Grounding of the Industrial PC .................. 31 4.3.2 Connecting cables and power supply ................ 32 Switching the Industrial PC on and off..................... 33 5 Beckhoff Device Manager ........................ 34 6 Decommissioning............................ 37 Disconnecting the power supply and cables ................... 37 Disassembly and disposal ....................... 38 7 Maintenance ............................. 39...
Page 4
Table of contents 7.2.1 Replacing the battery....................... 42 7.2.2 Replacing the storage media ................... 43 7.2.3 Replacing the fan...................... 44 8 Troubleshooting ............................ 46 9 Technical data............................ 47 10 Appendix .............................. 48 10.1 Service and support......................... 48 10.2 Approvals............................ 49 Version: 2.0 C6032...
Exclusion of liability Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the devices outside the documented operating conditions. Description of safety symbols The following safety symbols are used in these operating instructions.
• the operating instructions are in good condition and complete, and always available for reference at the location where the products are used. C6032 Version: 2.0...
Product overview Product overview The C6032 Industrial PC is part of the series of ultra-compact Industrial PCs for space-saving control cabinet installation. It is a high-performance device with a modular design. The second board level for modular interface and function extensions enables adaptation to specific applications and requirements. Various compact PCIe modules are available as ordering options for this.
Product overview Structure Fig. 1: C6032_Structure – basic configuration Table 1: Key - C6032 structure Component Description Protective conductor connection Low-resistance protective earthing and functional earthing of the Industrial PC Power supply (X101) Connection of the power supply and external wiring of the Industrial...
The plug for the power supply is specified for 8 A and can accommodate cable cross-sections of up to 1.5 mm . The plug is included in the delivery. If you need a replacement connector, please contact your Beckhoff service team, quoting the order identifier C9900-P943 (see Chapter 10.1 Service and support). Version: 2.0 C6032...
3.2.2 Ethernet RJ45 In the C6032, four Gigabit LAN connections (X102-X105) are realized with two standard connectors, each with two connections. The Ethernet standards 100Base-T and 1000Base-T enable connection of corresponding network components with data rates of 100/1000 Mbit/s. The required speed is selected automatically.
USB C USB D Fig. 4: C6032_USB interface pin numbering Table 5: USB interface pin assignment Connection Typical assignment Shell Shield Drain Wire VBUS White Green Black StdA_SSRX - Blue StdA_SSRX + Yellow GND_DRAIN StdA_SSTX - Purple StdA_SSTX + Orange Version: 2.0 C6032...
The Industrial PC has two DisplayPorts (X110, X111) that enable connection of devices with DisplayPort. It facilitates transfer of image signals. In addition, DVI signals can be transferred via an adapter. Please order it from your Beckhoff sales team, quoting order identifier C9900-Z468 adapter cable DisplayPort to DVI, 40 cm.
The module requires Windows Embedded Standard 7, Windows 7 or Windows 10. Fig. 6: C6032_USB interface pin numbering Table 7: USB interface pin assignment Connection Typical assignment Shell Shield Drain Wire VBUS White Green Black StdA_SSRX - Blue StdA_SSRX + Yellow GND_DRAIN StdA_SSTX - Purple StdA_SSTX + Orange Version: 2.0 C6032...
The LED on the right indicates the speed of the data transfer. If the speed is 10 Mbit/s, the LED is not lit. At 100 Mbit/s the LED lights up orange, at 1000 Mbit/s it lights up green. C6032 Version: 2.0...
6 7 8 9 Fig. 8: C6032_RS232 pin numbering Table 9: RS232 pin assignment Signal Type Description Signal in Receive Data Signal out Transmit Data Ground Ground Signal out Request to Send Signal in Clear to Send Signal in Ring Indicator Version: 2.0 C6032...
Data-In - Receive 422 On delivery the interface is configured as a full duplex endpoint as standard – see table below. Table 11: RS422 standard configuration Function Status Echo Auto send Always send Auto receive Always receive Termination C6032 Version: 2.0...
Pins 2 and 3 (data +) and pins 7 and 8 (data -) must be connected. On delivery the interface is configured as a half-duplex endpoint without echo as standard – see table below. Table 13: RS485 standard configuration Function Status Echo Auto send Always send Auto receive Always receive Termination Version: 2.0 C6032...
