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AMGO Hydraulics 409-HP Installation And Service Manual

Four post parking lift
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FOUR POST PARKING LIFT
Cargo Claims
If there is any missing or damaged
product during transportation, the
buyer must notate on the shipping
paperwork or refuse the shipment.
NOTATE ALL DAMAGE OR REFUSE
DAMAGED SHIPMENT!
Model: 409-HP
△
DANGER
!
Read the entire contents of this manual before
using this product. Failure to follow instructions
and safety precautions could result in serious
injury or even death. Make sure all other
operators also read this manual. Keep this
manual near the machine so that it can be seen
by all users. By proceeding with installation and
operation, you agree that you are fully
understand the contents of this manual and take
full responsibility for the use of the product.

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Summary of Contents for AMGO Hydraulics 409-HP

  • Page 1 FOUR POST PARKING LIFT Model: 409-HP △ DANGER Read the entire contents of this manual before using this product. Failure to follow instructions and safety precautions could result in serious Cargo Claims injury or even death. Make sure all other operators also read this manual.

  • Page 2: Table Of Contents

    CONTENTS PROFILE ..........................1 IMPORTANT SAFETY INSTRUCTIONS ................ 2 I. PRODUCT FEATURES AND SPECIFICATIONS ............ 5 II. STORAGE AND INSTALLATION REQUIREMENT ..........7 III. INSTALLATION STEPS ................... 9 IV. EXPLODED VIEW ...................... 30 V. TEST RUN ........................35 VI. OPERATION INSTRUCTIONS ................36 VII.

  • Page 3: Profile

    PROFILE This installation and service manual is specially prepared for you. Your new lift is the product of over a decade of continuous research, testing and development and is the most technologically advanced lift on the market today. Please make sure to read through this manual before operating the lift. Record the information on the nameplate label here: Model No.:___________________ Serial No.:___________________...

  • Page 4: Safety Warning Label

    SAFETY WARNING LABEL Fig.1...

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS In order to properly maintain your product and ensure operator safety, it is the responsibility of the product owner to read and follow these instructions! 1. Ensure product installation full complies with all applicable local and national rules, ordinances and regulations;...
  • Page 6 proper lubrication and maintenance procedures according to the manual. Keep handles or buttons clean, dry, and free of oil; 17. Stay alert. Use common sense to observe what you are doing and stay alert; 18. Check for damaged parts. Check for adjustments to moving parts, damage to parts, or anything that may affect their operation.

  • Page 7: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS 409-HP FEATURES · Single-cylinder drive and cable transmission. · Single-point manual safety release enhances the convenience and reliability of descent operations. · Both automatic mechanical primary safety device and cable-slack secondary safety device are equipped for enhanced security.
  • Page 8 Length (Inc. ( Without between width Height height Ramps) Ramps) posts 84 1/2” 87 3/4” 9000lbs 119 1/8” 109 1/2” 409-HP 238 1/8” 204 3/4” Motor Drive Width Overall Min. Max. height Max. Locking height Outside edge of Through between height...

  • Page 9: Storage And Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED Rotary Hammer Drill (Φ19) Carpenter’s Chalk Screw Sets Hammer Level Bar Tape Measure (7.5m) Adjustable Spanner (12") Pliers Wrench set Lock wrench , 13 , 14 , 15 , 17 , 19 , 24 , 30 ...
  • Page 10 B. Equipment storage and installation requirements. 1．Store the equipment in a dry, non-moldy, non-flammable environment. 2．The lift is generally approved for indoor installation and use. If need outdoor installation, the optional motor protect cover is required. (Kits No.: 40810) 3．When installing the device, take safety precautions according to the instructions to avoid device damage.

