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Emerson PENBERTHY Installation, Operation And Maintenance Instructions

Emerson PENBERTHY Installation, Operation And Maintenance Instructions

Led illuminator for flat glass gauges, hazardous location

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PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
Before installation, these instructions must be carefully read and understood.

TABLE OF CONTENTS

1. Safety information ......................................... 2
2. Introduction ................................................... 2
2.1 System description ................................. 2
3. Available models ........................................... 2
specifications .......................................... 2
3.2 Approvals ................................................ 3
Emerson.com/FinalControl
4. Inspection ...................................................... 4
5. Installation ..................................................... 4
5.2 Installation of unit to gauge ................... 4
5.3 Electrical installation ............................. 5
6. Operation ....................................................... 6
7. Maintenance .................................................. 6
7.1 Preventative maintenance ..................... 6
7.2 Maintenance procedures ....................... 6
7.3 Troubleshooting ..................................... 6
7.4 Allowable modifications ......................... 6
8.1 Disassembly ........................................... 6
8.2 Reassembly ............................................ 7
9.1 Packaging ............................................... 7
9.2 Storage .................................................... 7
9.3 Transportation ........................................ 7
10. Disposal at end of useful life ........................ 7
11. Warranty ........................................................ 7
12. Telephone assistance ................................... 7
13. Transparent Gauge ....................................... 8
14. Reflex Gauge .................................................. 9
15. TSL/TSM Gauge ........................................... 10
Model structure ............................... 3
Figure 1A LED illuminator exploded view ....... 8
Figure 1B LED illuminator ISO view ................ 8
Figure 1C LED illuminator top view ................. 8
Figure 2A LED illuminator exploded view ....... 9
Figure 2B LED illuminator ISO view ................ 9
Figure 2C LED illuminator top view ................. 9
Figure 3A LED illuminator exploded view ..... 10
Figure 3B LED illuminator ISO view .............. 10
Figure 3C LED illuminator TSL top view ....... 10
Figure 3D LED illuminator TSM top view ...... 10
Figure 4A Wiring installation - General
locations ......................................... 11
Figure 4B Wiring installation - Division
locations ......................................... 12
Figure 4C Wiring installation - ATEX/IECEx
locations ......................................... 13
Figure 5A Control drawing for division
locations ......................................... 14
Figure 5B Control drawing ATEX/IECEx ........ 14
Figure 6A Nameplate - General locations .... 15
Figure 6B Nameplate - Division locations .... 15
Figure 6C Nameplate - ATEX/IECEx .............. 16
Figure 6D Nameplate - LED Illuminator
body - ATEX/IECEx ......................... 16
© 2017 Emerson. All Rights Reserved.
VCIOM-04486-EN 19/10

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  • Page 1: Table Of Contents

    PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS Before installation, these instructions must be carefully read and understood. 4. Inspection ............4 5. Installation ............. 4 5.1 Inspection and cleaning of glass ... 4 5.2 Installation of unit to gauge ....
  • Page 2: Safety Information

    PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 1 SAFETY INFORMATION Power supply: provides intrinsically safe power to the LED illuminator. Power supply is IMPORTANT mounted inside an explosion proof enclosure It is the user's responsibility to ensure that all that is mounted to the illuminator body.
  • Page 3: Approvals

    PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 3.2 Approvals ATEX Approved General location II 2G (Power Supply) UL61010-1/CSA C22.2 No. 61010-1 II 1G (Illuminator) Explosion-proof with intrinsically safe output IECEx Approved Ex d [ia Ga IIC] IIC T4 Gb (Power Supply)
  • Page 4: Inspection

    PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 4 INSPECTION 5.2 Installation of unit to gauge Become familiar with the illuminator SAFETY INSTRUCTIONS components before proceeding with installation. Refer to the exploded parts Exercise care in handling illuminator parts to...
  • Page 5: Electrical Installation

    PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS To assemble the illuminator to a reflex style To assemble the illuminator to a TSL/TSM source. Failure to follow any of these instructions gauge, follow the steps below:...
  • Page 6: Operation

    PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 6 OPERATION 7.3 Troubleshooting 1. Internal or external corrosion could be an Check that all installation procedures indication of a harsh service environment. have been completed. Use only qualified,...
  • Page 7: Reassembly

    PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 8.2 Reassembly 9.3 Transportation Refer to the exploded parts diagram in Since the LED illuminator contains fragile Sections 13-15 for additional reference during parts, care should be taken to ensure that disassembly and reassembly of the illuminator.
  • Page 8: Transparent Gauge

    PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 13 TRANSPARENT GAUGE FIGURE 1A FIGURE 1B LED illuminator exploded view LED Illuminator ISO view SCREW ¼-20 PLATE BRACKET SLIDER BRACKET LED ILLUMINATOR BODY POWER SUPPLY...
  • Page 9: Reflex Gauge

    PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 14 REFLEX GAUGE FIGURE 2A FIGURE 2B LED Illuminator view LED Illuminator ISO view SCREW ¼-20 REFLEX MOUNTING BRACKET SLIDER BRACKET LED ILLUMINATOR BODY POWER SUPPLY...
  • Page 10: Tsl/Tsm Gauge

    PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 15 TSL/TSM GAUGE FIGURE 3A FIGURE 3B LED Illuminator exploded view LED Illuminator ISO view POWER SUPPLY SCREW ¼-20 PLATE BRACKET TSL/TSM MOUNTING BRACKET SLIDER BRACKET...
  • Page 11 PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FIGURE 4A Wiring installation - General locations AC input ¾" Fuse (0216.100MXP, NPT or M20 from Little Fuse) AC input connector (Terminal Block 1) Power supply...
  • Page 12 PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FIGURE 4B Wiring installation - Division locations Fuse (0216.100MXP AC input ¾" NPT from Little Fuse AC input connector Power supply (Terminal Block 1) AC input voltage...
  • Page 13 PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FIGURE 4C Wiring installation - ATEX/IECEx locations AC input M20 Fuse (0216.100MXP, from Little Fuse Power supply AC input connector (Terminal Block 1) AC input voltage...
  • Page 14 PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FIGURE 5A Control drawing for division locations HAZARDOUS AREA NON-HAZARDOUS AREA CLASS I DIV 1 GROUPS B, C, D NON-HAZARDOUS AREA HAZARDOUS AREA FLAME PROOF MOUNTING...
  • Page 15 PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FIGURE 6A Nameplate - General locations FIGURE 6B Nameplate - Division locations...
  • Page 16 Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Penberthy is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co.

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