP OPTION MODULE WITH QUICKPANEL...

  • Page 10: Note 3: Modbus Rtu Serial Demo (Rs-485 2-Wire) And Modbus/Tcp Demo

    PACMotion VFD Syllabus Section 3 GFK-3167B December 2020 3: Modbus RTU Serial Demo (RS-485 2- wire) and Modbus/TCP Demo Figure 6: Quickpanel Plus or pc w/PME simulator to VFD Built-in Serial Port 4: Modbus/TCP Ethernet Demo Figure 7: Quickpanel Plus or pc w/PME simulator to VFD Modbus/TCP Option Module...

  • Page 11: Note 5: Modbus/Tcp User Defined Function Block Examples

    PACMotion VFD Syllabus Section 3 GFK-3167B December 2020 5: Modbus/TCP User Defined Function Block Examples Figure 8: CPE100 to VFD Modbus/TCP Option Module PDO1 - 4 PDI1 - 4 6: PROFINET User Defined Function Block Examples Figure 9: CPE100 to VFD PROFINET Option Module...

  • Page 12: Note 7: Using Bluetooth Usb Or Serial Cable To Pacmotion With Vfd Suite

    PACMotion VFD Syllabus Section 3 GFK-3167B December 2020 7: Using Bluetooth USB or Serial Cable to PACMotion with VFD Suite: Figure 10: Bluetooth BLE USB Stick 8: PACMotion Fieldbus Option Modules and Setup Figure 11: Fieldbus Option Module Introduction to VFD Setup...

  • Page 13: Note 9: Pacmotion Vfd Fieldbus Pdi/Pdo Data Map And Addressing

    PACMotion VFD Syllabus Section 3 GFK-3167B December 2020 9: PACMotion VFD Fieldbus PDI/PDO Data Map and Addressing Figure 12: PACM VFD F PDI/PDO D OTION IELDBUS AP AND DDRESSING 3.10 10: PACMotion VFD Complete PDI/PDO Data Map and Addressing Use PACMotion_VFD_Address_Map.xlsx available on Customer Portal.

  • Page 14: Note 11: Pacmotion Vfd Demo Case Details

    PACMotion VFD Syllabus Section 3 GFK-3167B December 2020 3.11 11: PACMotion VFD Demo Case Details Introduction to VFD Setup...

  • Page 15: Modbus/Tcp Ethernet Demo (Note 1)

    PACMotion VFD Syllabus Section 4 GFK-3167B December 2020 Section 4: Modbus/TCP Ethernet Demo (Note 1) Figure 13: Modbus/TCP Ethernet Configuration This Demo uses the CPE100 as the Initiating device for Modbus/TCP communications. VFD Parameters 1. Set to the following VFD parameter values:...
  • Page 16 PACMotion VFD Syllabus Section 4 GFK-3167B December 2020 Starting the system 4. As shown in the picture above, connect one ethernet port of the VFD Modbus/TCP option module to the QuickPanel and connect the other ethernet port of the VFD Modbus/TCP option module to the top port of CPE100.
  • Page 17 PACMotion VFD Syllabus Section 4 GFK-3167B December 2020 Drive Parameter Access The Modbus/TCP Interface allows the user to read/write the drive parameters. To perform this function, the user can directly access the parameter. Simply add the parameter number to the Modbus offset of 400000.

  • Page 18: Profinet Controller Demo (Note 2)

    PACMotion VFD Syllabus Section 5 GFK-3167B December 2020 Section 5: PROFINET Controller Demo (Note 2) Figure 14: CPE100 (PROFINET Controller) to VFD PROFINET Slave Demo VFD Settings 1. VFD Parameters must be set to the following values: For help on changing parameters Refer to Manual GFK-3111.

  • Page 19: Vfd I/O Signals

    Safe Torque - Option Module Details 1. To use PROFINET with the VFD a PROFINET Option Module must be installed. The PROFINET option card permits the PACMotion VFD Drive to connect to a PROFINET network. IC866-OC-P PROFINET Option Card for VFD RJ45 Connectors &...

  • Page 20: Bus Specific Technical Data

    3. Connect the VFD PROFINET option module to an available PROFINET port on the CPE100 (the lower 3 ports) and the QuickPanel to the top ethernet port on the CPE100 and power up the devices. This is done inside the official PACMotion VFD Demo case. PROFINET Controller Demo (Note 2)

  • Page 21: Profinet Process Data Exchange

    PACMotion VFD Syllabus Section 5 GFK-3167B December 2020 4. Using a laptop PC with PAC Machine Edition, load in the PAC Machine Edition project: VFD_DEMOCASE_PN_Vx and Download/Run the QuickPanel and CPE100 targets through the front panel ports labeled PROFINET/HMI and PLC.