  • Page 11: Installation Steps

    E. POWER SUPPLY 1. You are required to use a licensed and qualified electrician for the installation process. 2. The power supply capacity must be more than 3.0HP, with a cord larger than 12AWG, and must be properly grounded. △ DANGER All electrical wiring must be performed by a licensed and certified electrician.
  • Page 12 △ CAUTION Installing the lift on a surface with slopes more than 3° could lead to injury or even death. This lift is designed for installation on a flat and level surface only. (Defined as no more than 10mm difference over the installation area). If the floor cannot be leveled, consider changing installation locations.
  • Page 13 4. Loose the screws of the upper package stand, take off the off side platform, take out the parts inside the power side platform, then remove the package stand. 5. Move aside all the parts to the installation position and check the parts according to the parts list (See Fig.
  • Page 14 Use a carpenter’s chalk line to establish installation layout (see Fig 14) . Place the posts according to the installation dimension. Note: Reserve space front and behind the installation site. Use a carpenter’s chalk line to establish installation layout Fig.14 MODEL 409-HP 204 11/16” 119 1/8” 236 13/16”...
  • Page 15 D. Install cross beams (See Fig.15, Fig.16). Make sure the rotation device of cross beam is close to the power side column (include 4-φ10 holes). cross beam B window towards inward Fig.15 cross beam A Fig.16...
  • Page 16 E. Install the Safety ladders 1. Take off the cross beam protective cover and remove one nut of the safety ladder, adjust the other nuts of four safety ladders to be at the same position. Then install the safety ladders (See Fig.
  • Page 17 2. Install safety ladders (See Fig. 18). This height for four threaded rod of safety ladders should be the same. Fig. 18 Safety ladder across the hole of the top plate, then tighten the two nuts F. Put the cross beams at the same height and lock on the safety ladder (See Fig.
  • Page 18 G. Install power side platform. 1. Install the power side platform on the cross beams by a forklift or manually, offset the cross beams leaning outward until the pulleys of both platforms can enter into the cross beam windows , align holes on the power side platform and cross beam, then screw up (See Fig.20) the bolts.
  • Page 19 Install connecting bolts of tire stop and platforms: Tighten cross beam B and platform with round head socket bolts, tighten tighten cross beam A, platform and tire stop plate with hex bolts. (Note: Tire stop plate should be installed at the front direction. Hex bolts are used for tire stop plate, and the round head socket bolts are for the other side), See Fig.21 Notice:...
  • Page 20 H. Install offside platform and limit slider (See Fig. 22). M12*20 Hex bolt with lock washer and flat washer Apply the same installation method to off side platform as used for power side platform. Install platform strengthened connecting bolts. Power side column Pass the slide block along the bend edges of column to the gap between column and cross beam.
  • Page 21 I. Install safety device connecting rod, release handle and coupling sleeve. 36 Coupling sleeve 37 Connecting rod Install safety device connecting rod and release handle, see fig 23 Cross beam B Illustrated diagram of safety device Power side column Cross beam A cross beam B cross beam A Safety device...
  • Page 22 ⑤ Install extended release handle and pull rope Install coupling sleeve 2.1, Coupling sleeve installation illustration when power side column is in the position as shown below. See fig 24. cross beam B cross beam B cross beam A Power side platform cross beam A Power side column View from the...
  • Page 23 2.2, Coupling sleeve installation illustration when power side column is in the position as shown below. See fig 25 cross beam B cross beam B cross beam A cross beam A Power side column View from the bottom Power side platform Retaining plate ①...
  • Page 24 Power side column Pay attention to the notch direction of cable connecting board. Don’t install in wrong direction . Cable installation diagram Fig. 26 ○ ○ ○ ○ Cable 409-HP Length 136'' 394 1/2'' 198 5/8'' 332 1/16'' (inc. cable fitting)
  • Page 25 2. Pass The cables through the cross beam to top plate of columns and screw with cable nuts (See Fig. 27). Cable goes between the cross beam pulley and tension pulley Cable pass through top plate and be screwed with cable nuts. Power side column Fig.
  • Page 26 3. The sketched overview of cables finally installed under platform. (See Fig. 28). ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable Cable ○ ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable Socket Bolt M10*120 Fig.
  • Page 27 4. Install tension spring and cross beam protective cover. (See Fig. 29). 3-18 3-17 Fig. 29 Install power unit Fixing the motor installing plate to the power side column. And install the power unit to the installing plate. See fig 30. Power side column cross beam A cross beam B...
  • Page 28 Install Hydraulic System 1. For power unit installed to the column that connected to cross beam A (See Fig. 31) Note: Oil hoses connected to oil cylinder must be passed above the cable and cylinder inlet port should be upward a little to avoid the oil hose scratched by cable. Oil return hose is Cylinder inlet port upward Retainer...
  • Page 29 M. Install the anchor bolts. Check the plumbness of columns with leveling instrument and adjusting with the shims. Level Bar Fig. 32 2. Prepare the anchor bolts (See Fig. 33). Flat Lock washer washer Fig. 33 3. Use the prescribed rotary hammer drill, drill all the anchor holes and install the anchor bolts and tighten all nuts.
  • Page 30 N. Install foldable drive-in ramp ass., jack tray and plastic oil tray. Install the M16*30 bolts into the cross beam according to the below diagram, then hang the 4 units foldable drive-in ramps assy. on the bolts. See fig 35. 66 (optional kits) 67 (optional kits) Install the M16*30 bolts to...
  • Page 31 Parts List of foldable drive-in ramps assembly (1104233003C) Part Number Description 1104233003A Foldable drive-in ramps #1 1104233004A Foldable drive-in ramps #2 1104543021 Connect pin 10209010 φ10 Clip ring O. Install Electrical System Connect the power source according to the data plate of Motor. Note: For the safety of operators, the power wiring must contact the floor well.