An operating panel with CP-Link 4 interface and an Industrial PC can be connected at a distance of up to 100 m. The CP-Link 4 technology is supported by the Beckhoff multi-touch Panel series CP29xx-0010 (built-in devices) and CP39xx-0010 (mounting arm devices).
Panel remains unused. Fig. 14 shows the wiring with the CU8803-0000. Fig. 14: C6032_CP-Link 4, CU8803 Status LEDs The Industrial PC has four status LEDs: UPS-OCT, PWR, HDD, TC. They provide information on the following aspects: • the transmission quality of the UPS-OCT signals Version: 2.0 C6032...
Moderate signal quality Green Steadily lit Good signal quality Steadily lit Poor signal quality 3.4.2 PWR LED The PWR (power) LED indicates the status of the power controller. The colors and flashing intervals have the following meanings: C6032 Version: 2.0...
Flashing Checksum error during the I2C transmission in the bootloader Cyan Flashing (2 s) contact Beckhoff Service 3.4.3 HDD LED The HDD LED indicates the activity of the storage medium. The colors and flashing intervals have the following meanings: Table 17: Meaning of the HDD LED...
The name plate provides information on the equipment fitted to the Industrial PC. xxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx Fig. 16: C6032 _Name plate example Table 19: Key - C6032 name plate Description Manufacturer, including address Model: The last four digits indicate the device generation. Serial number (BTN) Date of manufacture...
4. Check the contents for visible shipping damage. 5. In case of discrepancies between the package contents and the order, or in case of transport damage, please inform Beckhoff Service (see Chapter 10.1 Service and support [} 48]). Version: 2.0 C6032...
Commissioning Installation in the control cabinet The C6032 Industrial PC is designed for installation in control cabinets in machine and plant technology. Please observe the environmental conditions prescribed for the operation (see Chapter 9 Technical data [} 47]). Using different mounting plates, you can align the cable entry based on the application requirements.
PC as required to align the connections in the control cabinet. You have the following mounting options, which are shown in Fig. 19: • Connections point upwards (A) • Connections point downwards (B) • Connections point to the right (C) • Connections point to the left (D) Version: 2.0 C6032...
1. 63.1 Ø 4,2 39.1 Fig. 20: C6032 _Mounting plate narrow side Fig. 21 shows the dimensions using the mounting option with the connections pointing to the right with mounting plate 2 as an example. Ø 4,2 Fig. 21: C6032 _Mounting plate side panel Version: 2.0...
After you have drilled the holes for the fastening screws in the control cabinet, you can mount the Industrial PC in the control cabinet with mounting plates 1 or 2. Fig. 22: C6032 _Mounting plates for control cabinet installation To install the Industrial PC in the control cabinet, follow the steps below: 1.
Set "PE" and "0 V" (24 V power supply) to the same potential (connected in the control cabinet). Connected devices that have their own power supply must have the same potential for "PE" and "GND" as the Industrial PC system (no potential difference). 230 V 24 V Grounding busbar Fig. 23: C6032 _Wiring example Version: 2.0 C6032...
The EMC of the device is improved by functional earthing. You also establish the functional earthing by connecting the PE protective conductor connection to the central grounding point of the control cabinet panel in which the PC is installed. C6032 Version: 2.0...
3. Plug the power cable into the four-pin voltage connector of the Industrial PC. 4. Fasten the power cable to the power plug of the Industrial PC. 5. Connect the PC to your external 24 V power supply. 6. Switch on the 24 V power supply. Version: 2.0 C6032...
When you switch on the Industrial PC for the first time, the pre-installed operating system (optional) will be started. For any additional hardware you have connected, you have to install the drivers yourself afterwards. In addition, the Beckhoff Device Manager starts automatically. The Device Manager is a software from Beckhoff that supports you in configuring the PC.
• User name: Administrator • Password: 1 You also have the option of using the Beckhoff Device Manager to configure the Industrial PC remotely via a web browser. More detailed information is available in the Beckhoff Device Manager manual. First start Beckhoff Device Manager When your Industrial PC is booted for the first time, the Beckhoff Device Manager also starts automatically for the first time.
To start the Beckhoff Device Manager manually, proceed as follows: 1. Open a web browser on the host PC. 2. Enter the IP address or the host name of the Industrial PC in the web browser to start the Beckhoff Device Manager.