  • Page 22: Modbus Rtu Serial Demo (Note 3)

    PACMotion VFD Syllabus Section 6 GFK-3167B December 2020 Section 6: M RTU S ODBUS ERIAL Figure 15: Quickpanel Plus or PC w/PME simulator to VFD Built-in Serial Port 1. VFD Parameters must be set to the following values: Parameter Value and Description...
  • Page 23 PACMotion VFD Syllabus Section 6 GFK-3167B December 2020 3. Set the QuickPanel Plus DIP switches for RS-485 2 wire operation. Figure 16: RS-485 2 Wire Operation Modbus RTU Serial Demo (Note 3)
  • Page 24 PACMotion VFD Syllabus Section 6 GFK-3167B December 2020 VFD to QuickPanel COM2 wiring Serial Cables Make a serial cable with the following connections. Be sure to jumper the TXD+/RXD+ and TXD-/RXD- on the QuickPanel for RS-485 two wire operation. Figure 17: QuickPanel COM2 Port...
  • Page 25 PACMotion VFD Syllabus Section 6 GFK-3167B December 2020 5. VFD to Laptop with RS-485 two wiring with a device such as USB Gearmo Model USA:- 482422 Figure 18: Serial connections PC to VFD 6. Connect the VFD to the Modbus Device and power up the devices.

  • Page 26: Modbus Rtu Connection Timeout

    PACMotion VFD Syllabus Section 6 GFK-3167B December 2020 Modbus RTU Process Data Exchange The mapping of Process Data Output/Input to Modbus RTU Registers is shown below. Process Data Word Modbus RTU Register PDO1 300001 PDO2 300002 PDO3 300003 PDO4 300004...

  • Page 27: Modbus /Tcp Demo (Note 4)

    PACMotion VFD Syllabus Section 7 GFK-3167B December 2020 Section 7: /TCP D ODBUS Figure 20: QuickPanel plus or PC w/PME simulator to VFD Modbus/TCP Option Module 192.168.1. 192.168.1. This Demo uses the Quick Panel Plus as the Initiating device for Modbus/TCP communications.
  • Page 28 PACMotion VFD Syllabus Section 7 GFK-3167B December 2020 4. Connect the VFD to the Modbus/TCP Device and power up the devices. 5. Load in the example PAC Machine Edition project: VFD_ModbusTCP_QPPlus12_VerX and Download/Run the QuickPanel or the Laptop in Simulate mode.

  • Page 29: Modbus/Tcp Connection Timeout

    PACMotion VFD Syllabus Section 7 GFK-3167B December 2020 Modbus/TCP Connection Timeout The VFD Fieldbus interface allows the user to set the Communication Loss Timeout and Communication Loss Action values. These parameters are at addresses P5-05 and P5-06 respectively. The Timeout units are 1 = 0.1 sec and the valid range is from 0.0 (disable) to 5.0 seconds.

  • Page 30: User Defined Function Block - Modbus/Tcp (Note 5)

