AMGO Hydraulics 408-P Installation And Service Manual
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AMGO Hydraulics 408-P Installation And Service Manual

Four-post lift
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Original
Four-Post Lift
Model: 408-P

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Summary of Contents for AMGO Hydraulics 408-P

  • Page 1 Original Four-Post Lift Model: 408-P...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ............1 Installation Requirement ................2 Steps of Installation ................4 Exploded View ..................24 Test Run ………..................31 Operation Instruction ................32 Maintenance ..................33 Trouble Shooting ...................34 Scarping of equipment................34...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS 4-POST MODEL 408-P FEATURES · Single point manual safety release. · Four mechanical locking devices, each equipped with both primary and secondly safety locks. · Power-side column can be installed at both side, front or rear.

  • Page 4: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Tape Measure (7.5m) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Pliers   English Spanner (12") Lock Wrench  Socket Head Wrench   Wrench set , 13 , 14 , 15 , 17 , 19...
  • Page 5 Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. The equipment should be unload and transfer by forklift. Fig.3 D.SPECIFICATIONS OF CONCRETE (See Fig. 4) Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling.

  • Page 6: Steps Of Installation

    III. STEPS OF INSTALLATION A. Check the parts before assembly 1. Packaged lift and Hydraulic Power Unit (See Fig. 5) Plastic oil tray Optional Fig. 5 2. Open the outer packing carefully, check the parts according to the shipment list. (See Fig.
  • Page 7 5. Move aside the parts and check the parts according to the shipment parts list (See Fig. 8). Fig. 8 Optional Parts 6. Open the carton of parts and check the parts according to the parts box list (See Fig. 9) Fig.
  • Page 8 Make sure the size is right and base is flat (see Fig. 11). Note: Reserve space front and behind the installation site. Use a carpenter’s chalk line to establish installation layout Fig. 11 MODEL 4400mm 2784mm 5207mm 408-P (173 1/4”) (109 5/8”) (205”)
  • Page 9 C. Install cross beams (See Fig.12, Fig.13) The power-side column need to be installed according to the installed position of the safety lock release handle. Hole towards inside Fig. 12 Fig. 13...
  • Page 10 D. Install the Safety Ladders. 1. Take off the pulley safety cover and unscrew a nut of the safety ladders, and then adjust the four lower nuts to be at the same position. Then install the safety ladder (See Fig. 14). Unscrew A nut of the safety ladders Insert the safety ladder...
  • Page 11 2. Install Safety Ladders (See Fig. 15). This height should be the same for four safety ladders Safety ladder pass through the hole of Fig. 15 the top plate, then tighten the two nuts E. Put the cross beams at the same height and lock on the safety ladder (See Fig.
  • Page 12 F. Install power side platform. 1. Install the power side platform on the cross beams by a fork lift or manual, offset the cross beams to the outside till the pulleys of both platforms can rest into the cross beams’ slots , Install the power side platform and screw up the bolts.
  • Page 13 Instruction: 1). This lift is designed in both side (cross beam A and cross beam B) car in direction, user can install the lift according to the location. Below is the installation for the side of cross beam B car in direction. If choosing the side of cross beam A car in direction, then install the tire stop plate to the other side.
  • Page 14 G. Install offside platform and plastic block, then install the bolts for the platform strengthen plate, check the plumbness of columns with level and adjusting with the shims (See Fig. 19). Install the bolts for the platform strengthen plate Level bar Position the slide blocks along the bent edges of the columns.
  • Page 15 H. Illustration for cable installation 1. Pass through the cables from the platform to the columns according to the number of the cables (See Fig. 20) Install the cylinder connecting plate as shown and pay attention to the direction of unfilled corner Cable installation diagram Fig.
  • Page 16 2. The cable goes through the cross beam to top plate of columns and be screwed with cable nuts (See Fig. 21). Cable pass through top Cable goes between the plate and be screwed big pulley and tension with cable nuts. pulley Fig.
  • Page 17 3. Illustration for platform cables (See Fig. 22). Limit slider ○ Cable ○ Cable ○ ○ Cable Cable ○ ○ Cable Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable M10*120 Hex Bolt Fig.
  • Page 18 I. Install release handle assy. See Fig.23 Noted: Power unit must be installed near the safety release handle. Cross beam B View B Cross beam A Fig. 23 View A Safety lock Safety lock rotated Safety lock connecting assy. device connecting bar According to the above diagram, fix lock release Pass through the connecting bar...
  • Page 19 J. Install power unit and connecting tube (See Fig. 24) Noted: Power unit must be installed near the safety release handle. 1.Install Power unit on the cross beam A Drive- in direction Cross beam B Cross beam A Fig. 24 View A Fixing plate Connecting tube pass...
  • Page 20 Install Power unit on the cross beam B (See Fig. 25) Cross beam B Fig. 25 Car-in direction Fixing plate Connecting tube pass through the fixing plate Fix the connecting tube and the connecting bar for safety device by M8*25 socket bolts...
  • Page 21 K. Install Hydraulic System 1. For power unit attached to the column of cross beam A (See Fig. 26) Note: Oil hoses connected to oil cylinder must be passed above the cable to avoid the oil hose scratched by cable. Oil return hose Oil hose passed Retaine...
  • Page 22 For power unit attached to the column of cross beam B (See Fig. 27) Note: The oil return hose can be adjusted when installation Fig. 27 c、d L. Install Electrical System Connect the power source on the data plate of Power Unit. Note: For the safety of operators, the power wiring must contact the floor well.
  • Page 23 M. Install spring and safety cover of cross beam (See Fig. 29). Fig. 29 N. Install drive-in ramp, optional jack tray and optional plastic oil pans (See Fig. 30) According to the below diagram screw up the M16*30 bolts, then attach the drive-in ramp.
  • Page 24 O. Install Rear wheel stop plates (See Fig. 31) After driving the vehicle on the lift, take off the drive-in ramp, install rear wheel stop plates to the drive-in ramp position. Fig. 31 For optional kits installation. 1. Install optional caster kits (See Fig.
  • Page 25 2. Install optional motor fixing bracket (See Fig. 33, Fig.34). Motor fixing bracket on cross beam B Motor fixing bracket on cross beam A Fig. 34 Fig. 33 P. Fix the anchor bolts 1. Prepare the anchor bolts (See Fig. 35). Spring washer Washer Fig.

