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Summary of Contents for Cumberland PNEG-2054
- Page 1 54" Galvanized Butterfly Panel Installation and Operation Manual PNEG-2054 Version 2.0 Date: 01-31-20 PNEG-2054...
- Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-2054 54" Galvanized Butterfly Panel Fan...
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Page 3: Table Of Contents
Operation and Maintenance ....................35 Start-Up Operation ........................35 Maintenance ..........................35 Chapter 5 Troubleshooting ........................37 Troubleshooting Guide ......................37 Chapter 6 Parts List ..........................39 54 in. Outside Mount Butterfly Panel Fan Parts ................39 Limited Warranty - Protein Products ..................43 PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 4 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-2054 54" Galvanized Butterfly Panel Fan...
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Page 5: Chapter 1 Safety Precautions
Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001–4 PNEG-2054 54" Galvanized Butterfly Panel Fan... -
Page 6: Cautionary Symbol Definitions
This symbol is used to address practices not related to personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005–2 PNEG-2054 54" Galvanized Butterfly Panel Fan... -
Page 7: Safety Cautions
• Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002–1 PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 8 • The fan described in this manual is designed solely for the purpose of ventilating agricultural buildings. Use of the fan in any other way is a misuse of the equipment and may endan- ger health and safety. ST-0023–1 PNEG-2054 54" Galvanized Butterfly Panel Fan...
- Page 9 ST-0018–2 Sharp Edge Hazard • This product has sharp edges, which can cause serious injury. • To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0036–2 PNEG-2054 54" Galvanized Butterfly Panel Fan...
- Page 10 • Do not attempt maintenance or repairs on the fan unless you are competent to do so. Understand service procedures before doing work. • Use only genuine Cumberland parts when maintaining the fan. Use of other non-genuine parts is a misuse and can lead to dangerous situations.
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Page 11: Safety Decals
Warning Shear Point side and right DC-995 middle inside To replace a damaged or missing decal, contact us to receive a free replacement. GSI Decals 1004 E. Illinois St. Assumption, IL 62510 Tel: 1-217-226-4421 PNEG-2054 54" Galvanized Butterfly Panel Fan... -
Page 12: Safety Sign-Off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-2054 54" Galvanized Butterfly Panel Fan... -
Page 13: Chapter 2 General Information
During operation, air from the fan forces the shutter doors to open. A magnetic shutter panel ring is used to stop the shutters from moving when the fan is off. The Butterfly Panel Fan is belt driven and has a spring loaded belt tensioner to ensure proper belt tension. PNEG-2054 54" Galvanized Butterfly Panel Fan... -
Page 14: Main Assemblies
Chapter 2: General Information Main Assemblies Figure 2-1 54 in. Galvanized Butterfly Panel Fan Main Assemblies PNEG-2054 54" Galvanized Butterfly Panel Fan... -
Page 15: General Specification
Butterfly (1 PH / 60 Hz-A) 54" PF Galvanized HF Mega Flow 77-0174 12-0622 15335 Butterfly (1 PH / 60 Hz-A) 54" PF Galvanized HE Mega Flow 77-0175 12-0623 15336 Butterfly (1 PH / 60 Hz-A) PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 16 NOTES PNEG-2054 54" Galvanized Butterfly Panel Fan...
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Page 17: Chapter 3 Assembly
▪ Framing and Positioning ▪ Fan Cabinet Assembly ▪ Motor and Belt Installation ▪ Tabbed Cone Panel Assembly ▪ Butterfly Assembly ▪ Grill Guard Assembly ▪ Inlet Grill Assembly ▪ Rest Shelf Assembly ▪ Electrical Connection PNEG-2054 54" Galvanized Butterfly Panel Fan... -
Page 18: Framing And Positioning
2. Plan the layout and spacing of fans with cones; spacing fans too close together will cause interference with the cones. Figure 3-1 Minimum 54 in. Framed rough opening NOTE: 3/4 in. has been added for fan clearance. PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 19 64 in. side to side. See tabbed cone panel assembly for details. If not sure of sufficient clearance, contact your local distribu- tor for more information. PNEG-2054 54" Galvanized Butterfly Panel Fan...