    LOCK Section 8: /TCP (N ODBUS Figure 19: For Use with PACMotion VFD Modbus/TCP Option Module PDI1 - 4 1. Install the Modbus/TCP Option Module in your VFD. Typical Part number IC866-OC-M. 2. The proper IP addresses must be set for your devices to communicate.
  • Page 31 PACMotion VFD Syllabus Section 8 GFK-3167B December 2020 User Defined Function Block – Modbus/TCP (Note 5)
  • Page 32 PACMotion VFD Syllabus Section 8 GFK-3167B December 2020 Choose the XML file named VFD_MBTCP.XML Figure 21: Select the XML File 4. Using the UDFB in your Logic. Insert a CALL statement in your Logic and Double-Click on the Call and choose the UDFB VFD_MBTCP.
  • Page 33 PACMotion VFD Syllabus Section 8 GFK-3167B December 2020 6. This Instance will have created a Structure with all variables needed for the PNS. The Instance VFD1 name is shown as an example below: Figure 24: Instance Has Been Created The Structure of points used in the Instance of this UDFB shown below: Figure 25: Structure of Points used in Instance User Defined Function Block –...
  • Page 34 PACMotion VFD Syllabus Section 8 GFK-3167B December 2020 7. Assign input and output node variables. This UDFB is an example of how the Modbus/TCP functions of the VFD can be controlled/monitored. Each Instance of the UDFB must have a different and unique Instance Name (VFD1 below). Various node names are given to reflect the function they represent.
  • Page 35 PACMotion VFD Syllabus Section 8 GFK-3167B December 2020 8. Starting the system Be sure to set your VFD Parameter P1-12 to 4 for Fieldbus Control. Download the project to your PACSystems Controller. Connect the top Ethernet Port of the CPE100 to the VFD Modbus/TCP option module. Power up the devices and test functionality.
  • Page 36 UNCTION LOCK PROFINET (N Figure 27: For Use with PACMotion VFD PROFINET Option Module 1. Install the PROFINET Slave Option Module in your VFD. Typical Part number IC866-OC-P. 2. The proper GSDML file for this device must be added to your PROFINET Controller in PAC Machine Edition (PME).
  • Page 37 PACMotion VFD Syllabus Section 9 GFK-3167B December 2020 3. The unique PROFINET Name and IP address should be set for each PNS. Be sure your IP address is in the PROFINET Controller (PNC) range and to assign a Reference Variable to each (PNS & PNC) for PNIO_DEV_COMM use later, typical PNS...
  • Page 38 PACMotion VFD Syllabus Section 9 GFK-3167B December 2020 5. PROFINET PNS Configuration in PME: 3 address ranges must be entered for the PNS with similar values to the example below: • %AQ00001 Length 4 Words (slot 1) • %AI00001 Length 4 Words (slot 2) •...
  • Page 39 PACMotion VFD Syllabus Section 9 GFK-3167B December 2020 6. Import the UDFB into PME. The UDFB named VFD_PNS can be added to your PME project with the Import Drawer function of the Toolchest, or the Import Block From File function of the Navigator Program Blocks.
  • Page 40 PACMotion VFD Syllabus Section 9 GFK-3167B December 2020 9. Assign the UDFB Instance name in your Logic. You must assign an Instance name that is unique to the UDFB. Position the cursor on the block and type in the Instance name where the question marks are.

  • Page 41: User Defined Function Block - Profinet (Note 6)

    PACMotion VFD Syllabus Section 9 GFK-3167B December 2020 11. The Structure of points used in the Instance of this UDFB shown below: Figure 36: Structure of Points in Instance User Defined Function Block – PROFINET (Note 6)
  • Page 42 PACMotion VFD Syllabus Section 9 GFK-3167B December 2020 12. Assign input and output node variables. This UDFB is an example of how the PROFINET functions of the VFD can be controlled/monitored. Each Instance of the UDFB must have a different and unique Instance Name (VFD1 below).

  • Page 43: Setting Fieldbus Connection Timeout Preferences

    PACMotion VFD Syllabus Section 9 GFK-3167B December 2020 13. Starting the system Be sure to set your VFD Parameter P1-12 to 4 for Fieldbus Control. You may wish to insert a PNIO_DEV_COMM block (similar to below) to assure your PROFINET Controller and PNS are communicating without issue.

  • Page 44: Profinet Process Data Exchange Map

    PACMotion VFD Syllabus Section 9 GFK-3167B December 2020 PROFINET Process Data Exchange Map The typical mapping of VFD Process Data Output (PDO)/Process Data Input (PDI) to PROFINET Slave Addresses is shown below. Process Data Word Typical CPE Address PDO1 %AI00001...

  • Page 45: Other Modbus/Tcp Udfbs

    PACMotion VFD Syllabus Section 9 GFK-3167B December 2020 Other Modbus/TCP UDFBs These UDFBs can be used similarly to the above UDFB. Nodes will change based on the function. VFD_RD_PARM Used to Read 1 Parameter from the VFD. VFD_WR_PARM Used to Write 1 Parameter to the VFD.