  • Page 26: Exploded View

    IV. EXPLODED VIEW Model 408-P Fig. 37...
  • Page 27 PARTS LIST FOR MODEL 408-P Item Part# Description QTY. Note 11410001 Power-side Column 11410002 Offside Column 11410003 Cross Beam A 11410004 Offside Platform 11410005 Power-side Platform 11410006 Cross Beam B 11410007 Drive-in ramp 10209043 Hex Bolt 10209033 Washer 10209005 Self locking Nut...
  • Page 28 Item Part# Description QTY. Note 11410024 Connecting tube 10209032 Socket bolt 10217005 Plastic ball 10209056 Self locking Nut 10410025 Socket bolt 11410026 Safety release handle 11410100 Extension lock release handle 10209004 Rubber ring 10209003 Hex Bolt 10420166 Fitting 10420119 Straight Fitting for cylinder 10410135 Limit block 10410027...
  • Page 29 4.1 CYLINDERS （10410009） Fig.38 Parts For Cylinder Item Part# Description QTY. Note 12-1 11410044 Head Cap 12-2 11440620 Head Cap cover 12-3 10410142 Support Ring 12-4 10410080 Dust Ring 12-5 10410104 Y- Ring 12-6 10201031 O- Ring 12-7 11410046 Bore Weldment 12-8 11410047 Piston Rod...
  • Page 30 4.2 CROSS BEAM （10410003/10410006） Fig.39 Item Part# Description QTY. Note 10206024 Hex Bolt 10206032 Snap Ring 3-2A 10217020 Bronze Bush 10410099 Spring 11410031 Connecting bar for safety lock 10206023 Self locking Nut 11410032 Safety lock rotated device assy. 11410033 Connecting bar assy. for safety lock 11420041A Pulley Pin 10420132A...
  • Page 31 4.3 Manual Power Unit （071104） 220V/60HZ/Single Phase Fig. 40...
  • Page 32 Item Part# Description QTY. Note 81400180 Rubber Pad 81400130 Start Capacitor 81400088 Run Capacitor 10420148 Cup Head bolt with washer 81400066 Capacitor cover 81400363 Motor Connecting Shaft 090101 Manifold block 10209149 Lock washer 81400276 Iron Plug 81400259 Rubber Plug 85090142 Socket Bolt 81400280 Gear Pump...

  • Page 33: Test Run

    Illustration of hydraulic valve for hydraulic power unit Oil return port Relief valve Release valve Throttle Check valve Oil outlet valve Handle for relief valve Fig. 41 V. TEST RUN Fill the reservoir with Hydraulic Oil (Note: In consideration of Power Unit’s durability，please use Hydraulic Oil 46#).

  • Page 34: Operation Instruction

    6. After finishing the above adjustment, test running the lift with load. Run the lift with platforms in low position first, make sure the platforms can rise and lower synchronously and the safety device can lock and release synchronously. And then test run the lift to the top completely.

  • Page 35: Maintenance

    safety release handle, make sure the safety device released, press the release valve handle by the other hand, then the lift starts being lowered automatically. 3. Drive away the vehicle when the lift is lowered to the lowest position. Take off the rear wheel stop plates and install drive-in ramp, then left the lift.

  • Page 36: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1.Replace button 2.Wiring connections are not in good 2.Repair all wiring connections Motor does condition not run 3. Motor burned out 3.Repair or replace motor 4. AC contactor burned out 4.Replace AC contactor 1.Motor runs in reverse rotation 1.Reverse two power wire...
  • Page 37 AMGO HYDRAULIC CORPORA 1931 Joe Rogers Blvd, Manning, South Carolina, Zip:29102 Tel: (803) 505-6410 fax: (803) 505-6410 服 Manual No.：72247201 Revision Date: 2019/12...

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