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Page 20: Fan Cabinet Assembly
2. Install the bearing bracket (E) to the vertical braces (G) with the bolts (C) and nuts (D). Figure 3-4 Assemble the bearing bracket Vertical braces (12–0210–HH) Nuts (S-968) Bolts (S-7485) Bearing bracket (12–0212–HH) PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 21 7. Secure the propeller to the shaft with the prop screw (O). Figure 3-5 Assemble the bearings Bearing bracket (12–0212–HH) Pulley (16-0099) Bearings (13–0226) Key (1019-2417) Bolts (S-9303) Propeller (13-0227) Washers (1003-1462) Prop screw provided with prop (2) Nuts (1001-1457) Keyway (1019-2417) Shaft (12–0217–HH) PNEG-2054 54" Galvanized Butterfly Panel Fan...
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Page 22: Motor And Belt Installation
Vertical braces (12–0210–HH) Nuts (S-10268) Bolts (S-7485) Tensioner bracket (12–0211–HH) Motor pulley (High Flow Model — 1011–2638, High Efficiency Model — Nuts (S-968) 16–0016 and Ultra Efficiency Model — 16–0016) Motor (3017-3101) Belt tensioner (1011-9003) PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 23 (High Flow Model — 1011–5000, High Effi- ciency Model — 16–0016 and Ultra Effi- ciency Model — 12–0493 and Ultra Effi- ciency Model — 16–0016) ciency Model — 1011–5000) Belt tensioner (101–9003) Belt (1022–3107) PNEG-2054 54" Galvanized Butterfly Panel Fan...
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Page 24: Tabbed Cone Panel Assembly
5. Pull both the ends together to create a heart shape as shown and slide the tabs (F) into the slots. Figure 3-8 Tabbed cone panel assembly Top panel (12-0575–HH) Drain hole Side panel (12-0574–HH) Large radius Bottom panel (12-0575–HH) PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 25 NOTE: Make sure the bolt heads are located on the inside of the cone assembly. Loosely tighten the nuts. Figure 3-10 Tabbed cone assembly Drain hole Nuts on outside of cone assembly Tabs on inside of cone PNEG-2054 54" Galvanized Butterfly Panel Fan...
- Page 26 NOTE: While installing the cone, make sure that the bottom panel with the drain hole is closest to the ground. Figure 3-11 Cone strut angles Nuts Cone strut angle (12-0630-HH) Bolts Corner brace (12-0615–HH) PNEG-2054 54" Galvanized Butterfly Panel Fan...
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Page 27: Butterfly Assembly
(K). This will give the butterfly frame weldment a slight tilt back (~ 1 in.). This aids the closing of the butterfly flaps. 6. Use 1/4 in. x 1-1/4 in. bolts and nuts to fasten the butterfly frame weldment to the panels. Tighten the 1/4 in. nuts. PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 28 7. Attach the springs (I) from the flaps (C) to the spring clip (B). 8. Push the flaps open and make sure that the flaps close automatically from the spring tension, completely sealed by the magnets on the butterfly frame weldment assembly. PNEG-2054 54" Galvanized Butterfly Panel Fan...
- Page 29 10.Using a rubber mallet hammer along the “Arches” formed on both side panels until they flatten as shown. If needed, use the supplied 5/16 in. x 1-1/4 in. bolts to connect adjacent side cone panels that will meet flush. PNEG-2054 54" Galvanized Butterfly Panel Fan...