  • Page 46: Section 10: Bluetooth Usb And Serial Cable (Note 7)

    After a few seconds you should see the green, red, and blue LEDs similar to the picture below: Figure 39: Bluetooth BLE USB Stick 2. Start the Emerson PACMotion VFD Studio program. 3. Go to Tools and Select Communications Device menu. 4. Select the connection type = BluetoothStick (BLE).
  • Page 47 PACMotion VFD Syllabus Section 10 GFK-3167B December 2020 5. Select the BLE Interface = Integrated Bluetooth LE. This will be the typical built-in Integrated Bluetooth LE Bluetooth of your laptop. Figure 40: Communication Settings 6. If you need to install an external Bluetooth device such as Bluetooth BLE USB Dongle be sure to use a BLE (Bluetooth Low Energy) device.
  • Page 48 PACMotion VFD Syllabus Section 10 GFK-3167B December 2020 7. Click the Scan button. You should see the VFD BluetoothStick USB device in the list such as below: Figure 42: VFD BlutoothStick Displayed in List 8. Click the small box to select the VFD BluetoothStick device for connection.
  • Page 49 PACMotion VFD Syllabus Section 10 GFK-3167B December 2020 Figure 44: Parameter Tabs 13. Save these parameters to your PC for future use by clicking File-Save Parameter Set As…. 14. Press and hold the red lock button on the USB for approximately 3 seconds (until the yellow LEDs stop flashing).This will unlock the USB.
  • Page 50 PACMotion VFD Syllabus Section 10 GFK-3167B December 2020 10.1.2 VFD Faceplate Parameter Access Call up the VFD Parameter list with the VFD keypad. Press and hold the Navigate key > 2 seconds. Figure 46: Navigate Key You should see the parameters on the VFD faceplate display.
  • Page 51 PACMotion VFD Syllabus Section 10 GFK-3167B December 2020 9. Enter a Target Motor Speed to Run the Drive. 10. Press the button again to Reverse the Motor. 11. Stop the Motor when finished. 12. Disable the Real-Time Monitor when finished.
  • Page 52 PACMotion VFD Syllabus Section 10 GFK-3167B December 2020 4. Click the STOP button to stop the capture. 5. Choose File-Save Scope Data to keep the Captured information. This can also be saved as a CSV file type for analysis. Bluetooth USB and Serial Cable (Note 7)

  • Page 53: Section 11: Serial Rs-485 Communications To The Vfd

    PACMotion VFD Syllabus Section 11 GFK-3167B December 2020 Section 11: Serial RS-485 Communications to the VFD 1. Make sure your PC supports an open USB port and plug in the USB-to-Serial device (typical part number IC855-CABL-USB485). This is wired to connect to the Optibus pins (4 and 5) of the VFD serial.
  • Page 54 PACMotion VFD Syllabus Section 11 GFK-3167B December 2020 2. Click Tools and select Communications Device. Figure 51: Select Communication Device 3. Choose the Wired Serial Interface (RS485/RS232) and the appropriate COMx port number. Figure 52: Connection Type 4. Click the Connect Button.

  • Page 55: Section 12: Pacmotion Vfd Fieldbus Option Modules And Setup

    LED: NS LED: Activity RJ45: P1 LED: Link Labeling: Modbus/TCP RJ45: P2 LED: MS 12.2 Bus Specific Technical Data Baud rate 10/100 Mbaud in full-duplex mode Connection technology 2 × RJ45 PACMotion VFD Fieldbus Option Modules and Setup (Note 8)

  • Page 56: Ip Address Setup

    Ring topologies are not supported. 12.4.1 LEDs The Modbus/TCP option card has two LEDs, designated per Figure 53 as: • NS for Network Status and • MS for Module Status. PACMotion VFD Fieldbus Option Modules and Setup (Note 8)

  • Page 57: Network Status Led

    400003 400004 Modbus Clients may address the first Modbus register as register 300001/400001. This assumes an address offset starting at 1. For Clients that use zero based addressing just subtract 1. PACMotion VFD Fieldbus Option Modules and Setup (Note 8)

  • Page 58: Modbus Tcp Connection Timeout

    **Write to Modbus TCP Register 404132 with the New value = 3600 (scaling in .5 rpm) eg. 6 = 0.1Hz **P1-12 must be = 4 for Write capability into a Parameter. This could be done on the VFD faceplate or with the PACMotion VFD Suite. PACMotion VFD Fieldbus Option Modules and Setup (Note 8)

  • Page 59: Profinet Fieldbus Option Module

    PROFINET F IELDBUS PTION ODULE Option Module Details: PROFINET Option Card for VFD Part Number: IC866-OC-P The PROFINET option card permits the PACMotion VFD Drive to connect to a PROFINET network. RJ45 Connectors & Network Activity LEDs, PROFINET Option Card...

  • Page 60: Section 13: Pdo/Pdi Data Map And Addressing (Note 9)

    PACMotion VFD Syllabus Section 13 GFK-3167B December 2020 Section 13: PDO/PDI Data Map and Addressing (Note 9) VFD Process Data Output (PDO1 - 4) From VFD to Client (Master) The Client will initiate communications and READ this data from the VFD.