  • Page 32: Exploded View

    IV. EXPLODED VIEW Model 409-HP Fig. 38...
  • Page 33 PARTS LIST FOR MODEL 409-HP Item Part# Description Qty. 11410074-02 Power side column 11410075-02 Off side column 11410050-01 cross beam A 11410076-02 Off side platform 11410077A-03 Power side Platform 11410053-01 cross beam B 1104233003C Foldable Drive-in ramp 11420022A-01 Pulley Pin...
  • Page 34 Item Part# Description Qty. 1004554006 Pull rope 1004574020 Socket Bolt M8*25 (include lock washer) 10410171-02 ① Sync cable assy. φ3/8” x 136” 10410172-02 ② Sync cable assy. φ3/8” x 394 1/2” ③ Sync cable assy. φ 3/8” x 198 5/8” 10410170-02 10410169-02 ④...
  • Page 35 4.1 CYLINDERS EXPLODED VIEW 17-1 17-2 17-3 17-4 17-5 17-6 17-7 17-8 17-9 17-10 Fig. 39 Parts List Item Part# Description Qty. 17-1 10420059 Dust Ring 17-2 1004016001 Y- Ring 17-3 11410082-01 Head Cap 17-4 10410083 O- Ring 17-5 11410078-01 Bore Weldment 17-6 11410079-01...
  • Page 36 4.2 CROSS BEAM EXPLODED VIEW 3-24 3-22 3-23 3-20 3-10 3-13 3-21 3-12 3-17 3-11 3-15 3-16 3-18 3-19 3-14 Fig.40 Item Part# Description Qty. 10206032 Clip ring φ25 1004574013 Hex bot M8*20 (include flat washer, nylok nut) 11410063-01 Safety device connecting rod 1104572003A Rotation Device 11410064-01...

  • Page 37: Test Run

    Illustration of hydraulic valve for power unit Oil return port Relief Release valve valve Check valve Throttle Oil outlet valve Release handle Fig.41 V. TEST RUN 1. Fill the oil tank with around 11L hydraulic oil (in order to ensure the service life of the hydraulic system and ensure the best condition of the equipment, please fill in #46 high-quality anti-wear hydraulic oil).

  • Page 38: Operation Instructions

    Circuit Diagram of Hydraulic System 1. Filter 2. Gear pump 3.Check valve 4. Relief Valve 5. Motor 6. Throttle Valve Release Valve 8. Cylinder For Four-post lift Fig.42 VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of site near the lift; 2.

  • Page 39: Maintenance Schedule

    2. Push power unit UP button to raise the lift 3-5 seconds, then the safety lock is out of lock status. Pull the release handle, make sure the safety lock released, press the power unit release handle, the lift will start to lower. 3.

  • Page 40: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start Button does not work 1.Replace start button 2.Wiring connections are not in good 2.Repair all wiring connections Motor does condition not run 3. Motor burned out 3.Repair or replace motor 4. AC contactor burned out 4.Replace AC contactor 1.

  • Page 41: Ix.car Lift Safety Tips

    IX. CAR LIFT SAFETY TIPS Put this safety tips in a place where you can always alert the operator. Please reference to the lift manufacturer’s manual for specific information about the lift. 1. Check the lift daily. If the machine breaks down or has damaged parts, do not operate, and use original equipment parts to repair.
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