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Page 30: Grill Guard Assembly
2. Install the grill guard (A) to the cone assembly (B) using the bolts (C) and whiz nuts (D). Figure 3-15 Grill guard assembly Grill guard (11-0409) Nuts Cone panel (12-0574–HH) Eyelets Bolts PNEG-2054 54" Galvanized Butterfly Panel Fan... -
Page 31: Inlet Grill Assembly
4. Install the assembled front grill (C) to the hanging hooks as shown. Figure 3-16 54 in. Inlet grill assembly Side grill (11-0349) Clips (S-9351) Top and bottom grill (11–0356) Hooks (CW-2002) Cabinet assembly (12-0621, 12–0622 or Front grill (11-0348) 12–0623) PNEG-2054 54" Galvanized Butterfly Panel Fan... -
Page 32: Rest Shelf Assembly
Figure 3-17 Rest shelf Rest shelf (12–0616–HH) Bottom of venturi panel Self—drilling screw (S-7502) 54 in. wall mounting holes NOTE: The lower flange two (2) screws in rest shelf (A) are attached to the wall. PNEG-2054 54" Galvanized Butterfly Panel Fan... -
Page 33: Electrical Connection
4. Fans used to ventilate livestock buildings or other rooms where continuous air movement is essen- tial should be connected to individual electrical circuits with a minimum of two (2) circuits per room. For connection requirements refer to diagram on the motor nameplate. PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 34 6. A safety cut-off switch should be located next to each fan. A circuit breaker switch or slow blow motor type fuses must be used. 3 Phase fans require three (3) pole contactors with overload protection. Figure 3-19 Electrical connections PNEG-2054 54" Galvanized Butterfly Panel Fan...
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Page 35: Chapter 4 Operation And Maintenance
Under tensioning will result in belt slippage, over tensioning will lead to premature belt and bearing failure. 3. The motor and shaft bearings are lubricated at the factory. 4. The motor bearings should never require lubrication over the life of the motor. PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 36 7. After cleaning the fan, simply wipe these parts with a clean rag to remove dirt and debris. Failure to follow these instructions will void the warranty on these components. PNEG-2054 54" Galvanized Butterfly Panel Fan...
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Page 37: Chapter 5 Troubleshooting
Check with local utility supplier for possible voltage). line problems. Fan blade has excessive dirt build- Clean unit. Replace. Excessive vibration. Motor/drive shaft is bent. Fan blade is bent or otherwise Replace blade. Apply anti-seize lubricant to damaged. the shaft. PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 38 Check line voltage at motor; verify wiring is of sufficient gauge for load and length of con- Power supply voltage is too low. ductor. Check with local utility supplier for possible line problems. PNEG-2054 54" Galvanized Butterfly Panel Fan...
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Page 39: Chapter 6 Parts List
Table 6-1 Motor Part Numbers Part Numbers Model Number Driven Pulley Part Motor Pulley Part Motor Part Number (C) Number (I) Number (H) 77-0173 3017–3101 1011-5000 16–0016 77-0174 3017–3101 1011-5000 1011–2638 77-0175 3017–3101 12–0493 16–0016 PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 40 Pulley, Fenner Nylon AFD 9.93 in. with 1 in. Bore 13-0226 Bearing, Cast Pillow Block Assembly (1 in. Bore) 12-0217–HH Shaft 1 in. Diameter 54 in. Galvanized Fan 12-0210–HH Vertical Brace 54 in. Galvanized Fan 12-0615–HH Corner Brace, 54 in. Panel Mount Fan PNEG-2054 54" Galvanized Butterfly Panel Fan...
- Page 41 Decal, Danger/Warning DC-1571 Decal, Grease Instructions All BD Fans DC-995 Decal, Warning Shear Point DC-842 Decal, Cumberland 6–3/4 x 4 in. S-7419 SCRew, SDS #10-16 x1-1/4 in. HWH SS410 4501-2957 LBL Made in USA PNEG-2054 54" Galvanized Butterfly Panel Fan...
- Page 42 NOTES PNEG-2054 54" Galvanized Butterfly Panel Fan...
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Page 43: Limited Warranty - Protein Products
GSI warrants, subject to all other conditions described in this Warranty, Service Parts which it manufactures for a period of 12 months from the date of purchase, unless specified in Enhancements above. Parts not manufactured by GSI will carry the Manufacturer’s Warranty. (Protein Limited Warranty_REV01_ 06 November 2018) PNEG-2054 54" Galvanized Butterfly Panel Fan... - Page 44 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.cumberlandpoultry.com...
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