  • Page 61: Modbus/Tcp Or Rtu Pdi Data

    PACMotion VFD Syllabus Section 13 GFK-3167B December 2020 PDO2 (Output Frequency - Fixed) Modbus/TCP address: 300002 123 = 12.3 Hz PDO3 (Output Current or P5-12 select) Modbus/TCP address: 300003 105 = 10.5 A PDO4 (Output Torque or P5-08 select) Modbus/TCP address: 300004 33 = 3.3 %...

  • Page 62: Profinet Pdo Data

    PACMotion VFD Syllabus Section 13 GFK-3167B December 2020 Bit 4-7 No Function PDI2 (Frequency Reference) Modbus/TCP address: 400002 500 = 50.0Hz PDI3 (Torque Reference or P5-14 select) Modbus/TCP address: 400003 1000 = 100.0% PDI4 (Fieldbus Ramp or P5-13 to select, P5-07 to Enable) Modbus/TCP address: 400004 60000 = 600.00s...
  • Page 63 PACMotion VFD Syllabus Section 13 GFK-3167B December 2020 Bit 3 0 = Drive Ready (STO Closed), 1 = Drive Inhibit (STO Open) Bit 4 0 = Maintenance Time Not Reached, 1 = Maintenance Time Reached Bit 5 0 = Not in Standby (Sleep), 1 = Standby (Sleep) mode Active...

  • Page 64: Profinet Pdi Data

    PACMotion VFD Syllabus Section 13 GFK-3167B December 2020 Bit 10 MRP enabled (fixed as 1) Bit 11 MRP role (fixed as 0) Bits 12-14 Not Defined Bit 15 1 = Drive Ready to Run PROFINET Slave assigned address: WORD 6 = %AI00006 (Typical)
  • Page 65 PACMotion VFD Syllabus Section 13 GFK-3167B December 2020 PDI1 (Drive Control Word) PROFINET Slave assigned address: %AQ00001 (Typical) Bit 0 0 = Stop the Drive (Disable), 1 = Run the Drive (Enable) Bit 1 0 = Allow Drive to Run, 1 = Enable Drive to Stop with 2nd deceleration ramp (Fast stop request.)

  • Page 66: Section 14: Pacmotion Vfd Data Map And Addressing (Note 10)

    Section 14: PACMotion VFD Data Map and Addressing (Note 10) 14.1 Complete Address Mapping Modbus/TCP, Modbus RTU, PROFINET Demo Case Files: PACMotion_VFD_Address_Map.xlsx To download all demo case files, please visit: https://emerson-mas.force.com/communities/en_US/Documentation/PACMotion-VFD- Syllabus-GFK-3167 PACMotion VFD Data Map and Addressing (Note 10)

  • Page 67: Section 15: Pacmotion Vfd Demo Case Details (Note 11)

    PACMotion VFD Syllabus Section 15 GFK-3167B December 2020 PACMotion VFD Demo Case Details Section 15: (Note 11) 15.1 Quickpanel to CPE100 (Ethernet) and CPE100 to VFD (PROFINET) PACMotion VFD Demo Case Details (Note 11)

  • Page 68: Quickpanel To Cpe100 (Ethernet) And Cpe100 To Vfd (Profinet)

    %Q00002 EP-2218 DI2 - Reverse %Q00003 EP-2218 DI3 - Set Speed to SP1 %AI00001 EP-3164 AQ1 – Speed Feedback for Terminal Strip operation %AQ00001 EP-4164 AI1 – Speed Reference for Terminal Strip operation PACMotion VFD Demo Case Details (Note 11)
  • Page 69 PACMotion VFD Syllabus Section 15 GFK-3167B December 2020 Figure 60: Interconnection and Addressing PACMotion VFD Demo Case Details (Note 11)

  • Page 70: Pacmotion Vfd Demo Case And Factory Reset

    AO2 Output 2 function (DO2 = 24VDC) A file containing these settings can be found in Application Note 7. They can be downloaded using the PACMotion VFD Studio. The file name is: VFD_S2_230V_0.75kW_V2.50_DemoCase.ptl PACMotion VFD Demo Case Details (Note 11)

  • Page 71: General Contact Information

    Note: If the product is purchased through an Authorized Channel Partner, please contact the seller directly for any support. Emerson reserves the right to modify or improve the designs or specifications of the products mentioned in this manual at any time without notice. Emerson does not assume responsibility for the selection, use or maintenance of any product.

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