Beckhoff Device Manager Table 21: Password generation Procedure Example Start with one or two sentences. Complex passwords are more secure Remove the spaces. Complexpasswordsaremoresecure Abbreviate words or remove all vowels. Cmplxpsswrdsrmrscr Insert numbers and special characters to extend the Cmplxpsswrdsrmrscr#529954# password.
To disconnect the cables from the Industrial PC, proceed as follows: 1. Make a note of the wiring configuration, if you wish to restore it with another device. 2. Disconnect all data transfer cables from the Industrial PC. 3. Finally, disconnect the grounding strap. C6032 Version: 2.0...
3. Remove the PC from the control cabinet. ð You have successfully disassembled the PC. Fig. 26: C6032 _Position of the fastening screws Disposal of the Industrial PC Be sure to observe the national electronic scrap regulations when disposing of the Industrial PC.
Repair Only the manufacturer may repair the device. If a repair should be necessary, contact Beckhoff Service (see Chapter 10.1 Service and support). Cleaning...
NOTE Use of incorrect spare parts The use of spare parts not ordered from Beckhoff Service can lead to unsafe and faulty operation. • Only use spare parts that you have ordered from Beckhoff Service. Beckhoff Industrial PCs are manufactured from components of the highest quality and robustness. They are selected and tested for best interoperability, long-term availability and reliable function under the specified environmental conditions.
To do this, remove the four Torx TX10 screws and take off the cover (see Fig. 27). Fig. 27: C6032 _Access to battery and storage media You now have access to the battery (1) and storage medium (2) (see Fig. 28).
It is used to supply power to the clock integrated on the motherboard. If the battery is depleted or missing, the date and time are displayed incorrectly. Replacement batteries should only be obtained from Beckhoff Service (see Chapter 10.1 Service and support).
Data transfer before replacement If you want to exchange the SSD as recommended by Beckhoff, you must copy the data from the old to the new SSD. You can use the Beckhoff Service Tool (BST) for this purpose. The BST is a graphical backup and restore program for Industrial PCs with a Windows operating system.
• Only replace the fan with a replacement fan from Beckhoff Service. The fan ensures optimum cooling of the Industrial PC. Order a replacement fan only from Beckhoff. To do this, contact Beckhoff Service (see Chapter 10.1 Service and support).
6. Attach the fan to the fan plate with the two Torx screws and a tightening torque of approx. 0.5 Nm. ð You have successfully replaced the fan. The old fan must be disposed of in accordance with the national electronic waste regulations. C6032 Version: 2.0...
Nothing happens after the Missing power supply of the Check the power supply cable Industrial PC has been switched on Industrial PC Call Beckhoff Service Other cause The Industrial PC does not boot Setup settings are incorrect Check the setup settings...
Technical data Technical data Table 25: Technical data Product designation C6032 Dimensions (W x H x D) 129 x 133 x 104 mm, without mounting plate Weight approx. 2100 g without mounting plate approx. 2350 g with mounting plate Supply voltage 20.4-30 V (24 V...
Phone: + 49 (0) 5246/963-0 Fax: + 49 (0) 5246/963-198 E-mail: info@beckhoff.de The addresses of the worldwide Beckhoff branches and agencies can be found on our website at http:// www.beckhoff.com/. You will also find further documentation for Beckhoff components there.
Appendix 10.2 Approvals The following table shows the certifications of the Industrial PC based on the device generation: Table 26: Certifications C6032 Device generation Certifications C6032-0060 CE, EAC C6032-0070 CE, EAC FCC approvals for the United States of America FCC: Federal Communications Commission Radio Frequency Interference Statement This device was tested and complies with the limits for a digital device of class A, according part 15 of the FCC regulations.
Page 50
Fig. 17 C6032 _Mounting plates......................Fig. 18 C6032_Mounting options for mounting plate 1 ................Fig. 19 C6032 _Mounting options for mounting plate 2 ................Fig. 20 C6032 _Mounting plate narrow side .................... Fig. 21 C6032 _Mounting plate side panel ....................
Page 51
Table 16 Meaning of the PWR LED......................Table 17 Meaning of the HDD LED ......................Table 18 Meaning of the TC LED ....................... Table 19 Key - C6032 name plate ......................Table 20 Mounting plate ordering options ....................Table 21 Password generation ........................
Need help?
Do you have a question about the C6032 and is the answer not in the manual?
Questions and answers